Nickel alloy heat treatment furnace capable of conveniently adjusting temperature control

By combining the rotating shaft driving the barrel rotation with electromagnetic heating and a temperature control system using a PID controller, the problems of uneven heating and low efficiency of nickel alloy bars in nickel alloy heat treatment furnaces have been solved, achieving uniform heating and efficient heat treatment of nickel alloy bars.

CN224001464UActive Publication Date: 2026-03-17HENAN HENGYI METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202520058043.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2026-03-17
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

Existing nickel alloy heat treatment furnaces have simple structures, which leads to problems such as uneven heat treatment of nickel alloy bars and low heat treatment efficiency.

Method used

The design employs a rotating shaft to drive the barrel rotation, combined with an electromagnetic heating and temperature control system using a temperature sensor and PID controller, to achieve uniform heating and precise temperature control of nickel alloy bars.

Benefits of technology

This improved the heating uniformity and overall heat treatment efficiency of nickel alloy bars, and enabled more convenient temperature control and improved heating efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of nickel alloy processing, in particular to a nickel alloy heat treatment furnace convenient to adjust temperature control, which comprises a bottom plate and a furnace body fixedly connected to the upper end of the bottom plate, a rotating shaft is rotatably connected to the rear part of the interior of the furnace body through a bearing, and supporting rods and starting motors are fixedly connected between a plurality of connecting plates and the rotating shaft. The motor drives the second gear to rotate, the second gear drives the first gear to rotate, the first gear drives the rotating rod and the rotating shaft to rotate, the rotating shaft drives the multiple charging barrels to rotate with the rotating shaft as the center, accordingly, the nickel alloy bars in the multiple charging barrels roll, and the multiple through holes are formed in the outer walls of the multiple charging barrels, so that heat circulates; the nickel alloy bar rolling in the charging barrel is matched, heating is more uniform, the heating efficiency is effectively improved, the overall heat treatment efficiency is improved, the PI D controller is responsible for adjusting the heating current in furnace body temperature control, accurate control over the heating process is achieved, and temperature control is convenient.
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Description

Technical Field

[0001] This utility model relates to the field of nickel alloy processing technology, specifically to a nickel alloy heat treatment furnace that is easy to adjust and control temperature. Background Technology

[0002] As is well known, heat treatment furnace is a general term for industrial furnaces that perform various metal heat treatments on metal workpieces, and it is widely used in the field of heat treatment temperature equalization.

[0003] Nickel alloy bars require heat treatment during processing to reduce hardness, improve machinability, eliminate residual stress, stabilize dimensions, reduce deformation and cracking tendency, refine grains, adjust microstructure, and eliminate microstructural defects.

[0004] However, existing nickel alloy heat treatment furnaces have a simple structure. After the nickel alloy bars are placed inside the furnace, they remain stationary, which makes it difficult to achieve uniformity during the heat treatment of the nickel alloy bars and results in low heat treatment efficiency. Utility Model Content

[0005] The purpose of this invention is to provide a nickel alloy heat treatment furnace that is easy to adjust and control, which features more uniform heating, effectively improves heating efficiency, improves overall heat treatment efficiency, and is convenient to control temperature.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a nickel alloy heat treatment furnace with easy temperature control, comprising a bottom plate and a furnace body fixedly connected to the upper end of the bottom plate, wherein a rotating shaft is rotatably connected to the rear of the furnace body via a bearing, and a plurality of uniformly distributed material cylinders are arranged on the outer side of the rotating shaft, wherein a connecting plate is fixedly connected between each pair of adjacent material cylinders, and a support rod is fixedly connected between the plurality of connecting plates and the rotating shaft;

[0007] A mounting plate is fixedly connected to the rear of the upper end face of the base plate. The rear end of the rotating shaft extends to the rear of the furnace body and is fixedly connected to a rotating rod. The other end of the rotating rod is rotatably connected to the mounting plate. A first gear is fixedly connected to the rear end of the rotating rod. A second gear is meshed with the outer wall of the first gear. A motor is installed on the front end face of the mounting plate. The output end of the motor is fixedly connected to the second gear.

[0008] To facilitate heating, as a preferred embodiment of the present invention, a nickel alloy heat treatment furnace with easy temperature control, is equipped with electromagnetic heating plates at both the top and bottom of the furnace body.

[0009] For convenient temperature control, in a preferred embodiment of this utility model of a nickel alloy heat treatment furnace that facilitates temperature adjustment, a temperature sensor is provided on the inner wall of the furnace body, a control box is installed on the top of the furnace body, a PID controller is provided on the outer wall of the control box, and both the electromagnetic heating plate and the temperature sensor are electrically connected to the PID controller.

[0010] To facilitate the placement of nickel alloy bars, the preferred embodiment of this invention, a nickel alloy heat treatment furnace with easily adjustable temperature, features a closed back and an open front end for the material cylinder.

[0011] To facilitate heat flow, as a preferred embodiment of this invention for a nickel alloy heat treatment furnace that allows for easy temperature control, the outer wall of the material cylinder is provided with multiple evenly distributed through holes.

[0012] For ease of use, as a preferred embodiment of this utility model of a nickel alloy heat treatment furnace that facilitates temperature control, the front end face of the furnace body is provided with a door.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] The motor is started, which drives the second gear to rotate. The second gear drives the first gear to rotate, and the first gear drives the rotating rod and shaft to rotate. The shaft then drives multiple cylinders to rotate around the shaft, causing the nickel alloy bars inside the cylinders to roll. Multiple through holes are opened on the outer walls of the cylinders to allow heat to circulate. This, combined with the rolling nickel alloy bars inside the cylinders, makes the heating more uniform, effectively improving heating efficiency and overall heat treatment efficiency.

[0015] The temperature sensor detects the internal temperature of the furnace body in real time and transmits the temperature signal to the PID controller. The PID controller is responsible for adjusting the heating current in the furnace body temperature control, so as to achieve precise control of the heating temperature and make temperature control convenient. Attached Figure Description

[0016] Figure 1 This is a front sectional view of the overall structure of this utility model;

[0017] Figure 2 This is a cross-sectional view of the entire left side of this utility model;

[0018] Figure 3 This is a diagram of the overall external structure of this utility model.

[0019] In the diagram: 1. Base plate; 2. Furnace body; 3. Rotating shaft; 4. Material cylinder; 5. Connecting plate; 6. Support rod; 7. Rotating rod; 8. Mounting plate; 9. First gear; 10. Second gear; 11. Motor; 12. Electromagnetic heating plate; 13. Temperature sensor; 14. Control box; 15. PID controller; 16. Through hole; 17. Door. Detailed Implementation

[0020] Please see Figures 1 to 3 A nickel alloy heat treatment furnace with easy temperature control includes a base plate 1 and a furnace body 2 fixedly connected to the upper end of the base plate 1. A rotating shaft 3 is rotatably connected to the rear of the furnace body 2 via a bearing. Multiple uniformly distributed material cylinders 4 are arranged on the outer side of the rotating shaft 3. A connecting plate 5 is fixedly connected between each pair of adjacent material cylinders 4. A support rod 6 is fixedly connected between the multiple connecting plates 5 and the rotating shaft 3.

[0021] A mounting plate 8 is fixedly connected to the rear of the upper end face of the base plate 1. The rear end of the rotating shaft 3 extends to the rear of the furnace body 2 and is fixedly connected to a rotating rod 7. The other end of the rotating rod 7 is rotatably connected to the mounting plate 8. A first gear 9 is fixedly connected to the rear end of the rotating rod 7. A second gear 10 is meshed with the outer wall of the first gear 9. A motor 11 is installed on the front end face of the mounting plate 8. The output end of the motor 11 is fixedly connected to the second gear 10.

[0022] In this embodiment: When heat-treating nickel alloy bars, the door 17 is opened, and the nickel alloy bars to be treated are placed inside multiple barrels 4. Then, the door 17 is closed, and the two electromagnetic heating plates 12 are turned on by the PID controller 15 to heat the inside of the furnace body 2. At the same time, the motor 11 is started, which drives the second gear 10 to rotate. The second gear 10 drives the first gear 9 to rotate, and the first gear 9 drives the rotating rod 7 and the rotating shaft 3 to rotate. The rotating rod 7 is made of a metal with a low thermal conductivity, thereby reducing the heat transfer from the rotating shaft 3 to the rotating rod 7. The rotating shaft 3 drives multiple barrels 4 to rotate around the rotating shaft 3, thereby causing the nickel alloy bars inside the multiple barrels 4 to roll. Multiple through holes 16 are opened on the outer wall of the multiple barrels 4 to allow heat to circulate. Combined with the nickel alloy bars rolling inside the barrels 4, the heating is more uniform, effectively improving the heating efficiency and the overall heat treatment efficiency.

[0023] As a technical optimization of this utility model, electromagnetic heating plates 12 are provided at both the top and bottom of the furnace body 2.

[0024] In this embodiment, electromagnetic heating plates 12 are provided at both the top and bottom of the furnace body 2 to facilitate heating the interior of the furnace body 2.

[0025] As a technical optimization of this utility model, a temperature sensor 13 is provided on the inner side wall of the furnace body 2, a control box 14 is installed on the top of the furnace body 2, and a PID controller 15 is provided on the outer wall of the control box 14. The electromagnetic heating plate 12 and the temperature sensor 13 are both electrically connected to the PID controller 15.

[0026] In this embodiment, the temperature sensor 13 detects the internal temperature of the furnace body 2 in real time and transmits the temperature signal to the PID controller 15. The PID controller 15 is responsible for adjusting the heating current in the temperature control of the furnace body 2, so as to achieve precise control of the heating temperature and make temperature control convenient.

[0027] As a technical optimization of this utility model, the back of the material cylinder 4 is closed and the front end is open.

[0028] In this embodiment, the back of the material cylinder 4 is closed and the front end is open, which facilitates feeding and taking out materials from the front end opening.

[0029] As a technical optimization of this utility model, the outer wall of the material cylinder 4 is provided with a plurality of evenly distributed through holes 16.

[0030] In this embodiment, the outer wall of the barrel 4 is provided with a plurality of evenly distributed through holes 16 to facilitate heat flow.

[0031] As a technical optimization of this utility model, a door 17 is provided on the front end face of the furnace body 2.

[0032] In this embodiment, a door 17 is provided on the front end face of the furnace body 2. Opening the door 17 facilitates feeding and unloading materials, while closing the door 17 facilitates heating. At the same time, the door 17 can limit the bar material placed inside the material cylinder 4.

[0033] Working principle: When heat treating nickel alloy bars, the door 17 is opened, and the nickel alloy bars to be treated are placed inside multiple barrels 4. Then the door 17 is closed, and the two electromagnetic heating plates 12 are turned on by the PID controller 15 to heat the inside of the furnace body 2. At the same time, the motor 11 is started, which drives the second gear 10 to rotate. The second gear 10 drives the first gear 9 to rotate, and the first gear 9 drives the rotating rod 7 and the rotating shaft 3 to rotate. The rotating shaft 3 drives the multiple barrels 4 to rotate around the rotating shaft 3, so that the nickel alloy bars inside the multiple barrels 4 roll. Multiple through holes 16 are opened on the outer wall of the multiple barrels 4 to allow heat to circulate. With the nickel alloy bars rolling inside the barrels 4, the heating is more uniform, which effectively improves the heating efficiency and the overall heat treatment efficiency.

[0034] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A nickel alloy heat treatment furnace with temperature control convenient to adjust, comprising a bottom plate (1) and a furnace body (2) fixedly connected to the upper end of the bottom plate (1), characterized in that: The rear of the inside of the furnace body (2) is rotatably connected with a rotating shaft (3) through a bearing, the outer side of the rotating shaft (3) is provided with a plurality of uniformly distributed barrels (4), every two adjacent barrels (4) are fixedly connected with a connecting plate (5), a plurality of connecting plates (5) and the rotating shaft (3) are fixedly connected with a support rod (6); The rear of the upper end surface of the bottom plate (1) is fixedly connected with a mounting plate (8), the rear end of the rotating shaft (3) extends to the rear of the furnace body (2) and is fixedly connected with a rotating rod (7), the other end of the rotating rod (7) is rotatably connected with the mounting plate (8), the rear end of the rotating rod (7) is fixedly connected with a first gear (9), the outer wall of the first gear (9) is meshedly connected with a second gear (10), the front end surface of the mounting plate (8) is provided with a motor (11), and the output end of the motor (11) is fixedly connected with the second gear (10).

2. The nickel alloy heat treatment furnace with easy temperature control adjustment of claim 1, wherein: The top end and the bottom of the inside of the furnace body (2) are provided with electromagnetic heating plates (12).

3. The nickel alloy heat-treating furnace with easy temperature control adjustment of claim 2, wherein: The inner side wall of the furnace body (2) is provided with a temperature sensor (13), the top end of the furnace body (2) is provided with a control box (14), the outer wall of the control box (14) is provided with a PID controller (15), and the electromagnetic heating plates (12) and the temperature sensor (13) are electrically connected with the PID controller (15).

4. The nickel alloy heat-treating furnace with easy temperature control adjustment of claim 1, wherein: The rear of the barrel (4) is closed and the front end is open.

5. The nickel alloy heat-treating furnace with easy temperature control adjustment of claim 1, wherein: A plurality of uniformly distributed through holes (16) are formed in the outer wall of the barrel (4).

6. The nickel alloy heat-treating furnace with easy temperature control adjustment of claim 1, wherein: The front end surface of the furnace body (2) is provided with a door body (17).