Defoaming device for adhesive production
By using vacuum suction and ultrasonic treatment in a degassing device, the problem of low efficiency in traditional static methods is solved, achieving efficient removal of air bubbles from adhesives and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423182114.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2026-03-20
- Estimated Expiration
- 2034-12-23
AI Technical Summary
In traditional adhesive production, the method of naturally settling to remove air bubbles is inefficient, cannot meet the needs of large-scale industrial production, and is difficult to remove tiny air bubbles, affecting the quality of the adhesive.
A degassing device is used, which achieves vacuum suction by driving the reciprocating motion of gears and sealing discs through the stirring roller. Combined with the high-frequency electrical signal generated by the ultrasonic generator, the internal pressure of the adhesive is reduced, causing the bubbles to escape. The surface tension is used to break the bubbles. At the same time, an anti-vibration mechanism is set to improve the stability of the device.
It achieves efficient removal of air bubbles in adhesives, improves production efficiency and product quality, and ensures stable operation of the equipment in industrial production.
Smart Images

Figure CN224009097U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of adhesive production technology, specifically to a degassing device for adhesive production. Background Technology
[0002] Adhesives are substances that connect two or more materials together through adhesion and cohesion. They have excellent adhesive properties and can firmly connect two or more parts or materials together through interfacial adhesion and material cohesion. They are widely used in industry and daily life.
[0003] According to patent document CN217189071U, a stirring device for polyurethane adhesive production is disclosed, including a mixing tank. A protective shell is fixedly connected to the top of the mixing tank, and an adjusting box is fixedly connected to the rear side of the inner cavity of the protective shell. A first motor is fixedly connected to the bottom of the inner cavity of the adjusting box. This invention, through the coordinated use of the mixing tank, protective shell, adjusting box, first motor, first threaded rod, threaded sleeve, adjusting rod, crossbar, support column, sliding rod, sliding sleeve, spring, second motor, stirring rod, drive box, third motor, second threaded rod, threaded pipe, connecting rod, push block, and pulley, has the advantage of good mixing effect. It solves the problem that the stirring structure of existing polyurethane adhesive production stirring devices is mostly fixed in position, with a very limited stirring range, making it impossible to quickly and fully mix the raw materials, thus reducing the practicality of the stirring device for polyurethane adhesive production.
[0004] In traditional adhesive production, natural settling is often used to remove air bubbles. However, this method is extremely inefficient and takes a lot of time. For large-scale industrial production, it cannot meet the production schedule requirements. Furthermore, natural settling often only removes some of the larger air bubbles, and has little effect on removing tiny air bubbles, making it difficult to ensure that the adhesive quality meets high standards. Utility Model Content
[0005] The purpose of this invention is to provide a degassing device for adhesive production, in order to solve the problem mentioned in the background art that the traditional method of natural settling is often used to remove air bubbles in the production of adhesives. However, this method is extremely inefficient and takes a lot of time. For large-scale industrial production, it cannot meet the production schedule requirements. In addition, natural settling often only removes some of the larger air bubbles, and has little effect on removing small air bubbles, making it difficult to ensure that the quality of the adhesive meets high standards.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a degassing device for adhesive production, comprising a degassing mechanism, the degassing mechanism including a housing, a motor fixedly connected to the central shaft at the top of the housing, a stirring roller fixedly connected to the output end of the motor, a driving gear fixedly connected to the top surface of the stirring roller, a driven gear meshing with the left side of the driving gear, a rotating shaft fixedly connected to the top of the driven gear, a fixed rod fixedly connected to the top of the rotating shaft, a connecting pin fixedly connected to one side of the fixed rod, a movable rod movably connected to the surface of the connecting pin, a connecting seat movably connected to one side of the movable rod, a sealing disc fixedly connected to one side of the connecting seat, a connecting cylinder contacting the surface of the sealing disc, a first one-way valve connected to the bottom right side of the connecting cylinder, a suction pipe connected to one side of the first one-way valve, a side of the suction pipe connected to the housing, a second one-way valve connected to the top right side of the connecting cylinder, a solenoid valve connected to the top front of the connecting cylinder, and a vacuum sensor connected to the top front of the housing.
[0007] Preferably, an anti-vibration mechanism is provided on one side of the housing. The anti-vibration mechanism includes a box body. A first spring is fixedly connected to the top and bottom of the inner cavity of the box body. A horizontal plate is fixedly connected to one side of the first spring. Vertical columns are fixedly connected to the four corners of the bottom of the horizontal plate. A base plate is fixedly connected to the bottom of the vertical columns. A second spring is fixedly connected to one side of the base plate. The top of the second spring is fixedly connected to the box body.
[0008] Preferably, a transducer is fixedly connected to the front of the housing and the bottom located at the central axis, and an ultrasonic generator is fixedly connected to the right side of the top of the housing.
[0009] Preferably, a circular hole is provided at the top of the inner cavity of the housing, and a sealing ring is fixedly connected to the inner cavity of the circular hole.
[0010] Preferably, a support base is fixedly connected to the outer wall of the connecting cylinder, and the bottom of the support base is fixedly connected to the shell.
[0011] Preferably, each of the four corners of the bottom of the inner cavity of the box is provided with a round hole, and the inner cavity of the round hole is slidably connected to the vertical column.
[0012] Preferably, dampers are fixedly connected to the four corners of the top of the cross plate, and one side of the damper is fixedly connected to the box body.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. By setting up a degassing mechanism, the material is poured into the inner cavity of the shell, and then the motor is started. The motor drives the stirring roller to rotate, which agitates the material. The stirring roller drives the drive gear to rotate, which in turn drives the driven gear to rotate, which in turn drives the rotating shaft to rotate. The rotating shaft drives the fixed rod to rotate, which in turn drives the connecting pin to rotate. The connecting pin drives the movable rod to move, which in turn drives the connecting seat to move. The connecting seat drives the sealing disc to reciprocate left and right. During the movement of the sealing disc to the left, the gas in the inner cavity of the shell is extracted through the first one-way valve and the air extraction pipe. During the movement to the right, the gas in the inner cavity of the connecting cylinder is discharged. This reciprocating operation creates a vacuum in the inner cavity of the shell, which reduces the pressure in the inner cavity of the shell. This causes the air bubbles in the adhesive to expand and escape under low pressure. When the pressure decreases, the solubility of dissolved gases in the liquid also decreases, and the air bubbles move from the inside of the adhesive to the surface. Under the action of surface tension, the air bubbles burst, thus achieving the purpose of degassing. After the vacuum sensor detects that the inner cavity of the shell is in a vacuum state, the external PLC controller will control the solenoid valve to open to avoid continuous vacuuming.
[0015] 2. By setting up an anti-vibration mechanism, when vibration occurs, it will drive the base plate to move, the base plate will drive the second spring to deform, and at the same time it will drive the vertical column to move, the vertical column will drive the horizontal plate to move, and the horizontal plate will drive the first spring and the damper to deform, which can achieve the anti-vibration effect and make the stability performance good during operation. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention from a first-view perspective.
[0017] Figure 2 This is a three-dimensional structural diagram of the present invention from a second perspective.
[0018] Figure 3 This is a partial three-dimensional structural diagram of the earthquake-resistant mechanism of this utility model;
[0019] Figure 4 This is a partial three-dimensional structural diagram of the degassing mechanism of this utility model.
[0020] In the diagram: 1. Degassing mechanism; 101. Housing; 102. Motor; 103. Stirring roller; 104. Drive gear; 105. Driven gear; 106. Rotating shaft; 107. Fixed rod; 108. Connecting pin; 109. Movable rod; 110. Connecting seat; 111. Sealing disc; 112. Connecting cylinder; 113. First one-way valve; 114. Evacuation pipe; 115. Second one-way valve; 116. Solenoid valve; 117. Vacuum sensor; 118. Transducer; 119. Ultrasonic generator; 2. Anti-vibration mechanism; 201. Box; 202. First spring; 203. Horizontal plate; 204. Vertical column; 205. Base plate; 206. Second spring; 207. Damper. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1 , Figure 2 and Figure 4This utility model provides a technical solution: a degassing device for adhesive production, including a degassing mechanism 1. The degassing mechanism 1 includes a housing 101. A motor 102 is fixedly connected to the central shaft at the top of the housing 101. A stirring roller 103 is fixedly connected to the output end of the motor 102. A drive gear 104 is fixedly connected to the top surface of the stirring roller 103. A driven gear 105 meshes with the left side of the drive gear 104. A rotating shaft 106 is fixedly connected to the top of the driven gear 105. A fixing rod 107 is fixedly connected to the top of the rotating shaft 106. A connecting pin 108 is fixedly connected to one side of the fixing rod 107. A movable rod is movably connected to the surface of the connecting pin 108. 109. A connecting seat 110 is movably connected to one side of the movable rod 109. A sealing disc 111 is fixedly connected to one side of the connecting seat 110. A connecting cylinder 112 is in contact with the surface of the sealing disc 111. A first one-way valve 113 is connected to the bottom right side of the connecting cylinder 112. A suction pipe 114 is connected to one side of the first one-way valve 113. One side of the suction pipe 114 is connected to the housing 101. A second one-way valve 115 is connected to the top right side of the connecting cylinder 112. A solenoid valve 116 is connected to the top front of the connecting cylinder 112. A vacuum sensor 117 is connected to the top front of the housing 101. By setting the degassing mechanism 1, the material is poured into the housing 101. The cavity is then opened, and motor 102 is started. Motor 102 drives the stirring roller 103 to rotate, agitating the material. The stirring roller 103 drives the drive gear 104 to rotate, which in turn drives the driven gear 105 to rotate. The driven gear 105 drives the rotating shaft 106 to rotate, which in turn drives the fixed rod 107 to rotate. The fixed rod 107 drives the connecting pin 108 to rotate, which in turn drives the movable rod 109 to move. The movable rod 109 drives the connecting seat 110 to move, which in turn drives the sealing disc 111 to reciprocate left and right. During the leftward movement of the sealing disc 111, the first one-way valve 113 and the suction pipe 114 are used to vent the material. The gas inside the housing 101 is extracted, and the gas inside the connecting cylinder 112 is discharged during the movement to the right. This process is repeated to create a vacuum inside the housing 101, which reduces the pressure inside the housing 101. This causes the air bubbles in the adhesive to expand and escape under low pressure. When the pressure decreases, the solubility of dissolved gases in the liquid also decreases, and the air bubbles move from the inside of the adhesive to the surface. Under the action of surface tension, the air bubbles burst, thus achieving the purpose of degassing. After the vacuum sensor 117 detects that the inside of the housing 101 is in a vacuum state, the external PLC controller will control the solenoid valve 116 to open to avoid continuous vacuuming.A transducer 118 is fixedly connected to the front of the housing 101 and the bottom located at the central axis. An ultrasonic generator 119 is fixedly connected to the right side of the top of the housing 201. By setting the transducer 118 and the ultrasonic generator 119, the high-frequency electrical signal generated by the ultrasonic generator 119 is converted into ultrasonic waves by the transducer 118. The ultrasonic waves propagate in the adhesive. During the propagation, alternating high-pressure and low-pressure regions are generated. In the low-pressure region, the bubbles expand; in the high-pressure region, the bubbles are compressed and rupture. At the same time, the ultrasonic waves can also cause the molecular structure of the adhesive to vibrate slightly, reducing the viscosity of the adhesive and making it easier for the bubbles to move and escape. A circular hole is opened at the top of the inner cavity of the housing 101, and a sealing ring is fixedly connected to the inner cavity of the circular hole. By setting the sealing ring, the sealing effect is good, so that the housing 101 can maintain a sealed state. A support base is fixedly connected to the outer wall of the connecting cylinder 112, and the bottom of the support base is fixedly connected to the housing 101. By setting the support base, the operation of the connecting cylinder 112 is stabilized and the connecting cylinder 112 is limited. ;
[0023] Please see Figure 1 , Figure 2 and Figure 3 An anti-vibration mechanism 2 is provided on one side of the housing 101. The anti-vibration mechanism 2 includes a housing 201. A first spring 202 is fixedly connected to the top and bottom of the inner cavity of the housing 201. A horizontal plate 203 is fixedly connected to one side of the first spring 202. Vertical columns 204 are fixedly connected to the four corners of the bottom of the horizontal plate 203. A base plate 205 is fixedly connected to the bottom of the vertical columns 204. A second spring 206 is fixedly connected to one side of the base plate 205. The top of the second spring 206 is fixedly connected to the housing 201. By setting the anti-vibration mechanism 2, when vibration occurs, it will drive the base plate 205 to move. The base plate 205 will drive the second spring 206 to deform, and at the same time, it will drive the vertical columns 204 to move. 04. The vertical column 204 moves the horizontal plate 203, which in turn causes the first spring 202 and the damper 207 to deform, thus achieving the effect of shock absorption and ensuring good stability during operation. Circular holes are provided at the four corners of the bottom of the inner cavity of the housing 201, and the inner cavity of these holes is slidably connected to the vertical column 204. These holes stabilize the vertical column 204 and provide balanced support. Dampers 207 are fixedly connected to the four corners of the top of the horizontal plate 203, with one side of each damper fixedly connected to the housing 201. These dampers provide a damping effect, allowing the system to quickly stabilize after vibration.
[0024] Working principle: By setting the degassing mechanism 1, the material is poured into the inner cavity of the shell 101. Then, the motor 102 is started, which drives the stirring roller 103 to rotate, agitating the material. The stirring roller 103 drives the driving gear 104 to rotate, which in turn drives the driven gear 105 to rotate. The driven gear 105 drives the rotating shaft 106 to rotate, which in turn drives the fixed rod 107 to rotate. The fixed rod 107 drives the connecting pin 108 to rotate, which in turn drives the movable rod 109 to move. The movable rod 109 drives the connecting seat 110 to move, which in turn drives the sealing disc 111 to reciprocate left and right. During the movement of the sealing disc 111 to the left, the first single... The gas inside the housing 101 is extracted by valve 113 and evacuation pipe 114. During the movement to the right, the gas inside the connecting cylinder 112 is also discharged. This process is repeated to create a vacuum inside the housing 101, which reduces the pressure inside the housing 101. This causes the air bubbles in the adhesive to expand and escape under low pressure. When the pressure decreases, the solubility of dissolved gases in the liquid also decreases, and the air bubbles move from the inside of the adhesive to the surface. Under the action of surface tension, the air bubbles burst, thus achieving the purpose of degassing. After the vacuum sensor 117 detects that the inside of the housing 101 is in a vacuum state, the external PLC controller will control the solenoid valve 116 to open to avoid continuous vacuuming.
[0025] By setting up the anti-vibration mechanism 2, after vibration occurs, it will drive the base plate 205 to move. The base plate 205 will drive the second spring 206 to deform, and at the same time, it will drive the vertical column 204 to move. The vertical column 204 will drive the horizontal plate 203 to move. The horizontal plate 203 will drive the first spring 202 and the damper 207 to deform, which can achieve the anti-vibration effect and make the stability performance good during operation.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A degassing device for adhesive production, comprising a degassing mechanism (1), characterized in that: The degassing mechanism (1) includes a housing (101). A motor (102) is fixedly connected to the central shaft at the top of the housing (101). A stirring roller (103) is fixedly connected to the output end of the motor (102). A drive gear (104) is fixedly connected to the top surface of the stirring roller (103). A driven gear (105) meshes with the left side of the drive gear (104). A rotating shaft (106) is fixedly connected to the top of the driven gear (105). A fixed rod (107) is fixedly connected to the top of the rotating shaft (106). A connecting pin (108) is fixedly connected to one side of the fixed rod (107). A movable rod (109) is movably connected to the surface of the connecting pin (108). A connecting seat (110) is movably connected to one side of the movable rod (109). A sealing disc (111) is fixedly connected to one side of the connecting seat (110). A connecting cylinder (112) is in contact with the surface of the sealing disc (111). A first one-way valve (113) is connected to the bottom right side of the connecting cylinder (112). A suction pipe (114) is connected to one side of the first one-way valve (113). A suction pipe (114) is connected to one side of the suction pipe (114). A housing (101) is connected to one side of the housing. A second one-way valve (115) is connected to the top right side of the connecting cylinder (112). A solenoid valve (116) is connected to the top front of the connecting cylinder (112). A vacuum sensor (117) is connected to the top front of the housing (101).
2. The degassing device for adhesive production according to claim 1, characterized in that: An anti-vibration mechanism (2) is provided on one side of the housing (101). The anti-vibration mechanism (2) includes a box (201). A first spring (202) is fixedly connected to the top and bottom of the inner cavity of the box (201). A horizontal plate (203) is fixedly connected to one side of the first spring (202). Vertical columns (204) are fixedly connected to the four corners of the bottom of the horizontal plate (203). A base plate (205) is fixedly connected to the bottom of the vertical column (204). A second spring (206) is fixedly connected to one side of the base plate (205). The top of the second spring (206) is fixedly connected to the box (201).
3. The degassing device for adhesive production according to claim 2, characterized in that: A transducer (118) is fixedly connected to the front of the housing (101) and at the bottom of the central axis, and an ultrasonic generator (119) is fixedly connected to the right side of the top of the box (201).
4. The degassing device for adhesive production according to claim 1, characterized in that: The top of the inner cavity of the housing (101) is provided with a circular hole, and a sealing ring is fixedly connected to the inner cavity of the circular hole.
5. The degassing device for adhesive production according to claim 1, characterized in that: The outer wall of the connecting cylinder (112) is fixedly connected to a support base, and the bottom of the support base is fixedly connected to the shell (101).
6. The degassing device for adhesive production according to claim 2, characterized in that: The four corners of the bottom of the inner cavity of the box (201) are provided with round holes, and the inner cavity of the round holes is slidably connected to the vertical column (204).
7. The degassing device for adhesive production according to claim 2, characterized in that: Dampers (207) are fixedly connected to the four corners of the top of the horizontal plate (203), and one side of the damper (207) is fixedly connected to the box body (201).
Citation Information
Patent Citations
Stirring device for production of polyurethane adhesive
CN217189071U