Gas-solid waste integrated cooperative treatment device of sintering machine
The integrated gas-solid waste co-processing device for sintering machines utilizes a drive motor to drive the reciprocating motion of a crank and a rectangular connecting rod, solving the problem of low solid waste screening efficiency. It achieves efficient graded screening and preliminary separation of gas-solid waste, improving processing efficiency and reducing emissions.
Patent Information
- Application Number
- CN202520684824.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2026-03-20
- Estimated Expiration
- 2035-04-11
AI Technical Summary
In existing technologies, the solid waste after crushing lacks efficient grading and screening functions, resulting in low screening efficiency. Especially when the processing volume is large, the material is prone to accumulation, requiring secondary processing to obtain reusable resources.
A sintering machine gas-solid waste integrated co-processing device is adopted. The drive motor drives the crank and rectangular connecting rod to reciprocate, pulling the impact lifting block to make the screening barrel shake. Combined with a cyclone dust collector and a jaw crusher, it realizes efficient classification, screening and preliminary separation of solid waste.
It improves the screening efficiency of solid waste, reduces the accumulation of materials on the screen plate, realizes efficient grading and screening of solid waste and preliminary separation of gaseous waste, has a compact structure, and reduces emissions.
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Figure CN224010437U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sintering machine technical field especially relates to a sintering machine gas solid waste integrated collaborative processing device. BACKGROUND
[0002] The sintering machine gas solid waste treatment device is mainly used for treating gaseous and solid waste generated in the steel sintering process, and has key significance for realizing green and sustainable development of the steel industry. In the steel production process, the sintering process will produce a large amount of dust-containing waste gas, harmful gas and various solid waste. If these wastes are not properly treated, not only will they cause serious pollution to the environment, but also will lead to waste of resources. In actual application scenarios, whether it is a large steel joint enterprise or a relatively small sintering production plant, efficient gas and solid waste treatment devices are needed to meet the needs of environmental protection and resource utilization. The current sintering machine gas solid waste treatment device usually needs the following technologies in actual application:
[0003] 1. Efficient waste gas collection technology: to be able to comprehensively and quickly collect the waste gas generated in the sintering process, avoid unorganized emission of waste gas, such as designing a reasonable gas collection hood structure and an efficient air extraction system;
[0004] 2. Precise gas-solid separation technology: for the dust and solid waste in the waste gas, high-precision separation means such as cyclone dust removal, bag dust removal and other technologies are needed to achieve effective gas-solid separation;
[0005] 3. Advanced waste gas purification technology: to remove harmful components such as sulfur dioxide and nitrogen oxides in the waste gas, advanced purification processes such as desulfurization and denitrification are needed;
[0006] 4. Reasonable solid waste crushing and screening technology: the solid waste is properly crushed and screened to meet the requirements of subsequent treatment or recycling, such as selecting appropriate crushers and screening equipment.
[0007] At present, in order to realize the sintering machine gas solid waste treatment function, various equipment and methods are adopted. Some enterprises use traditional cyclone dust collectors combined with bag dust collectors to treat waste gas, which removes dust in waste gas through gravity settling and filtration. For solid waste, some use simple jaw crushers for crushing, and then directly landfill or stack.
[0008] However, the above-mentioned method has a prominent problem, that is, the solid waste after crushing treatment usually lacks efficient grading and screening function, and often only separates by setting fixed sieve plates. In order to obtain reusable resources in solid waste, secondary processing of solid waste is usually needed, which lacks efficient grading and screening function, especially when the processing capacity is large, the material is easy to accumulate on the sieve plate, resulting in a significant decrease in screening efficiency. UTILITY MODEL CONTENT
[0009] In view of the defects of the prior art, the sintering machine gas-solid waste integrated collaborative treatment device solves the technical problem that the solid waste after crushing treatment usually lacks efficient grading and screening function, and is often only sorted by setting fixed sieve plates, and in order to obtain reusable resources in the solid waste, secondary processing of the solid waste is usually required, and the efficient grading and screening function is lacking, especially when the processing capacity is large, the material is easy to accumulate on the sieve plate, resulting in a large decrease in screening efficiency.
[0010] In order to achieve the above object, the utility model is realized by the following technical scheme:
[0011] A sintering machine gas-solid waste integrated collaborative treatment device, comprising a notch sleeve, a crank rod is rotatably connected inside the notch sleeve, a rectangular connecting rod is rotatably connected inside the crank rod, a impact jacking block is rotatably connected to the upper end of the rectangular connecting rod, a screening barrel is slidably connected inside the notch sleeve, a hollow ring base is fixedly connected to the lower end of the screening barrel, and the impact jacking block is slidably connected inside the hollow ring base.
[0012] Preferably, the notch sleeve is fixedly connected with a driving motor inside, the crank rod is arranged on the outer surface of the driving motor, and the lower end of the screening barrel is fixedly connected with four connecting seats.
[0013] Preferably, the four connecting seats are fixedly connected with springs inside, and the four springs are fixedly connected inside the notch sleeve.
[0014] Preferably, three inclined discharge plates are fixedly connected inside the screening barrel, and two spherical sieve plates are sleeved inside the screening barrel.
[0015] Preferably, a jaw crusher is arranged on the outer surface of the notch sleeve, and a cyclone dust collector is arranged on the outer surface of the jaw crusher.
[0016] Preferably, a gas collecting hood is arranged inside the cyclone dust collector, and a spray cooling tower is arranged on the end of the outer surface of the cyclone dust collector away from the spherical sieve plate.
[0017] Compared with the prior art, the utility model has the following beneficial effects:
[0018] I. When the material is discharged into the screening barrel, the driving motor installed in the gap sleeve is started to drive the crank rod to make circular motion, with the rotation of the crank rod, it will periodically pull the rectangular connecting rod to make reciprocating displacement, under the reciprocating pulling action of the rectangular connecting rod, the impact lifting block slides up and down, whenever the impact lifting block moves upward, it will contact and lift the hollow circular ring base, in this way, the hollow circular ring base drives the screening barrel to make reciprocating lifting action, so that the screening barrel shakes, effectively speeds up the screening process of waste materials, so as to speed up the speed of the material through the screen plate, so that more waste materials can be screened in unit time, and the overall screening efficiency is improved.
[0019] II. The gas collecting cover in the cyclone dust collector adsorbs and collects the waste gas and solid waste generated in the production of the sintering machine, the waste gas and waste material enter the cyclone dust collector, and the centrifugal force is used to preliminarily separate large particles of dust, the gas floats up, and the dust and solid waste are discharged along the lower discharge pipe to the jaw crusher, the waste gas is discharged into the spray cooling tower along the upper pipeline, and after cooling by the spray pipe, it is discharged to reach the temperature range that can be tolerated by the subsequent equipment, the jaw crusher extrudes and crushes the solid waste such as sintered ore under the screen, steel slag and the like, reduces the particle size, and the crushed waste material is discharged along the inclined discharge plate into the screening barrel and is classified and screened by the two spherical screen plates in the barrel. This process realizes integrated and collaborative treatment of solid waste, has compact structure, and effectively reduces the emission of gaseous and solid waste. BRIEF DESCRIPTION OF DRAWINGS
[0020] The above description is only a summary of the technical scheme of the present application. In order to more clearly understand the technical means of the present application and can be implemented according to the content of the specification, the following will be described in detail with the preferred embodiments of the present application and with the help of the drawings.
[0021] Figure 1 It is a perspective view of the present application;
[0022] Figure 2 It is an exploded view of the gap sleeve connection of the present application;
[0023] Figure 3 It is an exploded view of the spherical screen plate connection of the present application;
[0024] Figure 4 It is an exploded view of the impact lifting block connection of the present application.
[0025] Legend: 11, gap sleeve; 12, crank rod; 13, rectangular connecting rod; 14, impact lifting block; 15, screening barrel; 16, hollow circular ring base; 17, driving motor; 18, connecting seat; 19, spring; 21, inclined discharge plate; 22, spherical screen plate; 23, jaw crusher; 24, cyclone dust collector; 25, gas collecting cover; 26, spray cooling tower. DETAILED DESCRIPTION
[0026] The embodiment of the present application effectively solves the problem that the solid waste after crushing treatment usually lacks efficient grading and screening function, and is often separated only by setting fixed sieve plates, and the solid waste usually needs secondary processing to obtain reusable resources, lacks efficient grading and screening function, and especially when the processing capacity is large, the material is easy to accumulate on the sieve plate, resulting in a significant decrease in screening efficiency. When the material is discharged into the screening barrel, the driving motor installed in the starting gap sleeve is started, driving the crank rod connected thereto to make circular motion. With the rotation of the crank rod, it periodically pulls the rectangular connecting rod, making the rectangular connecting rod reciprocate. Under the reciprocating pulling action of the rectangular connecting rod, the impact lifting block slides up and down. Whenever the impact lifting block moves upward, it will contact and lift the hollow circular ring base. In this way, the hollow circular ring base drives the screening barrel to reciprocatingly lift, so that the screening barrel shakes, effectively accelerating the screening process of the waste, thereby speeding up the speed of the material passing through the sieve plate, so that more waste can be screened per unit time, and the overall screening efficiency is improved.
[0027] Embodiment
[0028] As Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the technical scheme in the embodiment of the application effectively solves the technical problem that solid waste after crushing treatment generally lacks efficient grading and screening function, and often only sorting is performed by setting fixed sieve plates, in order to obtain reusable resources in the solid waste, secondary processing of the solid waste is generally required, and efficient grading and screening function is lacked, especially when the processing capacity is large, the material is easy to accumulate on the sieve plate, resulting in a significant decrease in screening efficiency, and the overall idea is as follows: a sintering machine gas-solid waste integrated and collaborative treatment device, including a notch sleeve 11, a crank rod 12 is rotatably connected inside the notch sleeve 11, a rectangular connecting rod 13 is rotatably connected inside the crank rod 12, a impact jacking block 14 is rotatably connected to the upper end of the rectangular connecting rod 13, a screening barrel 15 is slidably connected inside the notch sleeve 11, a hollow circular ring base 16 is fixedly connected to the lower end of the screening barrel 15, the impact jacking block 14 is slidably connected inside the hollow circular ring base 16, a drive motor 17 is fixedly connected inside the notch sleeve 11, the crank rod 12 is arranged on the outer surface of the drive motor 17, when the material is discharged into the screening barrel 15, the drive motor 17 installed in the notch sleeve 11 is started, driving the crank rod 12 connected thereto to do circular motion, with the rotation of the crank rod 12, it will periodically pull the rectangular connecting rod 13, so that the rectangular connecting rod 13 does reciprocating displacement, under the reciprocating pulling action of the rectangular connecting rod 13, the impact jacking block 14 slides up and down accordingly, whenever the impact jacking block 14 moves upward, it will contact and lift the hollow circular ring base 16, in this way, the hollow circular ring base 16 drives the screening barrel 15 to reciprocatingly lift, so that the screening barrel 15 shakes, effectively accelerating the screening process of the waste.
[0029] The lower end of the screening barrel 15 is fixedly connected with four connecting seats 18, the four connecting seats 18 are each fixedly connected with a spring 19 inside, and the four springs 19 are fixedly connected inside the notch sleeve 11, during the shaking and screening of the screening barrel 15, the movement of the barrel body causes the four springs 19 installed below it to be constantly extruded, the springs 19 rebound after being extruded, and the continuous extrusion and rebound process produces a resonance effect, further improving the shaking frequency of the screening barrel 15, so that the screening efficiency is significantly improved.
[0030] The inside of the screening barrel 15 is fixedly connected with three inclined discharge plates 21, the inside of the screening barrel 15 is sleeved with two spherical sieve plates 22, the outer surface of the gap sleeve 11 is provided with a jaw crusher 23, the outer surface of the jaw crusher 23 is provided with a cyclone dust collector 24, the inside of the cyclone dust collector 24 is provided with a gas collecting hood 25, the end of the outer surface of the cyclone dust collector 24 away from the spherical sieve plate 22 is provided with a spray cooling tower 26, the gas collecting hood 25 arranged in the cyclone dust collector 24 is used for adsorbing and collecting waste gas, solid waste and the like generated during the production of the sintering machine, the waste gas, solid waste and the like are adsorbed into the cyclone dust collector 24 by the gas collecting hood 25, the waste gas is preliminarily separated from large-particle dust in the waste gas by the cyclone dust collector 24 through the principle of centrifugal force, at this time, the gas floats upwards, the dust and solid waste are discharged along the lower end discharge pipe of the cyclone dust collector 24 to the jaw crusher 23, and the waste gas is discharged along the upper end pipeline of the cyclone dust collector 24 into the spray cooling tower 26, the waste gas is cooled and treated by the spray pipe arranged in the spray cooling tower 26, the temperature of the waste gas is reduced, and finally the waste gas is discharged to reach the temperature range that can be borne by the subsequent treatment equipment, and the solid waste is crushed by the jaw crusher 23, so that solid waste, such as sintered ore undersize, steel slag and the like, is crushed, the particle size of the solid waste is reduced, the waste material after extrusion and crushing is discharged into the screening barrel 15 along the inclined discharge plate arranged in the jaw crusher 23, and the waste material is classified and screened by the two spherical sieve plates 22 arranged in the screening barrel 15, that is, large waste material is blocked on the upper end spherical sieve plate 22, medium-sized waste material is blocked on the lower end spherical sieve plate 22, and small waste material falls into the inner wall of the screening barrel 15, the inner wall of the screening barrel 15 and the upper end surface of the two spherical sieve plates 22 are spherical, the waste material falls along the inclined surface of the sphere, and finally is discharged through the three inclined discharge plates 21 arranged in the screening barrel 15 for subsequent use, the above process completes the integrated and collaborative treatment of solid waste, the structure is compact, and the emission of gaseous and solid waste is effectively reduced.
[0031] In view of the problems in the prior art, the sintering machine gas-solid waste integrated and collaborative treatment device is provided, when the material is discharged into the screening barrel 15, the driving motor 17 arranged in the gap sleeve 11 is started, the crank rod 12 connected with the driving motor 17 is driven to make circular motion, with the rotation of the crank rod 12, the rectangular connecting rod 13 is periodically pulled, so that the rectangular connecting rod 13 makes reciprocating displacement, under the reciprocating pulling action of the rectangular connecting rod 13, the impact jacking block 14 slides up and down, when the impact jacking block 14 moves upwards, the hollow circular ring base 16 is contacted and jacked, in this way, the hollow circular ring base 16 drives the screening barrel 15 to make reciprocating jacking action, so that the screening barrel 15 is shaken, the screening process of the waste material is effectively accelerated, the speed of the material passing through the sieve plate is accelerated, more waste material can be screened in unit time, and the overall screening efficiency is improved.
[0032] Gap sleeve 11: as the bearing frame of the whole screening and partial driving structure, it provides installation space and support for internal components such as crank rod 12, driving motor 17, screening bucket 15, etc.
[0033] Crank rod 12: one end is connected with driving motor 17, and the other end is rotationally connected with rectangular connecting rod 13; it does circular motion under the driving of driving motor 17, and through its rotation, it periodically pulls rectangular connecting rod 13, converting the rotary motion of the motor into the reciprocating linear motion of rectangular connecting rod 13, which is a key link for power transmission to drive the subsequent shaking of screening bucket 15;
[0034] Rectangular connecting rod 13: connecting crank rod 12 and impact lifting block 14, it does reciprocating displacement under the driving of crank rod 12; through this reciprocating motion, it pulls impact lifting block 14 to slide up and down, thereby further transmitting the power transmitted by crank rod 12 to impact lifting block 14, achieving the lifting driving of screening bucket 15, which is an important connecting component in the power transmission chain;
[0035] Impact lifting block 14: when moving upward, it contacts and lifts hollow circular ring base 16, thereby driving screening bucket 15 to perform reciprocating lifting action, making screening bucket 15 shake, which is a direct acting component for realizing the shaking of screening bucket 15, and it transmits power to screening bucket 15 through its lifting motion;
[0036] Screening bucket 15: used for containing and screening waste discharged from jaw crusher 23; two internally provided spherical screen plates 22 grade and screen the waste, and waste of different particle sizes is blocked at different positions;
[0037] Hollow circular ring base 16: when impact lifting block 14 moves upward, it is lifted to drive screening bucket 15 to perform reciprocating lifting action, providing support and transmitting power for the shaking of screening bucket 15, ensuring that screening bucket 15 can stably perform reciprocating motion to achieve efficient screening;
[0038] Driving motor 17: after starting, it drives crank rod 12 to do circular motion, through a series of transmission components, finally making screening bucket 15 shake, which is the power core for improving screening efficiency, and its stable operation ensures the continuity and efficiency of the whole screening process;
[0039] Connecting seat 18: they play the role of connecting screening bucket 15 and spring 19, transmitting the motion of screening bucket 15 to spring 19, and at the same time ensuring the stability and correct installation position of spring 19 during work;
[0040] Spring 19: During the shaking process of the screening bucket 15, it is constantly squeezed and rebounded, and the continuous squeezing and rebounding process produces a resonance effect, further increasing the shaking frequency of the screening bucket 15, thereby significantly improving the screening efficiency. Together with the screening bucket 15 and the connecting seat 18, it optimizes the screening effect;
[0041] Inclined discharge plate 21: Three are fixed inside the screening bucket 15, and the screened waste falls onto the inclined discharge plate 21 along the inclined surface of the spherical ball, and then is discharged from the screening bucket 15 for subsequent use. Its inclined design facilitates the smooth discharge of waste, ensuring that the screened waste can be transported in an orderly manner. It is a channel for transferring waste from the screening bucket 15 to the subsequent processing link.
[0042] Spherical sieve plate 22: The upper end spherical sieve plate 22 blocks large waste, and the lower end spherical sieve plate 22 blocks medium-sized waste. The waste with smaller size falls into the inner wall of the screening bucket 15 after screening. Its spherical shape design cooperates with the inner wall of the screening bucket 15, which is conducive to the sliding of waste along the inclined surface, realizing the effective separation of waste with different particle sizes.
[0043] Jaw crusher 23: Through extrusion crushing, it crushes large solid waste such as sintered ore undersize, steel slag, etc., reduces its particle size, and meets the particle size requirement of subsequent screening, providing materials with appropriate particle size range for the screening process.
[0044] Cyclone dust collector 24: Using the principle of centrifugal force, it preliminarily processes the waste gas collected by the gas collector 25 and separates out the large particles of dust in it. The gas floats upwards, the dust and solid waste are discharged along the lower end discharge pipe to the jaw crusher 23, and the waste gas is discharged along the upper end pipe into the spray cooling tower 26. It is a key equipment for the preliminary separation of gas and solid, laying a foundation for the further treatment of waste gas and solid waste.
[0045] Gas collector 25: It is used to adsorb and collect waste gas and solid waste generated during the production of the sintering machine, and guide them to the cyclone dust collector 24 for treatment, ensuring that the waste generated during the production process can be effectively collected and preventing unorganized discharge. It is the starting link of the entire gas and solid waste collection and treatment process.
[0046] Spray cooling tower 26: Through the internal spray pipe, it cools the waste gas, reduces the temperature of the waste gas, and makes it reach the temperature range that the subsequent treatment equipment can withstand, ensuring the normal operation of the subsequent equipment. It is an important part of the waste gas treatment process.
[0047] Working principle:
[0048] The first step, the gas collecting hood 25 provided in the cyclone dust collector 24 is used to adsorb and collect the waste gas, solid waste and other waste generated during the production of the sintering machine. The gas collecting hood 25 adsorbs the waste gas, solid waste and other waste into the cyclone dust collector 24. The waste gas is preliminarily separated from the large particles of dust in the waste gas by using the principle of centrifugal force in the cyclone dust collector 24. At this time, the gas floats upwards, and the dust and solid waste are discharged along the lower end discharge pipe of the cyclone dust collector 24 to the jaw crusher 23. The waste gas is discharged along the upper end pipe of the cyclone dust collector 24 into the spray cooling tower 26. The waste gas is cooled and treated by the spray pipe provided in the spray cooling tower 26, the temperature of the waste gas is reduced, and finally the waste gas is discharged to reach the temperature range that can be tolerated by the subsequent treatment equipment. The solid waste is crushed by the jaw crusher 23 to reduce the particle size of the solid waste, such as sintered ore undersize, steel slag and other solid waste. The crushed waste is discharged into the screening barrel 15 along the inclined discharge plate provided in the jaw crusher 23. The waste is classified and screened by the two spherical screen plates 22 provided in the screening barrel 15. The large waste is blocked on the upper spherical screen plate 22, the medium size waste is blocked on the lower spherical screen plate 22, and the small size waste falls into the inner wall of the screening barrel 15. The inner wall of the screening barrel 15 and the upper surface of the two spherical screen plates 22 are spherical. The waste falls along the inclined surface of the sphere and finally is discharged through the three inclined discharge plates 21 provided in the screening barrel 15 for subsequent use. The above process completes the integrated and collaborative treatment of solid waste, which is compact in structure and effectively reduces the emission of gaseous and solid waste.
[0049] The second step, when the material is discharged into the screening barrel 15, the drive motor 17 installed in the notch sleeve 11 is started to drive the crank rod 12 connected thereto to make circular motion. With the rotation of the crank rod 12, it periodically pulls the rectangular connecting rod 13 to make reciprocating displacement. Under the reciprocating pulling action of the rectangular connecting rod 13, the impact lifting block 14 slides up and down. When the impact lifting block 14 moves upward, it contacts and lifts the hollow circular ring base 16. In this way, the hollow circular ring base 16 drives the screening barrel 15 to make reciprocating lifting action, so that the screening barrel 15 is shaken, effectively accelerating the screening process of the waste. During the shaking and screening of the screening barrel 15, the movement of the barrel body causes the four springs 19 installed below it to be continuously compressed. The spring 19 rebounds after being compressed. The continuous compression and rebound process produces a resonance effect, further improving the shaking frequency of the screening barrel 15 and significantly improving the screening efficiency.
[0050] Finally, it should be noted that: apparently, the above embodiments are merely examples for clearly illustrating the utility model, and are not limited to the implementation. For ordinary skilled in the art, on the basis of the above description, other different forms of changes or variations can be made. Here, it is not necessary and impossible to exhaust all the implementation. The obvious changes or variations derived from it are still within the protection scope of the utility model.
Claims
1. A sintering machine gas-solid waste integrated co-treatment device, comprising a notched sleeve (11), wherein a crank rod (12) is rotatably connected inside the notched sleeve (11), characterized in that, The crank (12) is rotatably connected to a rectangular connecting rod (13), the upper end of the rectangular connecting rod (13) is rotatably connected to an impact lifting block (14), the notched sleeve (11) is slidably connected to a screening barrel (15), and the lower end of the screening barrel (15) is fixedly connected to a hollow circular base (16). The impact lifting block (14) is slidably connected inside the hollow ring base (16).
2. The sintering machine gas-solid waste integrated co-treatment device as described in claim 1, characterized in that, The notched sleeve (11) is fixedly connected to a drive motor (17), and the crank rod (12) is disposed on the outer surface of the drive motor (17); The screening barrel (15) is fixedly connected to four connecting seats (18) at its lower end.
3. The sintering machine gas-solid waste integrated co-treatment device as described in claim 2, characterized in that, Each of the four connecting seats (18) is fixedly connected with a spring (19); All four springs (19) are fixedly connected inside the notched sleeve (11).
4. The sintering machine gas-solid waste integrated co-treatment device as described in claim 3, characterized in that, The screening barrel (15) is internally fixedly connected to three inclined feeding plates (21); The screening barrel (15) is fitted with two spherical screen plates (22).
5. The sintering machine gas-solid waste integrated co-treatment device as described in claim 4, characterized in that, A jaw crusher (23) is provided on the outer surface of the notched sleeve (11); The jaw crusher (23) is provided with a cyclone dust collector (24) on its outer surface.
6. The sintering machine gas-solid waste integrated co-treatment device as described in claim 5, characterized in that, The cyclone dust collector (24) is equipped with an air collection hood (25); Among them, a spray cooling tower (26) is provided at the end of the outer surface of the cyclone dust collector (24) away from the spherical screen plate (22).