Integrated device for clarifying and filtering zanthoxylum oil

Abstract

The utility model relates to the technical field of clarifying and filtering integrated devices, and discloses a zanthoxylum oil clarifying and filtering integrated device which comprises a filtering tank, a coarse screen frame and an upper cover, the upper cover is located at the top of the filtering tank, the coarse screen frame is located in the filtering tank, a top frame opening of the coarse screen frame is attached to the bottom of the upper cover, and the coarse screen frame is located in the filtering tank. An extending plate is arranged outside the coarse screen frame, a plurality of retention columns are fixedly connected to one side of the inner wall of the extending plate, the other ends of the retention columns are fixedly connected to the inner wall of the coarse screen frame, clamping grooves are formed in the middles of the retention columns, and a driving air cylinder is fixedly connected to the top of the upper cover. A rope of a cotton bag is bound in a clamping groove of a retention column for retention, zanthoxylum oil enters a coarse screen frame of the filtering tank through a feeding pipe, a discharging opening is formed in a lower pressing plate, a pipe opening in the bottom end of the feeding pipe penetrates through the discharging opening, and the zanthoxylum oil is prevented from entering the top of the lower pressing plate to affect filtering during discharging and directly entering the cotton bag after discharging.

Description

Technical Field

[0001] This utility model relates to the technical field of integrated clarification and filtration devices, and in particular to an integrated clarification and filtration device for Sichuan pepper oil. Background Technology

[0002] Sichuan pepper oil is a medicinal food made primarily from Sichuan peppercorns and edible oil. The integrated clarification and filtration system for Sichuan pepper oil is a key piece of equipment in the production process. Its main function is to remove impurities, colloids, suspended solids, and sediments from the oil through physical or mechanical means, ensuring the purity, transparency, taste, and shelf life of the finished oil.

[0003] An existing pepper oil filtration device (publication number: CN218951344U) has at least the following drawbacks: The device sprays pepper oil onto the upper and lower mounting plates through nozzles, and the filter components rotate at high speed to centrifuge the pepper oil, so that the impurities in the pepper oil are filtered into the lower mounting plate. However, the pepper oil contains solid impurities such as pepper shells and plant fibers, which can easily cause the pepper shells, seeds and other solid impurities to accumulate and clog the nozzles, affecting filtration. After filtration, the top cover of the filter box needs to be lifted manually to remove the filter components from the filter box in order to clean the impurities. This step is time-consuming and labor-intensive. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an integrated device for clarifying and filtering Sichuan pepper oil.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An integrated clarification and filtration device for Sichuan pepper oil includes a filter tank, a coarse screen frame, and a top cover. The top cover is located at the top of the filter tank, and the coarse screen frame is located inside the filter tank. The top opening of the coarse screen frame fits into the bottom of the top cover. An extension plate is provided on the outside of the coarse screen frame. Several retaining columns are fixedly connected to one side of the inner wall of the extension plate. The other end of each retaining column is fixedly connected to the inner wall of the coarse screen frame. A clamping groove is formed in the middle of each retaining column. A driving cylinder is fixedly connected to the top of the top cover. The telescopic end of the driving cylinder passes through the top cover and is fixedly connected to a lower pressure plate. The lower pressure plate is located at the bottom of the top cover. A discharge port is formed through the top of the lower pressure plate and is connected through to the bottom end of the feed pipe of the top cover. The lower pressure plate is located inside the coarse screen frame. A first vibration motor is fixedly connected to one side of the outer wall of the filter tank.

[0007] As a further embodiment of this utility model, a lifting plate is provided at the bottom of the extension plate, and a plurality of hydraulic lifting rods are fixedly installed in the inner wall of the filter tank. The telescopic ends of the hydraulic lifting rods pass through the inner wall of the filter tank and are fixedly connected to the bottom of the lifting plate. The top of the lifting plate is inserted into the groove between the coarse screen frame and the extension plate, and a plurality of cylinder supports are provided on the outside of the filter tank.

[0008] As a further embodiment of this utility model, the telescopic end of the cylinder support is fixedly connected to the four corners of the upper cover, the bottom of the filter can is provided with a base, the top of the base is fixedly connected with a first mounting seat and a second mounting seat, the bottom end of the filter can is inserted through into the top of the first mounting seat, and the bottom end of the cylinder support is fixedly connected to the top of the first mounting seat.

[0009] As a further embodiment of this utility model, the bottom end of the filter tank is integrally connected to a discharge pipe, the discharge pipe is located at the bottom of the first mounting base, a centrifugal pump is fixedly installed on the top of the base, the inlet end of the centrifugal pump is fixedly connected to the bottom end of the discharge pipe, the centrifugal pump is located at the bottom of the filter tank, and a clarification tank is fixedly connected to the top of the second mounting base.

[0010] As a further embodiment of this utility model, the clarification box is located on one side of the filter tank, and a box cover is fixedly connected to the top of the clarification box by bolts. A feed pipe is integrally connected to the top of the box cover. The discharge end of the centrifugal pump is fixedly connected to the top of the feed pipe. A second vibration motor is provided on one side of the feed pipe, and the second vibration motor is fixedly connected to the top of the box cover by bolts.

[0011] As a further embodiment of this utility model, a mounting frame is welded to the inner wall of the clarification tank, a fine filter frame is provided at the bottom of the tank cover, the fine filter frame is inserted into the mounting frame, the top of the fine filter frame is attached to the bottom of the upper cover, the feed pipe is connected to the fine filter frame, and a discharge pipe is connected through the bottom of the clarification tank. Control valves are fixedly installed on the outer walls of the discharge pipe, the feed pipe, and the discharge pipe.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. The staff places a cotton bag inside the coarse sieve frame and ties the rope of the cotton bag to the clamping groove of the fixing column to secure the cotton bag. The pepper oil enters the coarse sieve frame of the filter tank through the feed pipe. The lower pressure plate has a discharge port, and the bottom end of the feed pipe connects to the discharge port to prevent the pepper oil from entering the top of the lower pressure plate and affecting filtration. After the pepper oil is discharged, it directly enters the cotton bag. The first vibration motor is started through the central control system. The operation of the first vibration motor drives the coarse sieve frame to vibrate, accelerating the filtration of the pepper oil. This keeps the solid impurities inside the pepper oil in the cotton bag inside the coarse sieve frame, preventing solid impurities from clogging the sieve holes during filtration. The pepper oil then flows into the bottom of the filter tank through the sieve holes, facilitating the filtration of impurities inside the pepper oil. At the same time, the cotton bag filtration can effectively remove particulate impurities in the pepper oil, providing a primary filtration effect.

[0014] 2. After the peppercorn oil is sieved, to prevent residual peppercorn oil from remaining inside the coarse screen, the operator activates the drive cylinder. The telescopic end of the drive cylinder pushes the lower pressure plate to squeeze the solid impurities inside the coarse screen frame, ensuring that any residual peppercorn oil is filtered out and reducing oil loss. After pressing, the operator activates the cylinder support column. The telescopic end of the cylinder support column pushes the upper cover upward, and the telescopic end of the hydraulic lifting rod inside the filter tank simultaneously pushes the lifting plate upward. As the lifting plate rises, it pushes the coarse screen frame, causing it to move out of the filter tank. The operator then unties the ropes binding the cotton bag, separating the cotton bag from the coarse screen frame. The cotton bag can then be removed to clean the solid impurities, facilitating the cleaning of the solid impurities inside the filter tank. Furthermore, the cotton bag can be reused after washing, extending the service life of the coarse screen frame and reducing costs. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of an integrated device for clarifying and filtering Sichuan pepper oil proposed in this utility model;

[0016] Figure 2 This is a cross-sectional structural diagram of an integrated device for clarifying and filtering Sichuan pepper oil proposed in this utility model;

[0017] Figure 3 This is a schematic diagram of the filter tank of an integrated clarification and filtration device for Sichuan pepper oil proposed in this utility model.

[0018] Figure 4 This is a schematic diagram of the coarse screen frame of an integrated clarification and filtration device for Sichuan pepper oil proposed in this utility model;

[0019] Figure 5 This is a schematic diagram of the clarification box of an integrated clarification and filtration device for Sichuan pepper oil proposed in this utility model.

[0020] In the diagram: 1. Filter tank; 101. First vibrating motor; 102. Feed pipe; 103. Hydraulic lifting rod; 104. Lifting plate; 2. Coarse screen frame; 201. Extension plate; 202. Fixing column; 203. Gripping groove; 3. Top cover; 301. Drive cylinder; 302. Lower pressure plate; 4. Cylinder support; 5. Base; 501. Second mounting seat; 502. First mounting seat; 6. Centrifugal pump; 7. Clarifying tank; 701. Mounting frame; 702. Fine filter frame; 703. Discharge pipe; 8. Tank cover; 801. Feed pipe; 802. Second vibrating motor; 9. Control valve. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] Reference Figures 1-5A clarification and filtration integrated device for Sichuan pepper oil includes a filter tank 1, a coarse screen frame 2, and a top cover 3. The top cover 3 is located on top of the filter tank 1, and the coarse screen frame 2 is located inside the filter tank 1. The top opening of the coarse screen frame 2 fits against the bottom of the top cover 3. An extension plate 201 is provided on the outside of the coarse screen frame 2. Several fixing columns 202 are fixedly connected to one side of the inner wall of the extension plate 201. The other end of the fixing columns 202 is fixedly connected to the inner wall of the coarse screen frame 2. A clamping groove 203 is opened in the middle of the fixing columns 202. A driving cylinder 301 is fixedly connected to the top of the top cover 3. The telescopic end of the driving cylinder 301 passes through the top cover 3 and is fixedly connected to a lower pressure plate 302. The lower pressure plate 302 is located at the bottom of the top cover 3. A discharge port is opened through the top of the lower pressure plate 302 and is connected through the bottom end of the feeding pipe of the top cover 3. The lower pressure plate 302 is located inside the coarse screen frame 2. A first vibration motor 101 is fixedly connected to one side of the outer wall of the filter tank 1.

[0025] In use, the operator places the cotton bag inside the coarse screen frame 2 and ties the rope of the cotton bag to the clamping groove 203 of the fixing column 202 to fix the cotton bag in place. The pepper oil enters the coarse screen frame 2 of the filter tank 1 through the feed pipe. The lower pressure plate 302 has a discharge port, and the bottom end of the feed pipe is connected to the discharge port to prevent the pepper oil from entering the top of the lower pressure plate 302 and affecting the filtration. After the pepper oil is discharged, it directly enters the inside of the cotton bag. The first vibration motor 101 is started through the central control system. The motor 101 drives the coarse screen frame 2 to vibrate, accelerating the filtration of the pepper oil. This keeps the solid impurities inside the pepper oil in the cotton bag inside the coarse screen frame 2, preventing them from clogging the screen holes during filtration. The pepper oil then flows through the screen holes into the bottom of the filter tank 1, facilitating the filtration of impurities inside the pepper oil. At the same time, the cotton bag filtration can effectively remove particulate impurities (such as pepper powder, fine particles, and colloidal sediment) from the pepper oil, providing a primary filtration effect.

[0026] In this embodiment, a lifting plate 104 is provided at the bottom of the plate, and several hydraulic lifting rods 103 are fixedly installed in the inner wall of the filter tank 1. The telescopic ends of the hydraulic lifting rods 103 pass through the inner wall of the filter tank 1 and are fixedly connected to the bottom of the lifting plate 104. The top of the lifting plate 104 is inserted into the groove between the coarse screen frame 2 and the extension plate 201. Several cylinder support columns 4 are provided on the outside of the filter tank 1.

[0027] When in use, after the pepper oil has been sieved, in order to avoid the internal solid impurities from leaving pepper oil inside, the staff starts the drive cylinder 301. The telescopic end of the drive cylinder 301 pushes the lower pressure plate 302 to squeeze the solid impurities inside the coarse screen frame 2, ensuring that the residual pepper oil is filtered out and reducing oil loss.

[0028] In this embodiment, the telescopic ends of the cylinder support 4 are fixedly connected to the four corners of the upper cover 3. The bottom of the filter canister 1 is provided with a base 5. The top of the base 5 is fixedly connected with a first mounting seat 502 and a second mounting seat 501. The bottom end of the filter canister 1 is inserted through the top of the first mounting seat 502, and the bottom end of the cylinder support 4 is fixedly connected to the top of the first mounting seat 502.

[0029] During use, after pressing, the operator starts the cylinder support 4. The telescopic end of the cylinder support 4 pushes the upper cover 3 up. Simultaneously, the telescopic end of the hydraulic lifting rod 103 inside the filter tank 1 pushes the lifting plate 104 up. As the lifting plate 104 rises, it pushes the coarse screen frame 2, causing the coarse screen frame 2 to move out of the filter tank 1. The operator then unties the rope of the cotton bag, separating the cotton bag from the coarse screen frame 2. The cotton bag can then be removed to clean solid impurities, making it convenient for the operator to clean the solid impurities inside the filter tank 1. Furthermore, the cotton bag can be reused repeatedly after washing, extending the service life of the coarse screen frame 2 and reducing cost consumption.

[0030] In this embodiment, the bottom end of the filter tank 1 is integrally connected to the feed pipe 102, the feed pipe 102 is located at the bottom of the first mounting base 502, the top of the base 5 is fixedly installed with a centrifugal pump 6, the feed end of the centrifugal pump 6 is fixedly connected to the bottom end of the feed pipe 102, the centrifugal pump 6 is located at the bottom of the filter tank 1, and the top of the second mounting base 501 is fixedly connected with a clarification tank (7).

[0031] During use, while pressing, the control valve 9 outside the feed pipe 102 and feed pipe 801 is activated to open the feed pipe 102 and feed pipe 801. The centrifugal pump 6 operates to extract the pepper oil inside the filter tank 1. The pepper oil is transported to the feed pipe 801 through the centrifugal pump 6 and fed into the clarifying tank 7 through the feed pipe 801. The centrifugal pump 6 generates suction to extract the pepper oil and also extract the pepper oil remaining inside the filter frame, thus accelerating the discharge of the remaining pepper oil and avoiding oil waste and increased oil loss.

[0032] In this embodiment, the clarification tank 7 is located on one side of the filter tank 1. The top of the clarification tank 7 is fixedly connected to the tank cover 8 by bolts. The top of the tank cover 8 is integrally connected to the feed pipe 801. The discharge end of the centrifugal pump 6 is fixedly connected to the top of the feed pipe 801. A second vibration motor 802 is provided on one side of the feed pipe 801. The second vibration motor 802 is fixedly connected to the top of the tank cover 8 by bolts.

[0033] In use, the fine filter frame 702 uses food-grade multi-channel fine cotton as a filter screen to perform secondary filtration of the pepper oil, which finely filters out the powdery and particulate impurities inside. The oil is fed into the fine filter frame 702 through the feed pipe 801, and after being filtered by the fine cotton, it flows into the bottom of the clarification tank 7. The filter screen of the fine filter frame 702 can be disassembled and cleaned to ensure hygiene.

[0034] In this embodiment, a mounting bracket 701 is welded to the inner wall of the clarification tank 7, and a fine filter frame 702 is provided at the bottom of the tank cover 8. The fine filter frame 702 is inserted into the mounting bracket 701, and the top of the fine filter frame 702 is attached to the bottom of the upper cover 3. The feed pipe 801 is connected to the fine filter frame 702, and the bottom of the clarification tank 7 is connected to the discharge pipe 703. Control valves 9 are fixedly installed on the outer walls of the discharge pipe 703, the feed pipe 801, and the discharge pipe 102.

[0035] During use, in order to maintain the filtration speed of the pepper oil, the staff starts the second vibration motor 802. The vibration motor drives the fine filter frame 702 to vibrate, increasing the flow rate of the pepper oil. After filtration, the staff removes the bolts on the top of the box cover 8 and takes out the filter frame inside the fine filter box for cleaning, making it convenient for the staff to clean the impurities inside the filter frame.

[0036] From the above description, it can be seen that the above embodiments of this utility model achieve the following technical effects: The worker places a cotton bag inside the coarse sieve frame 2 and ties the rope of the cotton bag to the groove 203 of the fixing column 202 to fix the cotton bag in place. The pepper oil enters the coarse sieve frame 2 of the filter tank 1 through the feeding pipe. A discharge port is provided on the lower pressure plate 302, and the bottom end of the feeding pipe connects to the discharge port to prevent the pepper oil from entering the top of the lower pressure plate 302 and affecting filtration. After the pepper oil is discharged, it directly enters the cotton bag. The first vibration motor 101 is started through the central control system. The first vibration motor 101 drives the coarse sieve frame 2 to vibrate, accelerating the filtration of the pepper oil. This allows solid impurities inside the pepper oil to remain in the cotton bag inside the coarse sieve frame 2, preventing solid impurities from clogging the sieve holes of the coarse sieve frame 2 during filtration. The pepper oil then flows through the sieve holes of the coarse sieve frame 2 into the bottom of the filter tank 1, facilitating the filtration of impurities inside the pepper oil. Simultaneously, the cotton bag filtration effectively cleans particles from the pepper oil. The solid impurities (such as fine particles and colloidal sediments) have a primary filtration effect on the pepper oil. After the pepper oil is sieved, to prevent the pepper oil from remaining inside the solid impurities, the operator starts the drive cylinder 301. The telescopic end of the drive cylinder 301 pushes the lower pressure plate 302 to squeeze the solid impurities inside the coarse screen frame 2, ensuring that the remaining pepper oil is filtered out and reducing oil loss. After pressing, the operator starts the cylinder support 4. The telescopic end of the cylinder support 4 pushes the upper cover 3 to rise. The telescopic end of the hydraulic lifting rod 103 inside the filter tank 1 simultaneously pushes the lifting plate 104 to rise. As the lifting plate 104 rises, it pushes the coarse screen frame 2, causing the coarse screen frame 2 to move out of the filter tank 1. The operator unties the rope of the cotton bag to separate the cotton bag from the coarse screen frame 2. The cotton bag can then be removed to clean the solid impurities, making it convenient for the operator to clean the solid impurities filtered out of the pepper oil. In addition, the cotton bag can be reused after washing, extending the service life of the coarse screen frame 2 and reducing cost consumption.

[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An integrated device for clarifying and filtering Sichuan pepper oil, comprising a filter tank (1), a coarse sieve frame (2), and a top cover (3), characterized in that, The top cover (3) is located at the top of the filter tank (1), and the coarse screen frame (2) is located inside the filter tank (1). The top opening of the coarse screen frame (2) fits against the bottom of the top cover (3). An extension plate (201) is provided on the outside of the coarse screen frame (2). Several retaining columns (202) are fixedly connected to one side of the inner wall of the extension plate (201). The other end of the retaining column (202) is fixedly connected to the inner wall of the coarse screen frame (2). A clamping groove (203) is provided in the middle of the retaining column (202). The top cover (3) A drive cylinder (301) is fixedly connected to the top. The telescopic end of the drive cylinder (301) passes through the upper cover (3) and is fixedly connected to a lower pressure plate (302). The lower pressure plate (302) is located at the bottom of the upper cover (3). A discharge port is opened through the top of the lower pressure plate (302). The discharge port is connected through to the bottom end of the feed pipe of the upper cover (3). The lower pressure plate (302) is located inside the coarse screen frame (2). A first vibration motor (101) is fixedly connected to one side of the outer wall of the filter tank (1).

2. The integrated device for clarifying and filtering Sichuan pepper oil according to claim 1, characterized in that, The bottom of the extension plate (201) is provided with a lifting plate (104). Several hydraulic lifting rods (103) are fixedly installed in the inner wall of the filter tank (1). The telescopic end of the hydraulic lifting rod (103) passes through the inner wall of the filter tank (1) and is fixedly connected to the bottom of the lifting plate (104). The top of the lifting plate (104) is inserted into the groove between the coarse screen frame (2) and the extension plate (201). Several cylinder support columns (4) are provided on the outside of the filter tank (1).

3. The integrated clarification and filtration device for Sichuan pepper oil according to claim 2, characterized in that, The telescopic ends of the cylinder support (4) are fixedly connected to the four corners of the upper cover (3). The bottom of the filter canister (1) is provided with a base (5). The top of the base (5) is fixedly connected with a first mounting seat (502) and a second mounting seat (501). The bottom end of the filter canister (1) is inserted through to the top of the first mounting seat (502). The bottom end of the cylinder support (4) is fixedly connected to the top of the first mounting seat (502).

4. The integrated clarification and filtration device for Sichuan pepper oil according to claim 3, characterized in that, The bottom of the filter tank (1) is integrally connected to a feed pipe (102), which is located at the bottom of the first mounting base (502). A centrifugal pump (6) is fixedly installed on the top of the base (5). The feed end of the centrifugal pump (6) is fixedly connected to the bottom of the feed pipe (102). The centrifugal pump (6) is located at the bottom of the filter tank (1). A clarification tank (7) is fixedly connected to the top of the second mounting base (501).

5. The integrated device for clarifying and filtering Sichuan pepper oil according to claim 4, characterized in that... The clarification tank (7) is located on one side of the filter tank (1). The top of the clarification tank (7) is fixedly connected to the cover (8) by bolts. The top of the cover (8) is integrally connected to the feed pipe (801). The discharge end of the centrifugal pump (6) is fixedly connected to the top of the feed pipe (801). A second vibration motor (802) is provided on one side of the feed pipe (801). The second vibration motor (802) is fixedly connected to the top of the cover (8) by bolts.

6. The integrated clarification and filtration device for Sichuan pepper oil according to claim 5, characterized in that, A mounting bracket (701) is welded to the inner wall of the clarification tank (7). A fine filter frame (702) is provided at the bottom of the tank cover (8). The fine filter frame (702) is inserted into the mounting bracket (701). The top of the fine filter frame (702) is attached to the bottom of the upper cover (3). The feed pipe (801) is connected to the fine filter frame (702). A discharge pipe (703) is connected through the bottom of the clarification tank (7). Control valves (9) are fixedly installed on the outer walls of the discharge pipe (703), the feed pipe (801), and the discharge pipe (102).

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