Cleaning device for mica sheet production
By using an electric slide rail and transmission components to drive the cleaning basket to rotate and lift, the problem of poor cleaning effect and complex structure of existing mica sheet cleaning devices is solved, and efficient and low-cost mica sheet cleaning is achieved.
Patent Information
- Application Number
- CN202521184953.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-11
- Publication Date
- 2026-05-15
- Estimated Expiration
- 2035-06-11
AI Technical Summary
Existing mica sheet cleaning devices have poor cleaning effects, complex structures, and high production costs.
The design incorporates a combination of electric slide rails, telescopic components, mounting plates, motors, and cleaning baskets. The motor drives the cleaning basket to rotate and reciprocate, while the combination of spring rods and gear transmission enables efficient cleaning of mica sheets.
It achieves efficient cleaning of mica sheets, with a simple structure and low production cost.
Smart Images
Figure CN224237717U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of mica sheet production equipment, specifically a mica sheet production and cleaning device. Background Technology
[0002] Pre-crushing cleaning is a crucial pretreatment step in mica flake processing. Its main purpose is to remove impurities, improve raw material purity, and ensure the quality of subsequent processing and the performance of the finished product. Through pre-crushing cleaning, mica processing can achieve a virtuous cycle of "clean raw materials → efficient crushing → high-quality finished products." Especially in high-end application fields (such as 5G electronic components and aerospace materials), this step directly determines whether the product can meet stringent performance requirements.
[0003] In a published Chinese patent application (publication number CN213162045U), titled "A Mica Sheet Production and Cleaning Device," the prior art includes a storage tank for holding a cleaning agent to clean the mica sheets. Impurities generated during the cleaning process pass through filter holes on a filter plate, achieving separation from the mica sheets. A drain pipe for discharging the cleaning agent is fixedly installed on one side of the storage tank, and a control valve is installed on the drain pipe to control its opening and closing, facilitating the discharge of waste liquid after cleaning. While this prior art can clean mica sheets, its cleaning effect is relatively limited. The prior art involves immersing the mica sheets in the storage tank and cleaning them with flowing water. However, the relatively low water flow velocity results in poor cleaning performance. Furthermore, the prior art has a complex overall structure and high manufacturing costs. To address the technical problems of this prior art, this application is proposed. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a mica sheet production and cleaning device, which solves the problems mentioned in the background section.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a mica sheet production and cleaning device, comprising an electric slide rail, a telescopic component, a mounting plate, a motor, and a cleaning basket; the telescopic component is fixedly mounted on the electric slide rail, the mounting plate is fixedly mounted on the output shaft end of the telescopic component, the motor is fixedly mounted on the mounting plate, the cleaning basket is mounted below the mounting plate, the motor is connected to the cleaning basket via a transmission, and the motor drives the cleaning basket to rotate and reciprocate in lifting and lowering motion.
[0008] Optionally, a rotating ring is rotatably mounted on the mounting plate, a first gear is fitted on the outer side wall of the rotating ring and the two are fixedly connected, a second gear is fixedly mounted on the output shaft end of the motor and the second gear meshes with the first gear; at least one first push plate is fixedly connected to the lower edge of the rotating ring, and the lower edge of the first push plate is curved.
[0009] Optionally, a spring rod is fixedly installed on the inner bottom wall of the cleaning basket. The upper end of the spring rod is rotatably connected to the mounting plate, and the spring rod passes through the inside of the rotating ring. A rotating cylinder is sleeved on the lower outer wall of the spring rod. The lower end of the rotating cylinder is fixedly connected to the inner bottom wall of the cleaning basket. A fixed sleeve is sleeved on the upper outer wall of the rotating cylinder, and the two are fixedly connected. A plurality of second push plates are fixedly connected to the upper edge of the fixed sleeve, and each second push plate is arranged in a circumferential manner. The upper edge of the second push plate is curved.
[0010] Optionally, the lower end of the first push plate is inserted into the gap between two adjacent second push plates; and when the first push plate rotates, the lower curved surface of the first push plate slides against the upper curved surface of the second push plate.
[0011] Optionally, a one-way bearing is fitted on the outer wall of the upper end of the spring rod, the one-way bearing is mounted on the mounting plate, and the spring rod is rotatably connected to the mounting plate through the one-way bearing.
[0012] Optionally, it also includes a cleaning tank, on which a drain pipe is fixedly installed and connected, and a control valve is installed on the drain pipe.
[0013] (III) Beneficial Effects
[0014] This utility model provides a mica sheet production and cleaning device, which has the following beneficial effects:
[0015] 1. This mica sheet production and cleaning device, through the coordinated arrangement of telescopic components, mounting plates, motors, and cleaning baskets, enables highly efficient cleaning of mica sheets. The telescopic components drive the cleaning basket and other components to move up and down as a whole, allowing numerous mica sheets within the basket to be submerged in the cleaning tank. The motor drives the cleaning basket to rotate within the cleaning tank, ensuring the mica sheets are fully in contact with the water for effective cleaning. Furthermore, while driving the basket to rotate, the motor also drives it to move up and down reciprocally, meaning the basket can both rotate and vibrate, causing impurities to fall off the mica sheets, thus achieving highly efficient cleaning.
[0016] 2. This mica sheet production and cleaning device mainly includes telescopic components, mounting plates, motors, cleaning baskets, and other parts. Compared with existing technologies, the overall structure is simple and practical, and the manufacturing cost is low. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.
[0018] Figure 1 This is a three-dimensional structural diagram of a mica sheet production and cleaning device according to the present invention;
[0019] Figure 2 for Figure 1 Enlarged structural diagram at point A in the middle;
[0020] Figure 3 This is a three-dimensional structural diagram of the motor in a mica sheet production and cleaning device according to this utility model.
[0021] Figure 4 This is a cross-sectional structural schematic diagram of a mica sheet production and cleaning device according to the present invention;
[0022] Figure 5 for Figure 4 Enlarged structural diagram at point B;
[0023] Figure 6 This is a three-dimensional structural diagram of the first pusher plate in a mica sheet production and cleaning device according to this utility model.
[0024] In the diagram: 1. Electric slide rail; 2. Telescopic component; 3. Mounting plate; 4. Rotating ring; 5. First gear; 6. Motor; 7. Second gear; 8. First push plate; 9. One-way bearing; 10. Spring rod; 11. Cleaning basket; 12. Rotating cylinder; 13. Fixing sleeve; 14. Second push plate; 15. Cleaning pool; 16. Drain pipe. Detailed Implementation
[0025] The technical solution of this utility model will now be clearly and completely described in conjunction with the accompanying drawings. In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying anything.
[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments.
[0027] Please see Figures 1 to 6 This utility model provides a technical solution: a mica sheet production and cleaning device includes an electric slide rail 1, and a cleaning component. The cleaning component includes a telescopic component 2, a mounting plate 3, a motor 6, and a cleaning basket 11. The device also includes a cleaning tank 15, on which a drain pipe 16 is fixedly installed and connected, and a control valve is installed on the drain pipe 16. The telescopic component 2 is fixedly installed on the electric slide rail 1, the mounting plate 3 is fixedly installed on the output shaft end of the telescopic component 2, the motor 6 is fixedly installed on the mounting plate 3, and the cleaning basket 11 is installed below the mounting plate 3. The motor 6 is connected to the cleaning basket 11 in a transmission manner, and drives the cleaning basket 11 to rotate and reciprocate in lifting and lowering motion.
[0028] The electric slide rail 1 is horizontally fixed to the inner wall of the workshop. The electric slide rail 1 drives the cleaning components to move laterally within the workshop, thereby adjusting the lateral position of the cleaning components. A cleaning tank 15 is placed inside the workshop. The cleaning tank 15 is used to hold cleaning fluid or clean water. The cleaning components are used to move the mica sheets and clean them within the cleaning tank 15. A cleaning basket 11 is used to hold multiple mica sheets. Multiple mesh openings are provided on the wall of the cleaning basket 11. The telescopic component 2 includes, but is not limited to, a hydraulic cylinder, a servo electric cylinder, or an electric push rod. The telescopic component 2 drives the mounting plate 3 to move up and down. The mounting plate 3 drives the motor 6, cleaning basket 11, and other components to move up and down as a whole, thereby adjusting the longitudinal height of the cleaning basket 11, i.e., adjusting the height of the mica sheets. The motor 6 includes, but is not limited to, a servo motor or a stepper motor. The motor 6 drives the cleaning basket 11 to rotate and reciprocate up and down during rotation. The reciprocating up and down movement of the cleaning basket 11 refers to the reciprocating vibration of the cleaning basket 11 during rotation. The cleaning basket 11 is rotated by the motor 6, which allows the cleaning basket 11 to rotate within the cleaning tank 15, thus ensuring that the mica sheets are in full contact with the water and achieving a cleaning effect. Furthermore, while the motor 6 is driving the cleaning basket 11 to rotate, it can also drive the cleaning basket 11 to move back and forth, meaning that the cleaning basket 11 can both rotate and move back and forth. This rotation and vibration of the cleaning basket 11 causes impurities on the mica sheets to fall off, achieving the purpose of efficient cleaning of the mica sheets.
[0029] Specifically, a rotating ring 4 is rotatably mounted on the mounting plate 3, and a first gear 5 is fitted on the outer side wall of the rotating ring 4 and the two are fixedly connected. A second gear 7 is fixedly mounted on the output shaft end of the motor 6, and the second gear 7 meshes with the first gear 5. At least one first push plate 8 is fixedly connected to the lower edge of the rotating ring 4, and the lower edge of the first push plate 8 is curved.
[0030] When the motor 6 starts, the output shaft of the motor 6 drives the second gear 7 to rotate, the second gear 7 pushes the first gear 5 meshing with it to rotate, the first gear 5 drives the rotating ring 4 fixedly connected to it to rotate, and the rotating ring 4 drives the first push plate 8 to rotate.
[0031] More specifically, a spring rod 10 is fixedly installed on the inner bottom wall of the washing basket 11. The upper end of the spring rod 10 is rotatably connected to the mounting plate 3, and the spring rod 10 passes through the interior of the rotating ring 4. A rotating cylinder 12 is sleeved on the lower outer wall of the spring rod 10. The lower end of the rotating cylinder 12 is fixedly connected to the inner bottom wall of the washing basket 11. A fixing sleeve 13 is sleeved on the upper outer wall of the rotating cylinder 12, and the two are fixedly connected. A plurality of second push plates 14 are fixedly connected to the upper edge of the fixing sleeve 13, and the second push plates 14 are arranged in a circumferential manner, with the upper edge of the second push plates 14 being curved. The lower end of the first push plate 8 is inserted into the gap between two adjacent second push plates 14. Furthermore, when the first push plate 8 rotates, the lower curved surface of the first push plate 8 slides and abuts against the upper curved surface of the second push plate 14.
[0032] The spring rod 10 includes, but is not limited to, a gas spring, a compression spring rod, or a tension spring rod. The lower end of the spring rod 10 is fixedly installed to the cleaning basket 11, and the upper end of the spring rod 10 is rotatably connected to the mounting plate 3, thus achieving the connection between the cleaning basket 11 and the mounting plate 3. Because the spring rod 10 has a certain degree of extensibility, the cleaning basket 11 can move up and down relative to the mounting plate 3 under the extension and retraction of the spring rod 10. The rotating cylinder 12 and the second push plate 14 are used to realize the transmission between the rotating ring 4 and the cleaning basket 11. When the rotating ring 4 drives the first push plate 8 to rotate, since the first push plate 8 is located between two adjacent second push plates 14, the rotation of the first push plate 8 pushes the second push plate 14 to rotate. The second push plate 14 drives the cleaning basket 11 to rotate through the rotating cylinder 12, thereby achieving the purpose of rotating the mica sheets inside the cleaning basket 11, allowing the mica sheets to be cleaned in the cleaning liquid of the cleaning tank 15.
[0033] Meanwhile, due to the extensibility of the spring rod 10, the curved shape of the lower edge of the first push plate 8, and the curved shape of the lower edge of the second push plate 14, the first push plate 8 pushes the second push plate 14 to rotate when rotating. Furthermore, due to the sliding contact between the curved edges of the first push plate 8 and the second push plate 14, the first push plate 8 can push the second push plate 14 to slide downwards, meaning the second push plate 14 can slide downwards during rotation. When the first push plate 8 slides past the second push plate 14, the second push plate 14 loses its pushing force and rises again under the elastic pull of the spring rod 10. Therefore, during the rotation of the second push plate 14 by the first push plate 8, the reciprocating lifting and lowering movement of the second push plate 14 can be achieved. The second push plate 14 drives the washing basket 11 to reciprocate lifting and lowering movement through the fixed sleeve 13 and the rotating cylinder 12, thereby achieving the purpose of the washing basket 11 reciprocating lifting and lowering movement during rotation.
[0034] More specifically, a one-way bearing 9 is fitted on the outer wall of the upper end of the spring rod 10. The one-way bearing 9 is mounted on the mounting plate 3, and the spring rod 10 is rotatably connected to the mounting plate 3 through the one-way bearing 9.
[0035] The one-way bearing 9 is designed to ensure unidirectional rotation of the spring rod 10. In practice, a bearing can be used to replace the one-way bearing 9 to suit specific cleaning needs.
[0036] In use, the cleaning basket 11 is transported to the loading position via the electric slide rail 1 and the telescopic component 2, etc. Then, a certain weight of mica sheet raw material is poured into the cleaning basket 11. Subsequently, the telescopic component 2 retracts, causing the cleaning basket 11 containing mica sheets to move upward. At the same time, the electric slide rail 1 drives the telescopic component 2 to move horizontally, so that the cleaning basket 11 containing mica sheet raw material moves above the cleaning tank 15. Then, the telescopic component 2 extends, allowing the cleaning basket 11 to be immersed in the cleaning liquid in the cleaning tank 15.
[0037] Then, motor 6 is started. Motor 6 rotates forward, driving the second gear 7 and the first gear 5 to rotate. This causes the first gear 5 to drive the rotating ring 4 to rotate forward. The rotating ring 4 drives the first push plate 8, causing the curved surface of the first push plate 8 to slide and push against the curved surface of the second push plate 14. At this time, the spring rod 10 cannot rotate due to the action of the one-way bearing 9, thus preventing the cleaning basket 11 from rotating. Therefore, the second push plate 14 is squeezed by the first push plate 8, which pushes the rotating cylinder 12 downward, causing the rotating cylinder 12 to push the cleaning basket 11 downward, thereby causing the cleaning basket 11 to pull the spring rod 10 to extend. When the first push plate 8 passes over a set of second push plates 14, the spring rod 10 quickly retracts due to the curvature of the second push plate 14, thus pulling the cleaning basket 11 to move upward quickly. This keeps the rotating ring 4 rotating, allowing the cleaning basket 11 to move up and down continuously in the cleaning liquid. The movement causes sudden movements, which in turn cause the mica sheets to move within the cleaning basket 11 under the action of inertia. Combined with the impact of water, this achieves a rapid cleaning effect.
[0038] At the same time, the motor 6 can drive the cleaning basket 11 to rotate through the transmission, so that the cleaning basket 11 can rotate in the cleaning pool 15 to achieve the purpose of rotation cleaning and enhance the cleaning effect.
[0039] After cleaning, the valve in the drain pipe 16 is activated to discharge the cleaning solution. Then, the motor 6 is reversed. The reverse rotation of the motor 6 drives the first gear 5, the second gear 7, and the first push plate 8 to rotate in the opposite direction. At this time, the vertical surfaces of the first push plate 8 and the second push plate 14 interact with each other, and the one-way bearing 9 does not obstruct the rotation of the spring rod 10. This allows the first push plate 8 to push the rotating cylinder 12 and the cleaning basket 11 to rotate rapidly through the second push plate 14, thereby splashing water off the cleaning basket 11 and the mica sheets, accelerating the drying of the mica sheets, and thus increasing the working efficiency of mica sheet production.
[0040] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A mica sheet production and cleaning device, comprising an electric slide rail (1), characterized in that: It also includes telescopic components (2), mounting plate (3), motor (6), and cleaning basket (11); The telescopic component (2) is fixedly installed on the electric slide rail (1), the mounting plate (3) is fixedly installed on the output shaft end of the telescopic component (2), the motor (6) is fixedly installed on the mounting plate (3), the cleaning basket (11) is installed below the mounting plate (3), the motor (6) is connected to the cleaning basket (11) in a transmission, and the motor (6) drives the cleaning basket (11) to rotate and reciprocate in lifting and lowering.
2. The mica sheet production and cleaning device according to claim 1, characterized in that: A rotating ring (4) is rotatably mounted on the mounting plate (3). A first gear (5) is fitted on the outer side wall of the rotating ring (4) and the two are fixedly connected. A second gear (7) is fixedly mounted on the output shaft end of the motor (6) and the second gear (7) meshes with the first gear (5). At least one first push plate (8) is fixedly connected to the lower edge of the rotating ring (4). The lower edge of the first push plate (8) is curved.
3. The mica sheet production and cleaning device according to claim 2, characterized in that: A spring rod (10) is fixedly installed on the inner bottom wall of the cleaning basket (11). The upper end of the spring rod (10) is rotatably connected to the mounting plate (3), and the spring rod (10) passes through the inside of the rotating ring (4). A rotating cylinder (12) is sleeved on the lower outer wall of the spring rod (10). The lower end of the rotating cylinder (12) is fixedly connected to the inner bottom wall of the cleaning basket (11). A fixing sleeve (13) is sleeved on the upper outer wall of the rotating cylinder (12), and the two are fixedly connected. A plurality of second push plates (14) are fixedly connected to the upper edge of the fixing sleeve (13), and each second push plate (14) is arranged in a circumferential manner. The upper edge of the second push plate (14) is curved.
4. The mica sheet production and cleaning device according to claim 3, characterized in that: The lower end of the first push plate (8) is inserted into the gap between two adjacent second push plates (14); and when the first push plate (8) rotates, the lower curved surface of the first push plate (8) slides against the upper curved surface of the second push plate (14).
5. The mica sheet production and cleaning apparatus according to claim 3, characterized in that: A one-way bearing (9) is fitted on the outer wall of the upper end of the spring rod (10). The one-way bearing (9) is mounted on the mounting plate (3). The spring rod (10) is rotatably connected to the mounting plate (3) through the one-way bearing (9).
6. The mica sheet production and cleaning apparatus according to claim 1, characterized in that: It also includes a cleaning tank (15), on which a drain pipe (16) is fixedly installed and the two are connected, and a control valve is installed on the drain pipe (16).