Fruit juice residue separation device for sea buckthorn beverage processing

Abstract

This utility model relates to the field of sea buckthorn beverage processing, and more particularly to a juice residue separation device for sea buckthorn beverage processing, including a main chamber; it also includes an installation platform and an installation support plate. A feed pipe is connected to the upper side of the outer surface of the main chamber, and a solid discharge pipe is connected to the lower side of the outer surface of the main chamber. A bearing is installed at the lower end of the solid discharge pipe, a connecting ring is installed at the lower end of the bearing, and a gear ring is installed at the lower end of the connecting ring. An installation platform is installed on the right side of the outer surface of the solid discharge pipe, and a first motor is installed at the lower end of the installation platform. A gear is connected to the output end of the first motor, and the first motor is used to drive the gear to rotate. In this utility model, a second motor drives a turntable to rotate eccentrically, which drives a scraper to reciprocate along the inner wall of the solid discharge pipe. The design of the eccentric crank mechanism and the sliding guide rail converts the rotational motion into a controllable linear reciprocating motion, which can efficiently remove the deposits on the pipe wall and prevent the discharge blockage.

Description

Technical Field

[0001] This utility model relates to the field of sea buckthorn beverage processing, and in particular to a fruit juice residue separation device for sea buckthorn beverage processing. Background Technology

[0002] The fruit juice and pulp separation device for sea buckthorn beverage processing is a device that efficiently separates the fruit pulp and juice after sea buckthorn pressing using centrifugation, filtration and other technologies. It is used to improve the purity and yield of the juice, reduce impurities and residues, ensure the taste and quality of the beverage, and facilitate the recycling and reuse of the fruit pulp. It is suitable for food processing production lines, meets hygiene standards and improves production efficiency.

[0003] Existing fruit juice residue separation devices for sea buckthorn beverage processing suffer from problems due to the stickiness of sea buckthorn pulp, which causes it to adhere to the inner wall of the pipe during the feeding process. This leads to increased cleaning frequency and even replacement of parts, resulting in a significant increase in maintenance time and cost.

[0004] Therefore, in view of the existing fruit juice residue separation device for sea buckthorn beverage processing, which causes sea buckthorn pulp to adhere to the pipes during the feeding process, resulting in increased cleaning frequency, maintenance time and cost, there is an urgent need to design a new type of fruit juice residue separation device for sea buckthorn beverage processing. Utility Model Content

[0005] In order to overcome the problem that existing fruit juice residue separation devices for sea buckthorn beverage processing cause sea buckthorn pulp to stick to the pipes during the feeding process, resulting in increased cleaning frequency, maintenance time and cost.

[0006] The technical solution of this utility model is as follows: a fruit juice residue separation device for sea buckthorn beverage processing, including a main chamber; it also includes an installation platform and an installation support plate. A feed pipe is connected to the upper side of the outer surface of the main chamber, and a solid discharge pipe is connected to the lower side of the outer surface of the main chamber. A bearing is installed at the lower end of the solid discharge pipe, a connecting ring is installed at the lower end of the bearing, and a gear ring is installed at the lower end of the connecting ring. An installation platform is installed on the right side of the outer surface of the solid discharge pipe, and a first motor is installed at the lower end of the installation platform. A gear is connected to the output end of the first motor. The first motor drives the gear to rotate, and the gear meshes with the gear ring. The gear can transmit the power of the first motor to the gear ring. A mounting plate is installed at the lower rear side of the main chamber. A second motor is installed at the rear end of the mounting plate. The output end of the second motor is connected to a turntable. The second motor is used to drive the turntable to rotate. A limit seat is installed at the front end of the mounting plate. A sliding rod is slidably connected inside the limit seat. A scraper is installed at the upper end of the sliding rod. A connecting rod is rotatably connected to the lower front end of the sliding rod. The end of the connecting rod away from the limit seat is rotatably connected to the front end of the turntable. When the turntable rotates, it drives one end of the connecting rod to make an eccentric movement. The other end of the connecting rod drives the sliding rod and the scraper to move up and down. A feeding module is set inside the main chamber. A filter module is set on the lower outer surface of the main chamber.

[0007] Preferably, a first motor is installed, which drives a gear to rotate. The gear, through bearings and a connecting ring, provides a rotational connection to the gear ring, causing it to rotate. This rotation of the gear ring moves the mounting plate and its connecting parts. A second motor is then installed, which drives a turntable to rotate. This rotation causes one end of the connecting rod to rotate eccentrically. The other end of the connecting rod, through a limiting seat, restricts the freedom of the sliding rod, thus moving the sliding rod and scraper up and down. This achieves the purpose of cleaning the inner wall of the solid discharge pipe, solving the problem of existing fruit pulp separation devices for sea buckthorn beverage processing, where the sticky nature of sea buckthorn pulp causes it to adhere to the inner wall of the pipe during the feeding process, leading to increased cleaning frequency, even component replacement, and significantly increased maintenance time and costs.

[0008] Preferably, the filter module includes a filter screen, an installation groove is provided on the lower side of the outer surface of the main compartment, the filter screen is installed inside the installation groove, a jacket is installed on the lower side of the outer surface of the main compartment, and a flow guide chamber is installed at the lower end of the jacket.

[0009] Preferably, the feeding module includes a third motor, a connecting platform is installed at the left end of the main compartment, the third motor is installed at the upper end of the connecting platform, a spiral feeding rod is rotatably connected inside the main compartment, and the output end of the third motor is connected to the left end of the spiral feeding rod. When the third motor is running, it drives the spiral feeding rod to rotate.

[0010] Preferably, a transfer chamber is installed at the lower end of the diversion chamber, a push module is provided at the lower end of the transfer chamber, a sliding chamber is provided at the upper end of the push module, a connecting groove is provided at the lower end of the sliding chamber, and an ultrafiltration membrane is installed inside the connecting groove.

[0011] Preferably, the pushing module includes a fourth motor, which is installed at the rear end of the transfer compartment. A lead screw is rotatably connected to the right side inside the transfer compartment. The output end of the fourth motor is connected to the lead screw, and the fourth motor is used to drive the lead screw to rotate. A sliding component is installed on the outer surface of the lead screw.

[0012] Preferably, the sliding component includes a main slider, which is threadedly connected to a lead screw. The upper end of the main slider is connected to the lower end of the slide chamber. When the lead screw rotates, the main slider drives the slide chamber to move along the direction of the lead screw.

[0013] Preferably, a limit rod is installed on the left side of the interior of the transfer chamber, and a secondary slider is slidably connected to the outer surface of the limit rod. The upper end of the secondary slider is connected to the lower end of the transfer chamber. An assembly groove is opened at the lower end of the interior of the transfer chamber, and a liquid discharge pipe is installed inside the assembly groove.

[0014] The beneficial effects of this utility model are:

[0015] 1. The rotation of the screw feeder driven by the motor allows the juice residue to move on the filter screen, facilitating separation and cleaning the filter screen surface, reducing the possibility of clogging and ensuring separation efficiency.

[0016] 2. The second motor drives the turntable to rotate eccentrically. The vertical motion constraint of the sliding rod is formed by the cooperation of the connecting rod and the limiting seat. This drives the scraper to scrape back and forth along the inner wall of the solid discharge pipe. The design of the eccentric crank mechanism and the sliding guide rail converts the rotational motion into a controllable linear reciprocating motion, which can efficiently remove the deposits on the pipe wall, making the slag discharge smoother and avoiding blockage. Attached Figure Description

[0017] Figure 1 The diagram shown is a three-dimensional structural schematic of the fruit juice residue separation device for sea buckthorn beverage processing according to this utility model.

[0018] Figure 2 The diagram shown is a schematic diagram of the connection platform structure of the fruit juice residue separation device for sea buckthorn beverage processing according to this utility model.

[0019] Figure 3 The diagram shown is a schematic representation of the installation platform structure of the fruit juice residue separation device for sea buckthorn beverage processing according to this utility model.

[0020] Figure 4 The diagram shown is a schematic of the installation support plate structure of the fruit juice residue separation device for sea buckthorn beverage processing according to this utility model.

[0021] Figure 5 The diagram shown is a schematic representation of the transfer chamber structure of the fruit juice residue separation device for sea buckthorn beverage processing according to this utility model.

[0022] Figure 6 The diagram shown is a schematic diagram of the main chamber structure of the fruit juice residue separation device for sea buckthorn beverage processing according to this utility model.

[0023] Explanation of reference numerals in the attached diagram: 1. Main chamber; 2. Feed pipe; 3. Solid discharge pipe; 4. Bearing; 5. Connecting ring; 6. Gear ring; 7. Mounting platform; 8. First motor; 9. Gear; 10. Mounting support plate; 11. Second motor; 12. Turntable; 13. Limiting seat; 14. Sliding rod; 15. Scraper; 16. Connecting rod; 17. Mounting groove; 18. Filter screen; 19. Jacket; 20. Guide chamber; 21. Connecting platform; 22. Third motor; 23. Screw feeder; 24. Transfer chamber; 25. Slide chamber; 26. Connecting groove; 27. Ultrafiltration membrane; 28. Fourth motor; 29. ​​Lead screw; 30. Main slider; 31. Limiting rod; 32. Secondary slider; 33. Assembly groove; 34. Liquid discharge pipe. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0025] Please see Figures 1-6 This utility model provides an embodiment of a fruit juice residue separation device for sea buckthorn beverage processing, including a main chamber 1; it also includes an installation platform 7 and an installation support plate 10. A feed pipe 2 is connected to the upper side of the outer surface of the main chamber 1, and a solid discharge pipe 3 is connected to the lower side of the outer surface of the main chamber 1. A bearing 4 is installed at the lower end of the solid discharge pipe 3, a connecting ring 5 is installed at the lower end of the bearing 4, and a toothed ring 6 is installed at the lower end of the connecting ring 5. The installation platform 7 is installed on the right side of the outer surface of the solid discharge pipe 3, and a first motor 8 is installed at the lower end of the installation platform 7. The output of the first motor 8... A gear 9 is connected to the end of the ring gear 6. The first motor 8 drives the gear 9 to rotate. The gear 9 meshes with the gear ring 6, and the gear 9 can transmit the power of the first motor 8 to the gear ring 6. A mounting plate 10 is installed on the rear side of the lower end of the gear ring 6. A second motor 11 is installed at the rear end of the mounting plate 10. The output end of the second motor 11 is connected to a turntable 12, and the second motor 11 drives the turntable 12 to rotate. A limit seat 13 is installed at the front end of the mounting plate 10. A sliding rod 14 is slidably connected inside the limit seat 13. The upper end of the sliding rod 14 is equipped with a... There is a scraper 15, and a connecting rod 16 is rotatably connected to the lower front end of the sliding rod 14. The end of the connecting rod 16 away from the limiting seat 13 is rotatably connected to the front end of the turntable 12. When the turntable 12 rotates, it drives one end of the connecting rod 16 to make an eccentric movement, and the other end of the connecting rod 16 drives the sliding rod 14 and the scraper 15 to move up and down. The main chamber 1 is equipped with a feeding module, and the lower outer surface of the main chamber 1 is equipped with a filter module. A first motor 8 is provided. When the first motor 8 runs, it drives the gear 9 to rotate. When the gear 9 rotates, it passes through the bearing 4. The connecting ring 5 provides a rotatable connection to the toothed ring 6, thereby driving the toothed ring 6 to rotate. When the toothed ring 6 rotates, it drives the mounting support plate 10 and its connecting parts to move together. Then, by setting a second motor 11, the second motor 11 drives the turntable 12 to rotate. When the turntable 12 rotates, it drives one end of the connecting rod 16 to rotate eccentrically. The other end of the connecting rod 16 restricts the freedom of the sliding rod 14 through the limiting seat 13, thereby driving the sliding rod 14 and the scraper 15 to move up and down, so as to achieve the purpose of cleaning the inner wall of the solid discharge pipe 3.

[0026] Please see Figures 1-6In this embodiment, the filtering module includes a filter screen 18. An installation groove 17 is provided on the lower outer surface of the main chamber 1, and the filter screen 18 is installed inside the installation groove 17. A jacket 19 is installed on the lower outer surface of the main chamber 1, and a flow guide chamber 20 is installed at the lower end of the jacket 19. By setting the filter screen 18, the pulp and juice can be separated. The filtered juice is then collected by the jacket 19, and finally, the flow guide chamber 20 directs the juice to the target location, thus achieving solid-liquid separation. The feeding module includes a third motor 22. A connecting platform 21 is installed on the left end of the main chamber 1, and the third motor 22 is installed on the upper end of the connecting platform 21. A spiral feeding rod 23 is rotatably connected inside the main chamber 1, and the output end of the third motor 22 is connected to the left end of the spiral feeding rod 23. Next, when the third motor 22 runs, it drives the screw feeder 23 to rotate. By setting the third motor 22, the screw feeder 23 rotates when it runs. When the screw feeder 23 rotates, it pushes the separated pulp towards the solid discharge pipe 3, thereby achieving the purpose of discharging the pulp. The lower end of the guide chamber 20 is equipped with a transfer chamber 24. The lower end of the transfer chamber 24 is equipped with a push module. The upper end of the push module is equipped with a sliding chamber 25. The lower end of the sliding chamber 25 is equipped with a connecting groove 26. The connecting groove 26 is equipped with an ultrafiltration membrane 27. By setting the ultrafiltration membrane 27, the separated juice can be separated a second time to separate finer pulp residue, thereby further improving the taste of the juice and achieving the purpose of improving the taste of the juice.

[0027] Please see Figure 5In this embodiment, the pushing module includes a fourth motor 28. The fourth motor 28 is installed at the rear end of the transfer chamber 24. A lead screw 29 is rotatably connected to the right side of the transfer chamber 24. The output end of the fourth motor 28 is connected to the lead screw 29. The fourth motor 28 drives the lead screw 29 to rotate. A sliding member is installed on the outer surface of the lead screw 29, including a main slider 30. The main slider 30 is threadedly connected to the lead screw 29. The upper end of the main slider 30 is connected to the lower end of the slide chamber 25. When the lead screw 29 rotates, the main slider 30 drives the slide chamber 25 to move along the direction of the lead screw 29. By setting the fourth motor 28, the fourth motor 28 drives the lead screw 29 to rotate. When the lead screw 29 rotates, the rotation of the main slider 30 is restricted by the transfer chamber 24, thereby driving the main slider 30 to move. When the main slider 30 moves, it carries... The movable slide 25 moves to achieve the purpose of electrically controlling the ejection of the slide 25, which facilitates the cleaning of filtered fruit pulp by the staff. A limit rod 31 is installed on the left side of the interior of the transfer chamber 24. A secondary slider 32 is slidably connected to the outer surface of the limit rod 31. The upper end of the secondary slider 32 is connected to the lower end of the slide 25. An assembly groove 33 is opened at the lower end of the interior of the transfer chamber 24. A liquid discharge pipe 34 is installed inside the assembly groove 33. By setting the secondary slider 32, since the secondary slider 32 is connected to the slide 25, the movement of the slide 25 drives the secondary slider 32 to move. The limit rod 31 restricts the degree of freedom of the secondary slider 32, thereby providing support for the other side of the slide 25. The liquid discharge pipe 34 is set to send the filtered juice to the next process, thereby achieving the purpose of assisting the movement of the slide 25.

[0028] During operation, the mixture of fruit pulp and extracted juice enters the main chamber 1 through the feed pipe 2 and is separated into solid and liquid by the filter screen 18. For the fruit pulp, the third motor 22 is started by the external controller, which rotates the screw feeder 23 to send the fruit pulp to the solid discharge pipe 3 for discharge. For the juice, it flows into the slide chamber 25 through the guide chamber 20 and is filtered twice by the ultrafiltration membrane 27. Then it flows out through the liquid discharge pipe 34. After the ultrafiltration membrane 27 has been used for a long time, the fourth motor 28 can be started by the external controller to move the slide chamber 25 out to replace the filtered fruit pulp and ultrafiltration membrane 27. When the fruit pulp is discharged from the solid discharge pipe 3, some fruit pulp will stick to the inner wall of the solid discharge pipe 3 due to its own stickiness. At this time, the first motor 8 and the second motor 11 are started by the external controller, which makes the scraper 15 run around the circumference and move up and down to clean the fruit pulp.

[0029] Through the above steps, by setting up a first motor 8, when the first motor 8 is running, it drives the gear 9 to rotate. During the rotation of the gear 9, the gear ring 6 is driven to rotate in a circle through the bearing 4 and the connecting ring 5. When the gear ring 6 rotates, it synchronously pulls the mounting support plate 10 and its associated parts to move as a whole. At the same time, a second motor 11 is set up. When the second motor 11 is running, it drives the turntable 12 to perform a rotation action. When the turntable 12 rotates, it pulls one end of the connecting rod 16 to swing eccentrically. The other end of the connecting rod is constrained longitudinally by the limiting seat 13, thereby driving the sliding rod 14 and the fixed scraper 15 to complete the vertical lifting and lowering movement. Finally, it realizes the function of removing the deposits on the inner wall of the solid discharge pipe 3, so as to solve the problem of existing fruit juice residue separation devices for sea buckthorn beverage processing. Because sea buckthorn pulp is sticky, it will adhere to the inner wall of the pipe during the feeding process, which leads to an increase in cleaning frequency and even replacement of parts, significantly increasing maintenance time and cost.

Claims

1. A fruit juice residue separation device for sea buckthorn beverage processing, comprising a main chamber (1); characterized in that: It also includes an installation platform (7) and an installation support plate (10). A feed pipe (2) is connected to the upper side of the outer surface of the main chamber (1). A solid discharge pipe (3) is connected to the lower side of the outer surface of the main chamber (1). A bearing (4) is installed at the lower end of the solid discharge pipe (3). A connecting ring (5) is installed at the lower end of the bearing (4). A gear ring (6) is installed at the lower end of the connecting ring (5). An installation platform (7) is installed on the right side of the outer surface of the solid discharge pipe (3). A first motor (8) is installed at the lower end of the installation platform (7). A gear (9) is connected to the output end of the first motor (8). The first motor (8) is used to drive the gear (9) to rotate. The gear (9) meshes with the gear ring (6). The gear (9) can transmit the power of the first motor (8) to the gear ring (6). An installation support plate (10) is installed on the rear side of the lower end of the gear ring (6). A second motor (11) is installed at the rear end. The output end of the second motor (11) is connected to a turntable (12). The second motor (11) is used to drive the turntable (12) to rotate. A limit seat (13) is installed at the front end of the mounting plate (10). A sliding rod (14) is slidably connected inside the limit seat (13). A scraper (15) is installed at the upper end of the sliding rod (14). A connecting rod (16) is rotatably connected to the lower side of the front end of the sliding rod (14). The end of the connecting rod (16) away from the limit seat (13) is rotatably connected to the front end of the turntable (12). When the turntable (12) rotates, it drives one end of the connecting rod (16) to make an eccentric movement. The other end of the connecting rod (16) drives the sliding rod (14) and the scraper (15) to move up and down. A feeding module is set inside the main chamber (1). A filter module is set on the lower side of the outer surface of the main chamber (1).

2. The fruit juice residue separation device for sea buckthorn beverage processing according to claim 1, characterized in that: The filter module includes a filter screen (18), an installation groove (17) is provided on the lower side of the outer surface of the main chamber (1), the filter screen (18) is installed inside the installation groove (17), a jacket (19) is installed on the lower side of the outer surface of the main chamber (1), and a flow guide chamber (20) is installed at the lower end of the jacket (19).

3. The fruit juice residue separation device for sea buckthorn beverage processing according to claim 1, characterized in that: The feeding module includes a third motor (22), a connecting platform (21) is installed on the left end of the main chamber (1), a third motor (22) is installed on the upper end of the connecting platform (21), and a spiral feeding rod (23) is rotatably connected inside the main chamber (1). The output end of the third motor (22) is connected to the left end of the spiral feeding rod (23). When the third motor (22) runs, it drives the spiral feeding rod (23) to rotate.

4. The fruit juice residue separation device for sea buckthorn beverage processing according to claim 2, characterized in that: The lower end of the diversion chamber (20) is equipped with a transfer chamber (24). The lower end of the transfer chamber (24) is equipped with a push module. The upper end of the push module is equipped with a sliding chamber (25). The lower end of the sliding chamber (25) is equipped with a connecting groove (26). An ultrafiltration membrane (27) is installed inside the connecting groove (26).

5. The fruit juice residue separation device for sea buckthorn beverage processing according to claim 4, characterized in that: The push module includes a fourth motor (28). The fourth motor (28) is installed at the rear end of the transfer compartment (24). A lead screw (29) is rotatably connected to the right side inside the transfer compartment (24). The output end of the fourth motor (28) is connected to the lead screw (29). The fourth motor (28) is used to drive the lead screw (29) to rotate. A sliding part is installed on the outer surface of the lead screw (29).

6. The fruit juice residue separation device for sea buckthorn beverage processing according to claim 5, characterized in that: The sliding component includes a main slider (30), which is threadedly connected to the lead screw (29). The upper end of the main slider (30) is connected to the lower end of the slide box (25). When the lead screw (29) rotates, the main slider (30) drives the slide box (25) to move along the direction of the lead screw (29).

7. The fruit juice residue separation device for sea buckthorn beverage processing according to claim 1, characterized in that: A limit rod (31) is installed on the left side inside the transfer chamber (24). A secondary slider (32) is slidably connected to the outer surface of the limit rod (31). The upper end of the secondary slider (32) is connected to the lower end of the slide chamber (25). An assembly groove (33) is opened at the lower end inside the transfer chamber (24). A liquid discharge pipe (34) is installed inside the assembly groove (33).

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