Movable outdoor new energy filling equipment

Abstract

The utility model discloses a movable outdoor new energy filling equipment, including movable frame, including horizontal bottom frame and vertical gantry, the bottom of bottom frame is equipped with universal wheel, and the top of bottom frame is equipped with the assembly line of being able to bear the container, filling nozzle is set up in gantry, and filling nozzle has vertical lifting freedom degree, and filling nozzle can fill the container on the assembly line, air compressor communicates with filling nozzle through gas path pipeline and provides pressurized air pressure to filling nozzle, battery is for filling nozzle, air compressor, assembly line power supply, electric control box is fixed on gantry, and electric control box and battery electric connection are used for control operation and power distribution. Adopt this utility model to have independent automatic filling capacity, and it is convenient to carry out filling operation under the outdoor scene of moving to required.

Description

Technical Field

[0001] This utility model relates to the field of automated filling equipment, specifically to a mobile outdoor new energy filling equipment. Background Technology

[0002] In most chemical industries, after chemical reactions are completed in reactors, the materials are transported via pipelines to packaging equipment. Most packaging operations are limited by the structure of the filling machines and power supply, so they are primarily carried out indoors. However, there are situations where indoor packaging is not suitable, such as when the incoming materials are delivered in tank trucks or require explosion-proof features. For these situations, packaging equipment suitable for outdoor packaging is needed. Utility Model Content

[0003] The problem to be solved by this utility model is to provide a mobile outdoor new energy filling equipment.

[0004] To solve the above problems, this utility model provides a mobile outdoor new energy filling device. To achieve the above objectives, the technical solution adopted by this utility model to solve its technical problems is as follows:

[0005] A mobile outdoor new energy filling equipment includes: a mobile frame comprising a horizontal base frame and a vertical gantry frame, wherein the bottom of the base frame is equipped with casters and the top of the base frame is equipped with a conveyor line capable of supporting containers; a filling nozzle mounted on the gantry frame, the filling nozzle having vertical lifting freedom and capable of filling containers on the conveyor line; an air compressor connected to the filling nozzle via an air pipeline and providing pressurized air to the filling nozzle; a battery supplying power to the filling nozzle, air compressor, and conveyor line; and an electrical control box fixed on the gantry frame, the electrical control box being electrically connected to the battery for controlling operation and power distribution.

[0006] As a further improvement of this utility model, the battery and air compressor are placed on the ground or fixed to the base frame.

[0007] As a further improvement of this utility model, the battery and air compressor are located on both sides of the gantry frame and also on both sides of the production line, while the electrical control box and battery are located on the same side of the gantry frame.

[0008] As a further improvement of this utility model, the production line is a roller line composed of several parallel rollers, and there are several roller lines, with a filling nozzle corresponding to the top of each roller line.

[0009] As a further improvement of this utility model, the filling nozzle is assembled with the gantry via a vertical linear module, the linear module drives the filling nozzle to move vertically up and down, and the battery supplies power to the linear module.

[0010] As a further improvement of this utility model, the battery is a lithium battery, and the battery is powered by an inverter system.

[0011] As a further improvement of this utility model, the electrical control box includes an interactive screen, a power indicator light, a power switch, a manual button, and an emergency stop button.

[0012] As a further improvement of this utility model, the gantry frame is fixed with a rigid main air pipe, the main air pipe is connected to each filling nozzle through a flexible air distribution pipe, and one end of the main air pipe is connected to the air compressor through a hose.

[0013] As a further improvement of this utility model, a control valve is provided at the junction of the gas distribution pipe and the main gas pipe.

[0014] As a further improvement of this utility model, the main air pipe is L-shaped and the branch air pipe is C-shaped.

[0015] The beneficial technical effects of using the mobile outdoor new energy filling equipment of this application are:

[0016] First, the omnidirectional wheels at the bottom of the frame enable flexible movement, freeing the traditional filling equipment from its dependence on fixed factory buildings. This allows it to better adapt to the location requirements of different operating scenarios, such as outdoor tank trucks delivering materials, and significantly improves the flexibility of equipment use.

[0017] Secondly, the assembly line at the top of the base frame can automatically carry containers, and with the filling nozzle having vertical lifting freedom, it reduces the workload of manual container handling and allows the filling nozzle to adapt to containers of different heights. Combined with the pressurized air provided by the air compressor, it effectively ensures the stability and efficiency of the filling operation, optimizing the outdoor filling process and facilitating outdoor operations.

[0018] Finally, by using independent batteries instead of electrical wires in the factory to provide independent power support for the filling nozzles, air compressors, and production lines, the problem of lacking a fixed power supply outdoors is solved. In addition, the electrical control box fixed to the gantry can centrally complete operation control and power distribution, avoiding the cumbersome decentralized control and further improving the ease of operation and power supply reliability of the equipment when working outdoors. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1This is a front view of one embodiment of the present invention;

[0021] Figure 2 This is a top view of one embodiment of the present invention;

[0022] Figure 3 This is a schematic diagram illustrating one embodiment of the present invention.

[0023] 1-Operator; 2-Battery; 3-Electrical control box; 301-Interactive screen; 302-Power indicator light; 303-Power switch; 304-Manual button; 305-Emergency stop button; 4-Air compressor; 5-Container; 6-Roller conveyor; 7-Base frame; 8-Wheel casters; 9-Gantry frame; 10-Linear module; 11-Filling nozzle; 1101-Filling hole; 1102-Output pipe; 12-Main air pipe; 13-Control valve; 14-Distribution air pipe. Detailed Implementation

[0024] The present invention will be further described in detail below with reference to specific embodiments:

[0025] In order to achieve the purpose of this utility model, such as Figures 1 to 3 As shown, a mobile outdoor new energy filling equipment includes: a mobile frame comprising a horizontal base frame 7 and a vertical gantry frame 9; casters 8 at the bottom of the base frame 7 and a conveyor line capable of supporting containers at the top of the base frame 7; a filling nozzle 11, mounted on the gantry frame 9, having vertical lifting freedom, capable of filling containers on the conveyor line; an air compressor 4, connected to the filling nozzle 11 via an air pipeline, providing pressurized air to the filling nozzle 11; a battery 2, supplying power to the filling nozzle 11, the air compressor 4, and the conveyor line; and an electrical control box 3, fixed to the gantry frame 9, electrically connected to the battery 2, used for control operation and power distribution.

[0026] The entire device can be moved freely according to working conditions, and the entire device features an explosion-proof design. For easier understanding, Figure 3 Additionally, operator 1 was indicated.

[0027] The beneficial effects of adopting the above technical solution are: by setting up a mobile frame with casters 8, a liftable filling nozzle 11, an air compressor 4 and a battery 2, the integrated functions of the whole machine being mobile, self-powered and stable filling are realized, providing an automated equipment that can be used for filling operations outdoors.

[0028] In some other embodiments of this utility model, the battery 2 and the air compressor 4 are placed on the ground or fixed to the base frame 7.

[0029] The beneficial effects of adopting the above technical solution are: the battery 2 and air compressor 4 can be placed on the ground or fixed to the base frame 7, which enhances the stability and layout flexibility of the overall equipment structure and facilitates rapid deployment and fixation in different working environments. The battery 2 and air compressor 4 can be moved together with the base frame 7 or transferred to their respective destinations.

[0030] In some other embodiments of this utility model, the battery 2 and the air compressor 4 are located on both sides of the gantry 9, and also on both sides of the production line, while the electrical control box 3 and the battery 2 are located on the same side of the gantry 9.

[0031] The beneficial effects of adopting the above technical solution are: placing the battery 2 and the air compressor 4 on the two sides of the gantry frame 9, and placing the electrical control box 3 and the battery 2 on the same side, not only optimizes the weight distribution of the whole machine, but also makes it easier for the operator 1 to centrally manage the power and control the equipment.

[0032] In some other embodiments of this utility model, the production line is a roller line 6 composed of several parallel rollers, and there are several roller lines 6. Each roller line 6 has a corresponding filling nozzle 11 above it.

[0033] In a preferred solution, such as Figure 2 As shown, there are two roller lines 6.

[0034] The beneficial effects of adopting the above technical solution are: by using multiple roller lines 6 to form a production line, and setting a filling nozzle 11 above each roller line 6, multiple containers 5 can be filled in parallel, which greatly improves the efficiency of operation and is suitable for batch filling scenarios.

[0035] In some other embodiments of this utility model, the filling nozzle 11 is assembled with the gantry 9 via a vertical linear module 10, the linear module 10 drives the filling nozzle 11 to move vertically up and down, and the battery 2 supplies power to the linear module 10.

[0036] When descending, the filling nozzle 11 extends into the container, allowing for filling of the container 5. When ascending, the filling nozzle 11 detaches from the container, facilitating the turnover of the container 5 without interfering with the filling nozzle 11.

[0037] The beneficial effects of adopting the above technical solution are: the filling nozzle 11 achieves precise vertical lifting through the linear module 10, which can adapt to containers 5 of different heights and improve the automation and positioning accuracy of the filling process.

[0038] In some other embodiments of this utility model, the battery 2 is a box-shaped lithium battery, and the battery 2 is powered by an inverter system.

[0039] The beneficial effects of adopting the above technical solution are: Battery 2 uses a lithium battery and is powered by an inverter system, which has high energy density and stable output characteristics, ensuring the power needs of the equipment for long-term continuous outdoor operation.

[0040] In some other embodiments of this utility model, the electrical control box 3 includes an interactive screen 301, a power indicator light 302, a power switch 303, a manual button 304, and an emergency stop button 305.

[0041] Power switch 303 controls the overall power supply of the system. Power indicator light 302 displays the power supply status in real time. Emergency stop button 305 is used to quickly cut off the power supply in emergencies to ensure safety. Manual button 304 provides a jog operation mode for easy equipment debugging and handling of special working conditions. Interactive screen 301 serves as the core human-machine interface for parameter setting, operating status monitoring, and fault information display.

[0042] The beneficial effects of adopting the above technical solution are: providing clear and intuitive human-computer interaction and multiple operational safeguards, enhancing the safety and convenience of equipment operation.

[0043] In some other embodiments of this utility model, the gantry 9 is fixed with a rigid main air pipe 12, which is connected to each filling nozzle 11 via a flexible branch pipe 14. One end of the main air pipe 12 is connected to the air compressor 4 via a flexible hose. Because the shape of the hose varies, the shape of the hose is not shown in the attached drawings.

[0044] A filling hole 1101 is horizontally opened on one side of the filling nozzle 11, and one end of the gas distribution pipe 14 is connected to the filling hole 1101. The output pipe 1102, extending vertically from the bottom of the filling nozzle 11, can extend into the container 5. It should be noted that... Figures 1 to 3 All diagrams are static structural schematics. For the sake of clearly showing the main mechanical structure, the air distribution pipe 14 shown in the diagrams only illustrates its connection path and is not drawn according to its bending state as it moves with the actuator during actual operation. In the actual product, the two ends of the air distribution pipe 14 are reliably connected to the main air pipe 12 and the filling hole 1101, respectively, and its length margin is sufficient to ensure that the relevant mechanisms do not interfere with or detach during the entire movement.

[0045] The beneficial effects of adopting the above technical solution are: through the connection structure of the rigid main air pipe 12 and the flexible air distribution pipe 14, a stable air path is achieved from the air compressor 4 to multiple filling nozzles 11, ensuring reliable air pressure transmission and a neat layout.

[0046] In some other embodiments of this utility model, a control valve 13 is provided at the junction of the gas distribution pipe 14 and the main gas pipe 12.

[0047] The beneficial effects of adopting the above technical solution are: a control valve 13 is set at the junction of the gas distribution pipe 14 and the main gas pipe 12, which can independently control the opening and closing of each gas path, facilitate branch maintenance and adjustment, and improve the system controllability and maintenance convenience.

[0048] In some other embodiments of this utility model, the main airway 12 is L-shaped and the branch airway 14 is C-shaped, as seen from their respective extension trajectories.

[0049] The beneficial effects of adopting the above technical solution are: the L-shaped main air pipe 12 and the C-shaped branch air pipe 14 design help optimize the air path layout, reduce space occupation, and improve the compactness and aesthetics of the overall structure. The C-shaped branch air pipe 14 avoids entanglement.

[0050] The above embodiments are only for illustrating the technical concept and features of this utility model. Their purpose is to enable those skilled in the art to understand the content of this utility model and implement it. They should not be used to limit the protection scope of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be covered within the protection scope of this utility model.

Claims

1. A mobile outdoor new energy filling equipment, characterized in that, include: A mobile frame includes a horizontal base frame and a vertical gantry frame. The bottom of the base frame is equipped with casters, and the top of the base frame is equipped with an assembly line capable of carrying containers. A filling nozzle, mounted on a gantry frame, has a vertical lifting freedom and is capable of filling containers on the assembly line; The air compressor is connected to the filling nozzle through an air pipeline and provides pressurized air to the filling nozzle. Batteries power the filling nozzles, air compressors, and production lines; An electrical control box, fixed on a gantry frame, is electrically connected to a battery and is used for control operation and power distribution.

2. The mobile outdoor new energy filling equipment according to claim 1, characterized in that: The battery and air compressor are placed on the ground or fixed to the base frame.

3. The mobile outdoor new energy filling equipment according to claim 1, characterized in that: The battery and air compressor are located on both sides of the gantry frame, and also on both sides of the production line. The electrical control box and battery are located on the same side of the gantry frame.

4. The mobile outdoor new energy filling equipment according to claim 1, characterized in that: The production line is a roller line composed of several parallel rollers, and there are several roller lines. Each roller line has a corresponding filling nozzle above it.

5. The mobile outdoor new energy filling equipment according to claim 1, characterized in that: The filling nozzle is assembled with the gantry via a vertical linear module. The linear module drives the filling nozzle to move vertically up and down, and the battery powers the linear module.

6. The mobile outdoor new energy filling equipment according to claim 1, characterized in that: The battery is a lithium battery, and the battery is powered by an inverter system.

7. The mobile outdoor new energy filling equipment according to claim 1, characterized in that: The electrical control box includes an interactive screen, power indicator lights, a power switch, a manual button, and an emergency stop button.

8. The mobile outdoor new energy filling equipment according to claim 1, characterized in that: The gantry is fixed with a rigid main air pipe, which is connected to each filling nozzle through a flexible branch pipe. One end of the main air pipe is connected to the air compressor through a hose.

9. The mobile outdoor new energy filling equipment according to claim 8, characterized in that: A control valve is installed at the junction of the gas distribution pipe and the main gas pipe.

10. The mobile outdoor new energy filling equipment according to claim 8, characterized in that: The main air tube is L-shaped, and the branch air tube is C-shaped.

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