Industrial ct imaging apparatus

By combining the fixing mechanism and the imaging mechanism, the problem of imaging failure of irregularly shaped samples in industrial CT imaging devices is solved, and the accuracy and integrity of multi-faceted imaging of irregularly shaped metal samples are achieved.

CN224354349UActive Publication Date: 2026-06-12KUNSHAN YIFANGDA PRECISION INSTR
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Patent Information

Application Number
CN202520715656.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2026-06-12
Estimated Expiration
2035-04-16

AI Technical Summary

Technical Problem

When inspecting irregularly shaped samples, existing industrial CT imaging devices cannot stably support the sample placement stage, leading to imaging failure.

Method used

A fixed mechanism is used, including a front plate, lifting block, T-shaped plate, robotic arm and electromagnetic chuck. After the electromagnetic chuck is attached to the irregular metal, the sample is lifted by power. Combined with an X-ray generator and flat panel imager, it is ensured that multiple sides of the irregular metal are irradiated by X-rays.

Benefits of technology

It achieves accurate and complete multi-faceted imaging of irregularly shaped metal samples, ensuring accurate transmission and display of X-ray scanning results.

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Abstract

The utility model discloses an industrial CT imaging device, including fixed establishment and imaging mechanism, the fixed establishment includes the front board, and the lifting piece of front board sliding connection, and the T -shaped dish of lifting piece swing joint, and the mechanical arm of T -shaped dish connection, and the electromagnetic chuck of mechanical arm movable end connection, imaging mechanism, the imaging mechanism includes the gradient board of being located in front board one side. In the utility model, the mechanical arm is close to special-shaped metal with electromagnetic chuck, makes electromagnetic chuck and the plane on special-shaped metal fit, and then computer makes electromagnetic chuck energization, under electromagnet principle, special-shaped metal is hoisted, then X -ray generating device sends X -ray, and X -ray scanning result is imaged through flat panel imager, and is transmitted to the computer, here, the movable end of mechanical arm can lift flexibly, make the multiple faces of special-shaped metal can be irradiated to X -ray, ensure the imaging accuracy.
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Description

Technical Field

[0001] This utility model relates to the field of imaging device technology, specifically to an industrial CT imaging device. Background Technology

[0002] CT, or computed tomography, uses precisely collimated X-ray beams, gamma rays, ultrasound, etc., along with highly sensitive detectors, to scan the object being measured section by section. It features fast scanning time and clear images.

[0003] Application number CN202320617004.9 discloses an industrial CT imaging device, including a worktable, an X-ray emitting unit, a sample placement unit, and a detector unit. The sample placement unit is located in the middle of the worktable, with the X-ray emitting unit mounted at one end and the detector unit mounted at the other end. The detector unit includes a frame, a rotating assembly, and a detector body. The rotating assembly is mounted on one side of the frame, and the detector body is mounted on the side of the rotating assembly away from the frame. This industrial CT imaging device is highly versatile and can image and detect flat or elongated samples. However, in practical use, this application has certain limitations. When the sample to be detected is irregularly shaped, the sample placement unit cannot stably support the sample, leading to imaging failure. Utility Model Content

[0004] This utility model aims to solve one of the technical problems existing in the prior art or related technologies.

[0005] Therefore, the technical solution adopted by this utility model is as follows:

[0006] An industrial CT imaging device includes a fixing mechanism and an imaging mechanism. The fixing mechanism includes a front plate, a lifting block slidably connected to the front plate, a T-shaped disk movably connected to the lifting block, a robotic arm connected to the T-shaped disk, and an electromagnetic chuck connected to the movable end of the robotic arm. The imaging mechanism includes a gradient plate disposed on one side of the front plate, a flat panel imager and an X-ray generator embedded in the gradient plate, and a computer connected to the gradient plate. The robotic arm, electromagnetic chuck, flat panel imager, and X-ray generator are all electrically connected to the computer.

[0007] By adopting the above technical solution, the robotic arm brings the electromagnetic chuck close to the irregular metal, so that the electromagnetic chuck fits against the flat surface of the irregular metal. Then, the computer energizes the electromagnetic chuck, and under the principle of electromagnetism, the irregular metal is lifted. Then, the X-ray generator emits X-rays, and the X-ray scan results are imaged by the flat panel imager and transmitted to the computer. Here, the movable end of the robotic arm can be flexibly raised so that multiple surfaces of the irregular metal can be irradiated by X-rays, ensuring the accuracy of the imaging.

[0008] In a preferred embodiment, the present invention can be further configured as follows: an adjustment mechanism on the other side of the front plate, the adjustment mechanism including a motor connected to the T-shaped disk, a bracket connected to the motor body, and a multi-section electric push rod connected to the bottom of the bracket, wherein the bottom of the T-shaped disk is in contact with the top of the bracket.

[0009] In a preferred embodiment, the present invention can be further configured such that a rear plate is slidably sleeved on the outer side of the motor, and the rear plate is made in the same manner as the front plate.

[0010] In a preferred embodiment, the present invention can be further configured such that a base plate is connected between the front plate and the rear plate, and the bottom of the gradient plate and the bottom of the multi-section electric push rod cylinder are fixedly connected to the top of the base plate.

[0011] In a preferred embodiment, the present invention can be further configured such that: multiple reinforcing ribs are connected between the front plate and the bottom plate, and between the rear plate and the bottom plate, and the reinforcing ribs are set in a triangular shape.

[0012] In a preferred embodiment, the present invention can be further configured such that a stabilizing sleeve is fitted onto the bottom end of the multi-section electric push rod cylinder, and the stabilizing sleeve is fixedly connected to the top of the base plate.

[0013] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows:

[0014] 1. In this utility model, a robotic arm carrying an electromagnetic chuck approaches an irregularly shaped metal, causing the electromagnetic chuck to adhere to the flat surface of the irregularly shaped metal. Then, the computer energizes the electromagnetic chuck, and under the principle of electromagnetism, the irregularly shaped metal is lifted. Then, an X-ray generator emits X-rays, and the X-ray scanning results are imaged by a flat panel imager and transmitted to the computer. Here, the movable end of the robotic arm can be flexibly raised so that multiple surfaces of the irregularly shaped metal can be irradiated by X-rays, ensuring imaging accuracy.

[0015] 2. In this utility model, when the length of the irregular metal is long, the movable end of the multi-section electric push rod extends, and then the bracket lifts the motor, T-shaped disk, robotic arm and electromagnetic chuck to rise, so that the irregular object on the electromagnetic chuck is lifted to a suitable height, ensuring that the irregular object can rotate smoothly, so that both ends of the irregular object can be irradiated by X-rays, and ensuring the integrity of the imaging. Attached Figure Description

[0016] Figure 1 This is a perspective view of the overall structure of this utility model;

[0017] Figure 2 This is an assembly diagram of the fixing mechanism of this utility model;

[0018] Figure 3 This is a schematic diagram showing the disassembled fixing mechanism of this utility model;

[0019] Figure 4 This is a schematic diagram of the imaging mechanism of this utility model;

[0020] Figure 5 This is a schematic diagram of the distance adjustment mechanism of this utility model.

[0021] Figure label:

[0022] 100. Fixing mechanism; 110. Front panel; 120. Lifting block; 130. T-shaped plate; 140. Robotic arm; 150. Electromagnetic chuck;

[0023] 200. Imaging mechanism; 210. Gradient plate; 220. Flat panel imager; 230. X-ray generator; 240. Computer;

[0024] 300. Adjustment mechanism; 310. Motor; 320. Bracket; 330. Multi-section electric actuator;

[0025] 400, back panel;

[0026] 500, base plate. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0028] It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this invention.

[0029] The following describes some embodiments of the industrial CT imaging device provided by this utility model with reference to the accompanying drawings.

[0030] Example 1:

[0031] Combination Figure 1-5 As shown, the industrial CT imaging device provided by this utility model includes a fixing mechanism 100 and an imaging mechanism 200. The fixing mechanism 100 includes a front plate 110, a lifting block 120 slidably connected to the front plate 110, a T-shaped disk 130 movably connected to the lifting block 120, a robotic arm 140 connected to the T-shaped disk 130, and an electromagnetic chuck 150 connected to the movable end of the robotic arm 140.

[0032] The imaging mechanism 200 includes a gradient plate 210 disposed on one side of the front plate 110, a flat panel imager 220 and an X-ray generating device 230 embedded in the gradient plate 210, and a computer 240 connected to the gradient plate 210. The robotic arm 140, the electromagnetic chuck 150, the flat panel imager 220, and the X-ray generating device 230 are all electrically connected to the computer 240.

[0033] Furthermore, a stabilizing sleeve is fitted onto the bottom end of the cylinder body of the multi-section electric push rod 330. The stabilizing sleeve is fixedly connected to the top of the base plate 500. The stabilizing sleeve can reinforce the multi-section electric push rod 330 and improve the installation firmness of the multi-section electric push rod 330.

[0034] Example 2:

[0035] Combination Figure 1 and Figure 5 As shown, based on Embodiment 1, the other side of the front plate 110 has an adjustment mechanism 300. The adjustment mechanism 300 includes a motor 310 connected to the T-shaped disk 130, a bracket 320 connected to the body of the motor 310, and a multi-section electric push rod 330 connected to the bottom of the bracket 320. The bottom of the T-shaped disk 130 is in contact with the top of the bracket 320. When the length of the irregular metal is long, the movable end of the multi-section electric push rod 330 extends, and then the bracket 320 lifts the motor 310, the T-shaped disk 130, the robotic arm 140, and the electromagnetic chuck 150 to rise, so that the irregular object on the electromagnetic chuck 150 is lifted to a suitable height, ensuring that the irregular object can rotate smoothly and that both ends of the irregular object can be irradiated by X-rays.

[0036] Furthermore, a rear plate 400 is slidably sleeved on the outside of the motor 310. The rear plate 400 is made in the same manner as the front plate 110. The rear plate 400 can limit the motor 310 and improve the stability of the motor 310 during operation and movement.

[0037] Example 3:

[0038] Combination Figure 1 and Figure 5 As shown, in the above embodiment, a base plate 500 is connected between the front plate 110 and the rear plate 400. The bottom of the gradient plate 210 and the bottom of the cylinder of the multi-section electric push rod 330 are fixed to the top of the base plate 500. The base plate 500 can reinforce the front plate 110, the rear plate 400, the gradient plate 210 and the multi-section electric push rod 330, thereby improving the overall structural stability of the device.

[0039] Furthermore, multiple reinforcing ribs are connected between the front plate 110 and the bottom plate 500, and between the rear plate 400 and the bottom plate 500. The reinforcing ribs are triangular in shape, and the installation of the reinforcing ribs can improve the installation firmness of the front plate 110 and the rear plate 400.

[0040] The working principle and usage process of this utility model are as follows: When this device is put into actual use, the robotic arm 140, carrying the electromagnetic chuck 150, approaches the irregularly shaped metal, so that the electromagnetic chuck 150 is in contact with the flat surface of the irregularly shaped metal. Then, the computer 240 energizes the electromagnetic chuck 150, and under the principle of electromagnetism, the irregularly shaped metal is lifted. Then, the X-ray generator 230 emits X-rays, and the X-ray scanning results are imaged by the flat panel imager 220 and transmitted to the computer 240. Here, the movable end of the robotic arm 140 can be flexibly raised so that multiple surfaces of the irregularly shaped metal can be irradiated by X-rays, ensuring the accuracy of the imaging.

[0041] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. An industrial CT imaging device, characterized in that, include: The fixing mechanism (100) includes a front plate (110), a lifting block (120) slidably connected to the front plate (110), a T-shaped disk (130) movably connected to the lifting block (120), a robotic arm (140) connected to the T-shaped disk (130), and an electromagnetic chuck (150) connected to the movable end of the robotic arm (140). The imaging mechanism (200) includes a gradient plate (210) disposed on one side of the front plate (110), a flat panel imager (220) and an X-ray generator (230) embedded in the gradient plate (210), and a computer (240) connected to the gradient plate (210). The robotic arm (140), electromagnetic chuck (150), flat panel imager (220), and X-ray generator (230) are all electrically connected to the computer (240).

2. The industrial CT imaging device according to claim 1, characterized in that, The adjustment mechanism (300) on the other side of the front plate (110) includes a motor (310) connected to the T-shaped disk (130), a bracket (320) connected to the body of the motor (310), and a multi-section electric push rod (330) connected to the bottom of the bracket (320). The bottom of the T-shaped disk (130) is in contact with the top of the bracket (320).

3. The industrial CT imaging device according to claim 2, characterized in that, A rear plate (400) is slidably sleeved on the outside of the motor (310), and the rear plate (400) is made in the same manner as the front plate (110).

4. The industrial CT imaging device according to claim 3, characterized in that, A base plate (500) is connected between the front plate (110) and the rear plate (400). The bottom of the gradient plate (210) and the bottom of the cylinder of the multi-section electric push rod (330) are fixed to the top of the base plate (500).

5. The industrial CT imaging device according to claim 4, characterized in that, Multiple reinforcing ribs are connected between the front plate (110) and the bottom plate (500), and between the rear plate (400) and the bottom plate (500), and the reinforcing ribs are set in a triangular shape.

6. The industrial CT imaging device according to claim 4, characterized in that, The bottom of the multi-section electric push rod (330) cylinder body is fitted with a stabilizing sleeve, which is fixedly connected to the top of the base plate (500).

Citation Information

Patent Citations

  • Industrial CT imaging device

    CN219625399U