Water cleaning type blade flue gas dust remover

By designing a water-cleaning blade flue gas dust collector, the blade structure and spray system are used to purify the flue gas, solving the problem of heavy metal dust clogging in electrostatic precipitators, and improving the flue gas purification efficiency as well as the safety and convenience of the device.

CN224371088UActive Publication Date: 2026-06-19HUADING COPPER DEV
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUADING COPPER DEV
Filing Date
2025-07-02
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

In existing acid production processes, electrostatic precipitators are clogged by heavy metal dust, affecting production, leading to production stoppages and reduced economic benefits. Existing purification devices cannot effectively separate fine particles and ionic heavy metal droplets, causing equipment blockage.

Method used

Design a water-cleaning blade flue gas dust collector, comprising a dust collection tower body and a water cleaning mechanism. It uses the blade structure and spray system to purify the flue gas. By spraying and cleaning the blades, combined with cooling and purification treatment, the adhesion of heavy metal crystals on the equipment is reduced.

Benefits of technology

It effectively reduces the possibility of device damage, improves the safety and convenience of the device, enhances flue gas purification efficiency, and optimizes the user experience.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the fields of non-ferrous metal smelting and chemical technology, and discloses a water-cleaning blade flue gas dust collector, comprising: a dust collection tower body, which is tank-shaped; a dust collection structure, which includes a first dust collection section and a second dust collection section. The first dust collection section includes blade flue gas dust collectors fixedly installed on the inner wall of the dust collection tower body. The outer wall of the dust collection tower is fixedly installed inside the blade flue gas dust collectors. An inner fixing ring is fixedly installed on the inner wall of the outer wall of the dust collection tower. Seven sets of horizontal support rods and five sets of vertical support rods are arranged inside the outer wall of the dust collection tower. Four sets of dust collector blades are arranged between the seven sets of horizontal support rods and the five sets of vertical support rods. The device can throw mineral dust and heavy metal polymers in the flue gas onto the blades and circumference, and clean the blades by spraying, thereby treating the mineral dust and aggregates in the flue gas, reducing the possibility of device damage, and improving the safety of device use.
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Description

Technical Field

[0001] This utility model belongs to the field of non-ferrous metal smelting technology, specifically, it relates to a water-cleaning blade flue gas dust collector. Background Technology

[0002] Due to the complex composition of impurities in the mixed ores, the flue gas produced from smelting contains a significantly higher level of heavy metals such as arsenic. This flue gas containing heavy metals poses a serious challenge to subsequent acid production processes.

[0003] In the existing acid production process, smelting flue gas needs to undergo pre-treatment. However, some dust still enters the electrostatic precipitator (ESP) after treatment. The ESP is a crucial piece of equipment for further purifying the flue gas and removing fine particles and acid mist, but the large amount of dust containing heavy metals entering it gradually causes blockages. Once the ESP is blocked, it must be shut down for cleaning. This not only disrupts the normal production schedule, causing a complete production stoppage, but also prevents the annual production target from being met, severely impacting the company's production and economic efficiency.

[0004] From a technological perspective, adjusting the impurity content of the ore and reducing the use of ores with high impurity content is an ideal solution. However, in practice, changing the ore source faces numerous difficulties. Therefore, changing the ore source through technological means is difficult to achieve quickly under the current circumstances. Enterprises can only turn their attention to equipment improvement, hoping to take effective measures in the purification unit at the front end of the acid production plant to block heavy metals from entering the electrostatic precipitator, thereby ensuring the normal operation of production.

[0005] A thorough analysis of the acid production flue gas purification process reveals that while most of the mineral dust is effectively removed after entering the acid production purification stage, a small portion of the dust and heavy metals such as arsenic trioxide remain, binding with water droplets to form fine particles. More importantly, these heavy metals, including arsenic, are also tightly bound to the water droplets in an ionic state. Because these fine particles and ionic heavy metal droplets are extremely light, existing purification devices, which primarily rely on gravity for gas-liquid separation, are clearly insufficient. Therefore, these fine droplets remain in the acid production gas and enter the electrostatic precipitator along with the flue gas.

[0006] When flue gas enters the electrostatic precipitator, environmental conditions change. The flue gas velocity decreases to 0.8 m / s, and the temperature ranges from 35 to 38°C. Under these relatively low temperature and velocity conditions, heavy metals contained in the small droplets begin to crystallize and precipitate. Under the influence of the electric field, these heavy metal crystalline dust particles move towards the anode and adhere to its surface. Because the adhesion force of these small particles is greater than their own weight and inertia, once they reach the anode surface, they will remain adhered to the anode tube for a long period. Simultaneously, some heavy metal crystalline dust particles also adhere directly to the cathode wire. Over time, these heavy metal crystalline dust particles adhered to the cathode wire and anode tube accumulate, eventually causing the electrostatic precipitator to become clogged and unable to operate normally.

[0007] In contrast, at the flue gas outlet of the purification intercooler tower, the flue gas temperature is 39–42°C, and the flow velocity reaches 2.065 m / s. Under these conditions, the fine mineral dust and small droplets in the flue gas have not yet reached the conditions for crystallization and precipitation, and therefore can operate normally with the flue gas without immediately causing blockage to the equipment. This demonstrates that flue gas temperature and flow velocity are important factors affecting the crystallization and adhesion of heavy metal droplets to the electrostatic precipitator.

[0008] Based on the above in-depth analysis of the existing acid production process and equipment operation, in order to effectively solve the problem of production being affected by the blockage of electrostatic precipitators due to heavy metal dust, it is necessary to design a new type of water-cleaning blade flue gas dust collector.

[0009] In view of this, this utility model is proposed. Utility Model Content

[0010] To solve the technical problem of electrostatic precipitators clogging due to heavy metal dust, the basic concept of the technical solution adopted by this utility model is as follows:

[0011] A water-cleaning blade flue gas dust collector includes:

[0012] The dust removal tower body is tank-shaped.

[0013] The dust removal structure includes a first dust removal section and a second dust removal section. The first dust removal section includes a blade flue gas dust collector fixedly installed on the inner wall of the dust removal tower body. The outer wall of the dust removal tower is fixedly installed inside the blade flue gas dust collector. An inner fixing ring is fixedly installed on the inner wall of the outer wall of the dust removal tower. Seven sets of horizontal support rods and five sets of vertical support rods are arranged inside the outer wall of the dust removal tower. Four sets of dust collector blades are arranged between the seven sets of horizontal support rods and the five sets of vertical support rods. The second dust removal section includes a water cleaning mechanism arranged inside the dust removal tower body. A second inner fixing ring is fixedly installed inside the water cleaning mechanism. A water distribution main pipe is fixedly installed inside the second inner fixing ring. Fourteen sets of holes are opened on the outer wall of the water distribution main pipe. Branch water pipes are fixedly installed in the holes. A total of fifty-four sets of spray nozzles are arranged at the bottom of the water distribution main pipe and the branch water pipes.

[0014] An opening is provided on one side of the outer wall of the dust removal tower body. A flue gas dust removal tower is fixedly installed in the opening. A flue gas inlet is provided at one end of the flue gas dust removal tower. A water supply pipe is provided on the outer wall of the flue gas dust removal tower. Ten sets of cooling water spray nozzles are provided between the water supply pipe and the flue gas dust removal tower. A cooling water regulating valve is fixedly installed at one end of the water supply pipe. A cooling water inlet is provided at the input end of the cooling water regulating valve. A temperature and flow controller is fixedly installed inside the flue gas dust removal tower.

[0015] A dust collector top cover is fixedly installed on the top of the dust collector tower body. A flue gas outlet pipe is fixedly installed on the top of the dust collector top cover. An opening is opened on the top of the dust collector top cover, and a set of maintenance manholes is installed in the opening. Two sets of safety railings are fixedly installed on the outer wall of the dust collector tower body, and a ladder is fixedly installed between the two sets of safety railings. Three sets of openings are opened on the outer wall of the dust collector tower body, and a set of maintenance manholes is fixedly installed in each opening. One set of maintenance manholes is located above the safety railings, and the other two sets of maintenance manholes are located between the two sets of safety railings. Polypropylene filter material is placed between the dust collector top cover and the dust collector tower body.

[0016] The bottom of the dust removal tower body is fixedly equipped with six sets of tower support rods, and the bottom of the dust removal tower body is fixedly equipped with a slag and water storage hopper. The bottom of the slag and water storage hopper is fixedly equipped with a slag discharge water pipe. One end of the slag discharge water pipe is fixedly equipped with a regulating valve, and the output end of the regulating valve is fixedly equipped with a slag discharge water outlet.

[0017] In a preferred embodiment of the present invention, the first dust removal unit further includes a set of inner support rings and a set of outer support rings disposed inside the dust collector blades, with twenty-four sets of blades disposed between the inner and outer support rings, and gas flow channels formed inside the blades.

[0018] In a preferred embodiment of the present invention, the second dust removal unit further includes a reducing pipe fixedly installed on the top of the main water distribution pipe. Two sets of first connecting flanges and three sets of second connecting flanges are provided on the outer wall of the reducing pipe. A rubber compensator is provided between the two sets of second connecting flanges. A spray liquid inlet is fixedly installed at one end of the second connecting flange.

[0019] In a preferred embodiment of this utility model, the included angle of the spray nozzles in the middle part of the blade flue gas dust collector is 45 degrees, and the included angle of the spray nozzles around the inner wall of the water distribution main pipe near the dust collector tower body is vertical.

[0020] Compared with the prior art, the present invention has the following advantages:

[0021] 1. The device aims to throw mineral dust and heavy metal polymers in the flue gas onto the blades and circumference, and then clean the blades by spraying, thereby treating the mineral dust and aggregates in the flue gas, reducing the possibility of damage to the device, and improving the safety of the device's use.

[0022] 2. To achieve the purpose of conveying and cooling flue gas, making it easier for maintenance personnel to inspect the equipment and discharge waste liquid, thereby improving the convenience of using the equipment.

[0023] 3. To achieve the purpose of fully spraying the flue gas, allowing it to react completely, improving the purification efficiency of the flue gas, and optimizing the user experience of the device.

[0024] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0025] In the attached diagram:

[0026] Figure 1 This is a schematic diagram of the structure of this utility model;

[0027] Figure 2 This is a detailed plan view of the blade assembly of this utility model;

[0028] Figure 3 This is a three-dimensional schematic diagram of the dust collector blades of this utility model;

[0029] Figure 4 This is a plan view of the blade flue gas dust collector of this utility model;

[0030] Figure 5 This is an elevation view of the blade flue gas dust collector of this utility model.

[0031] Figure 6 This is an enlarged view of part A of this utility model;

[0032] Figure 7 This is an enlarged view of part B of this utility model.

[0033] In the diagram: 10. Dust collector body; 11. Flue gas dust removal tower; 12. Cooling water spray nozzle; 13. Temperature and flow controller; 14. Cooling water inlet; 15. Cooling water regulating valve; 16. Water supply pipe; 17. Flue gas inlet; 18. Blade flue gas dust collector; 19. Water cleaning mechanism; 20. Polypropylene filter material; 21. Inspection manhole; 22. Flue gas outlet pipe; 23. Dust collector top cover; 24. Safety fence; 25. Ladder; 26. Slag and water storage hopper; 27. Slag discharge water pipe; 28. Regulating valve 29. Slag discharge water outlet; 30. Tower support rod; 31. Dust collector blades; 32. Gas flow channel; 33. Blades; 34. Inner support ring; 35. Outer support ring; 36. Horizontal support rod; 37. Vertical support rod; 38. First inner fixing ring; 39. Dust collector tower outer wall; 40. Reducer; 41. First connecting flange; 42. Second connecting flange; 43. Rubber compensator; 44. Spray liquid inlet; 45. Main water distribution pipe; 46. Spray nozzle; 47. Branch water pipe; 48. Second inner fixing ring. Detailed Implementation

[0034] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.

[0035] Example 1: A water-cleaning blade flue gas dust collector, specifically as follows... Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7As shown, the system includes a dust collection tower body 10, which is tank-shaped; and a dust collection structure comprising a first dust collection section and a second dust collection section. The first dust collection section includes a blade flue gas dust collector 18 fixedly installed on the inner wall of the dust collection tower body 10. An outer wall 39 of the dust collection tower is fixedly installed inside the blade flue gas dust collector 18. An inner fixing ring 38 is fixedly installed on the inner wall of the outer wall 39. Seven sets of horizontal support rods 36 and five sets of vertical support rods 37 are provided inside the outer wall 39. Four sets of dust collector blades 31 are arranged between seven sets of horizontal support rods 36 and five sets of vertical support rods 37; the second dust removal unit includes a water cleaning mechanism 19 installed inside the dust removal tower body 10. A second inner fixing ring 48 is fixedly installed inside the water cleaning mechanism 19, and a water distribution main pipe 45 is fixedly installed inside the second inner fixing ring 48. Fourteen sets of holes are opened on the outer wall of the water distribution main pipe 45, and branch water pipes 47 are fixedly installed in the holes. A total of fifty-four sets of spray nozzles 46 are arranged at the bottom of the water distribution main pipe 45 and the branch water pipes 47. The dust removal structure removes dust from the flue gas. The horizontal support rod 36 and the vertical support rod 37 are fixed by the inner fixing ring 38 and the outer wall 39 of the dust collector tower. The dust collector blades 31 are limited and fixed by the horizontal support rods 36 and the vertical support rods 37. The flue gas is transmitted through the dust collector blades 31. The water distribution main pipe 45 and the branch water pipe 47 are fixed by the second inner fixing ring 48. The flue gas is sprayed and purified by the spray nozzles 46. The structure of the gas flow channel 32 is a spiral flow channel. After the flue gas enters the flow channel, it travels at high speed along the flow channel.

[0036] Specifically, such as Figure 1 , Figure 6 and Figure 7 As shown, the first dust removal unit also includes a set of inner support rings 34 and a set of outer support rings 35 disposed inside the dust collector blades 31. Twenty-four sets of blades 33 are disposed between the inner support rings 34 and the outer support rings 35, and gas flow channels 32 are formed inside the blades 33. The blades 33 are limited by the inner support rings 34 and the outer support rings 35, and the airflow is transported through the gas flow channels 32.

[0037] Specifically, such as Figure 1 , Figure 4 and Figure 5As shown, the second dust removal unit also includes a reducing pipe 40 fixedly installed on the top of the main water distribution pipe 45. Two sets of first connecting flanges 41 and three sets of second connecting flanges 42 are installed on the outer wall of the reducing pipe 40. A rubber compensator 43 is installed between the two sets of second connecting flanges 42. A spray liquid inlet 44 is fixedly installed at one end of each second connecting flange 42. The reducing pipe 40 is connected and fixed through the first connecting flanges 41 and the second connecting flanges 42, water is transported through the spray liquid inlet 44, and the rubber compensator 43 provides anti-crack protection for the reducing pipe 40. The horizontal support rod 36 is made of 5mm thick fiberglass for corrosion protection, the vertical support rod 37 is made of 5mm thick fiberglass for corrosion protection, the outer wall 39 of the dust removal tower is 25mm thick and entirely made of fiberglass, and the inner fixing ring 38 is 5mm thick and integrally corrosion-resistant. Under normal circumstances, a 5-minute flushing time is required every 30 minutes. The reducing pipe 40, rubber compensator 43, main water distribution pipe 45, and branch water pipe 47 are made of fiberglass, and the horizontal support rod 36 is made of F4. The entire dust collector tower body 10 is made of fiberglass, with a thickness of 25 mm in the lower half and no less than 20 mm in the upper part. The shell provides structural support, forms a sealed space, withstands corresponding temperature and pressure, and protects the internal components of the tower so that they can operate normally.

[0038] Based on the above, the structure of the dust collector 10, the blade flue gas dust collector 18, the dust collector blades 31, the gas flow channel 32, the blades 33, the inner support ring 34, the outer support ring 35, the reducing pipe 40, the first connecting flange 41, the second connecting flange 42, the rubber compensator 43, the spray liquid inlet 44, the water distribution main pipe 45, the spray nozzle 46, the branch water pipe 47, and the second inner fixing ring 48 achieves the goal of throwing mineral dust and heavy metal polymers in the flue gas onto the blades and circumference, and then washing and cleaning the blades through spraying, thereby treating the mineral dust and aggregates in the flue gas, reducing the possibility of damage to the device, and improving the safety of the device in use.

[0039] Example 2: Based on Example 1, specifically as follows... Figure 1As shown, an opening is provided on one side of the outer wall of the dust removal tower body 10. A flue gas dust removal tower 11 is fixedly installed inside the opening. A flue gas inlet 17 is provided at one end of the flue gas dust removal tower 11. A water supply pipe 16 is provided on the outer wall of the flue gas dust removal tower 11. Ten sets of cooling water spray nozzles 12 are provided between the water supply pipe 16 and the flue gas dust removal tower 11. A cooling water regulating valve 15 is fixedly installed at one end of the water supply pipe 16. A cooling water inlet 14 is provided at the input end of the cooling water regulating valve 15. A temperature and flow controller 13 is fixedly installed inside the flue gas dust removal tower 11. When the cooling water regulating valve 15 is opened, cooling spray water is delivered to the inside of the water supply pipe 16 through the cooling water inlet 14, and flue gas is delivered to the inside of the flue gas dust removal tower 11 through the flue gas inlet 17. The flue gas is then sprayed and cooled by the cooling water spray nozzles 12. The flue gas dust removal tower 11 is the last line of defense for removing polymers from the flue gas. After the flue gas has been cooled multiple times, if there are still polymers remaining after the dust collector blades 31 remove dust, most of them will adhere to the flue gas dust removal tower 11 after passing through the 500 mm flue gas dust removal tower 11. The flue gas dust removal tower 11 can then be disassembled and cleaned.

[0040] Specifically, such as Figure 1 As shown, a dust collector top cover 23 is fixedly installed on the top of the dust collector tower body 10. A flue gas outlet pipe 22 is fixedly installed on the top of the dust collector top cover 23. An opening is provided on the top of the dust collector top cover 23, and a set of maintenance manholes 21 are provided in the opening. Two sets of safety railings 24 are fixedly installed on the outer wall of the dust collector tower body 10. A ladder 25 is fixedly installed between the two sets of safety railings 24. Three sets of openings are provided on the outer wall of the dust collector tower body 10, and a set of maintenance manholes 21 are fixedly installed in each opening. One set of maintenance manholes 21 is located above the safety railings 24, and the other two sets of maintenance manholes 21 are located between the two sets of safety railings 24. Polypropylene filter material 20 is placed between the dust collector top cover 23 and the dust collector tower body 10. The top of the dust collector tower body 10 is sealed by the dust collector top cover 23. The flue gas purified by the primary method is transported to the secondary filter through the flue gas outlet pipe 22. Safety railings 24 and ladders 25 facilitate manual access. Maintenance personnel can access the unit through the maintenance manhole 21. All water used for cooling the flue gas and for internal use in the blade flue gas dust collector 18 is collected in the slag-water storage hopper 26. A regulating valve 28 performs liquid-solid separation; the water is sent to a wastewater treatment plant, and the slag is sent to a specialized facility for treatment.

[0041] Specifically, such as Figure 1As shown, six sets of tower support rods 30 are fixedly installed at the bottom of the dust collector tower body 10. A slag and water storage hopper 26 is fixedly installed at the bottom of the dust collector tower body 10, and a slag discharge water pipe 27 is fixedly installed at the bottom of the slag and water storage hopper 26. A regulating valve 28 is fixedly installed at one end of the slag discharge water pipe 27, and a slag discharge water outlet 29 is fixedly installed at the output end of the regulating valve 28. When the regulating valve 28 is opened, the cleaning waste liquid is discharged through the slag discharge water pipe 27 and the slag discharge water outlet 29. The dust collector tower body 10 is supported and fixed by the tower support rods 30.

[0042] When the flue gas enters the flue gas dust removal tower 11, its temperature is around 35℃. It is necessary to cool the flue gas with ambient temperature water (approximately 20℃). Cooling is achieved by fully opening all ten sets of cooling water spray nozzles 12. Temperature and flow rates are monitored using the temperature and flow controller 13. If the temperature is below 30℃ on the tower support rod and the flue gas flow rate is the same as that of the intermediate cooling tower, the operation is normal. If the temperature is too high or too low, the water flow rate should be adjusted. The tower support rod 30 is entirely made of 450H steel and is externally painted for corrosion protection.

[0043] Based on the above, the structure of the dust collector body 10, flue gas dust removal tower 11, cooling water spray nozzle 12, temperature and flow controller 13, cooling water inlet 14, cooling water regulating valve 15, water supply pipe 16, flue gas inlet 17, polypropylene filter material 20, maintenance manhole 21, flue gas outlet pipe 22, dust collector top cover 23, safety fence 24, ladder 25, slag and water storage hopper 26, slag discharge water pipe 27, regulating valve 28, slag discharge water outlet 29, and tower support rod 30 achieves the purpose of transporting and cooling flue gas, facilitating maintenance personnel to inspect the equipment and discharge waste liquid, thus improving the convenience of using the equipment.

[0044] Example 3: Based on Examples 1 and 2, specifically as follows... Figure 1 and Figure 5 As shown, the included angle of the spray nozzles 46 in the middle part of the blade flue gas dust collector 18 is 45 degrees, and the included angle of the spray nozzles 46 around the inner wall of the water distribution main pipe 45 near the dust collector tower body 10 is vertical. Flue gas is sprayed and treated through multiple sets of spray nozzles 46 at different angles.

[0045] In summary, the structure of the dust removal tower body 10, the water distribution main pipe 45, the spray nozzles 46, and the second inner fixing ring 48 achieves the purpose of fully spraying the flue gas, allowing the flue gas to react fully, improving the flue gas purification efficiency, and optimizing the user experience of the device.

[0046] Working principle: The dust collector consists of a dust collection tower body 10 and a dust collection structure. The dust collection tower body 10 is tank-shaped, and the dust collection structure includes a first dust collection section and a second dust collection section. After the flue gas enters the dust removal tower body 10, it passes through the first dust removal section and the second dust removal section in sequence for dust removal and purification. An opening is opened on one side of the outer wall of the dust removal tower body 10, and a flue gas dust removal tower 11 is fixedly installed in the opening. A flue gas inlet 17 is provided at one end of the flue gas dust removal tower 11, and a water supply pipe 16 is provided on the outer wall. Ten sets of cooling water spray nozzles 12 are provided between the water supply pipe 16 and the flue gas dust removal tower 11. A cooling water regulating valve 15 is fixedly installed at one end of the water supply pipe 16, and a cooling water inlet 14 is provided at the input end of the cooling water regulating valve 15. A temperature and flow controller 13 is fixedly installed inside the flue gas dust removal tower 11. The flue gas enters the flue gas dust removal tower 11 through the flue gas inlet 17. When the cooling water regulating valve 15 is opened, the cooling spray water is delivered to the inside of the water supply pipe 16 through the cooling water inlet 14 and sprayed onto the flue gas for cooling through the cooling water spray nozzles 12. The flue gas dust removal tower 11 is the last line of defense for removing polymers from the flue gas. After the flue gas has undergone multiple cooling cycles and dust removal by the dust collector blades 31, if any polymers remain, most of them will adhere to the 500mm flue gas dust removal tower 11 after passing through it. The tower can then be disassembled and cleaned. Temperature and flow are monitored using the temperature and flow controller 13. If the temperature is below 30℃ and the flue gas flow is the same as that of the intermediate cooling tower, the operation is normal. If the temperature is too high or too low, the water flow should be adjusted. When the flue gas enters the flue gas dust removal tower 11, its temperature is around 35°C. It needs to be cooled with room temperature water (approximately 20°C). Cooling is achieved by fully opening ten sets of cooling water spray nozzles 12. The blade flue gas dust collector 18 is fixedly installed on the inner wall of the dust removal tower body 10. Inside, there is a dust removal tower outer wall 39. An inner fixing ring 38 is installed on the inner wall of the dust removal tower outer wall 39. Inside, there are seven sets of horizontal support rods 36 and five sets of vertical support rods 37, with four sets of dust collector blades 31 between them. Inside the dust collector blades 31, there is also an inner support ring 34 and an outer support ring 35, with twenty-four sets of blades 33 between them. The blades 33 form a spiral gas flow channel 32. After entering the first dust removal section, the flue gas travels at high speed along the spiral gas flow channel 32. The inner fixing ring 38 and the outer wall 39 of the dust collector tower fix the horizontal support rod 36 and the vertical support rod 37. The horizontal support rod 36 and the vertical support rod 37 limit and fix the dust collector blades 31. The dust collector blades 31 and 33 transmit the flue gas and initially intercept and separate some of the particulate matter in the flue gas during the transmission process.The horizontal support rod 36 and the vertical support rod 37 are made of 5 mm thick fiberglass for corrosion protection. The outer wall 39 of the dust removal tower is made of 25 mm thick fiberglass. The inner fixing ring 38 is made of 5 mm thick fiberglass for corrosion protection to ensure the stability and corrosion resistance of the structure. The water cleaning mechanism 19 is set inside the dust removal tower body 10. The second inner fixing ring 48 is fixedly installed inside the second inner fixing ring 48. The water distribution main pipe 45 is fixedly installed inside the second inner fixing ring 48. Fourteen sets of holes are opened on the outer wall of the water distribution main pipe 45. Branch water pipes 47 are fixedly installed in the holes. A total of fifty-four sets of spray nozzles 46 are provided at the bottom of the water distribution main pipe 45 and the branch water pipes 47. A reducing pipe 40 is fixedly installed at the top of the main water distribution pipe 45. The outer wall of the reducing pipe 40 has two sets of first connecting flanges 41 and three sets of second connecting flanges 42. A rubber compensator 43 is installed between the two sets of second connecting flanges 42. A spray liquid inlet 44 is fixedly installed at one end of each second connecting flange 42. The spray liquid enters the reducing pipe 40 through the spray liquid inlet 44 and is then transported to the spray nozzles 46 via the main water distribution pipe 45 and branch water pipes 47. A second inner fixing ring 48 fixes the main water distribution pipe 45 and branch water pipes 47. The spray nozzles 46 spray and purify the flue gas. Specifically, the spray nozzles 46 in the middle section of the blade flue gas dust collector 18 have a 45-degree angle, while the spray nozzles 46 around the inner wall of the main water distribution pipe 45 near the dust collector tower body 10 have a vertical angle. Through multiple sets of spray nozzles 46 at different angles, the flue gas is sprayed in all directions to further remove particulate matter and pollutants from the flue gas. The reducing pipe 40, rubber compensator 43, main water distribution pipe 45, and branch water pipe 47 are made of fiberglass, and the horizontal support rod 36 is made of F4 steel to ensure the corrosion resistance and stability of the equipment. Under normal circumstances, a five-minute flushing time is required every thirty minutes. The dust collector top cover 23 is fixedly installed on the top of the dust collector tower body 10, and the flue gas outlet pipe 22 is fixedly installed on the top of the dust collector top cover 23. An opening is opened at the top, and a set of maintenance manholes 21 are provided in the opening. Polypropylene filter material 20 is placed between the dust collector top cover 23 and the dust collector tower body 10. Two sets of safety railings 24 are fixedly installed on the outer wall of the dust collector tower body 10. A ladder 25 is fixedly installed between the two sets of safety railings 24. Three sets of openings are opened on the outer wall. A set of maintenance manholes 21 are fixedly installed in the openings. One set of maintenance manholes 21 is located above the safety railings 24, and the other two sets of maintenance manholes 21 are located between the two sets of safety railings 24. The dust collector top cover 23 seals the top of the dust collector tower body 10. The flue gas purified in the first stage is transported to the secondary filter through the flue gas outlet pipe 22.Safety railings 24 and ladders 25 facilitate manual access. Maintenance personnel can inspect the equipment through the manhole 21. Six sets of tower support rods 30 and a slag-water storage hopper 26 are fixedly installed at the bottom of the dust collector tower body 10. A slag discharge water pipe 27 is fixedly installed at the bottom of the slag-water storage hopper 26. A regulating valve 28 is fixedly installed at one end of the slag discharge water pipe 27, and a slag discharge water outlet 29 is fixedly installed at the output end of the regulating valve 28. All cooling flue gas water and internal water from the blade flue gas dust collector 18 are collected in the slag-water storage hopper 26. By opening the regulating valve 28, the cleaning waste liquid is discharged through the slag discharge water pipe 27 and the slag discharge water outlet 29. The tower support rods 30 support and fix the dust collector tower body 10. All tower support rods 30 are made of 450H steel and are painted for corrosion protection.

[0047] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.

Claims

1. A water-cleaning blade flue gas dust collector, characterized in that, include: The dust removal tower body (10) is tank-shaped; The dust removal structure includes a first dust removal section and a second dust removal section. The first dust removal section includes a blade flue gas dust collector (18) fixedly installed on the inner wall of the dust removal tower body (10). The dust removal tower outer wall (39) is fixedly installed inside the blade flue gas dust collector (18). An inner fixing ring (38) is fixedly installed on the inner wall of the dust removal tower outer wall (39). Seven sets of horizontal support rods (36) and five sets of vertical support rods (37) are provided inside the dust removal tower outer wall (39). Four sets of dust collector blades (31) are arranged between the support rods (37); the second dust removal unit includes a water cleaning mechanism (19) set inside the dust removal tower body (10), a second inner fixing ring (48) is fixedly installed inside the water cleaning mechanism (19), a water distribution main pipe (45) is fixedly installed inside the second inner fixing ring (48), fourteen sets of holes are opened on the outer wall of the water distribution main pipe (45), and branch water pipes (47) are fixedly installed in the holes. A total of fifty-four sets of spray nozzles (46) are set at the bottom of the water distribution main pipe (45) and the branch water pipes (47). An opening is provided on one side of the outer wall of the dust removal tower body (10), and a flue gas dust removal tower (11) is fixedly installed in the opening. A flue gas inlet (17) is provided at one end of the flue gas dust removal tower (11). A water supply pipe (16) is provided on the outer wall of the flue gas dust removal tower (11). Ten sets of cooling water spray nozzles (12) are provided between the water supply pipe (16) and the flue gas dust removal tower (11). A cooling water regulating valve (15) is fixedly installed at one end of the water supply pipe (16). A cooling water inlet (14) is provided at the input end of the cooling water regulating valve (15). A temperature and flow controller (13) is fixedly installed inside the flue gas dust removal tower (11). The dust collector top cover (23) is fixedly installed on the top of the dust collector tower body (10). A flue gas outlet pipe (22) is fixedly installed on the top of the dust collector top cover (23). An opening is provided on the top of the dust collector top cover (23). A set of maintenance manholes (21) is provided in the opening. Two sets of safety railings (24) are fixedly installed on the outer wall of the dust collector tower body (10). A ladder (25) is fixedly installed between the two sets of safety railings (24). Three sets of openings are provided on the outer wall of the dust collector tower body (10). A set of maintenance manholes (21) is fixedly installed in the opening. One set of maintenance manholes (21) is located above the safety railings (24). The other two sets of maintenance manholes (21) are located between the two sets of safety railings (24). Polypropylene filter material (20) is placed between the dust collector top cover (23) and the dust collector tower body (10). The bottom of the dust removal tower body (10) is fixedly installed with six sets of tower support rods (30), the bottom of the dust removal tower body (10) is fixedly installed with a slag and water storage hopper (26), the bottom of the slag and water storage hopper (26) is fixedly installed with a slag discharge water pipe (27), one end of the slag discharge water pipe (27) is fixedly installed with a regulating valve (28), and the output end of the regulating valve (28) is fixedly installed with a slag discharge water outlet (29).

2. The water-cleaning blade flue gas dust collector according to claim 1, characterized in that, The first dust removal section also includes a set of inner support rings (34) and a set of outer support rings (35) disposed inside the dust collector blades (31). The inner support rings (34) and the outer support rings (35) are disposed between twenty-four sets of blades (33), and a gas flow channel (32) is formed inside the blades (33).

3. The water-cleaning blade flue gas dust collector according to claim 1, characterized in that, The second dust removal unit also includes a reducing pipe (40) fixedly installed on the top of the water distribution main pipe (45). Two sets of first connecting flanges (41) and three sets of second connecting flanges (42) are provided on the outer wall of the reducing pipe (40). A rubber compensator (43) is provided between the two sets of second connecting flanges (42). A spray liquid inlet (44) is fixedly installed at one end of the second connecting flange (42).

4. The water-cleaning blade flue gas dust collector according to claim 1, characterized in that, The included angle of the spray nozzles (46) in the middle part of the blade flue gas dust collector (18) is 45 degrees, and the included angle of the spray nozzles (46) around the inner wall of the main water distribution pipe (45) near the dust collector body (10) is vertical.