A tin-coated copper wire processing impurity removal and drying device
By using a modularly designed impurity removal and drying device, which combines mechanical brushing, chemical cleaning, and hot air drying, the problems of low efficiency and high energy consumption in the impurity removal process of tin-plated copper wire processing are solved, achieving efficient cleaning and rapid drying.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU SHANFENG COPPER TECH CO LTD
- Filing Date
- 2025-07-16
- Publication Date
- 2026-06-19
AI Technical Summary
Traditional tin-plated copper wire processing suffers from problems such as poor process flow, low cleaning efficiency, high energy consumption, and difficulty in wastewater treatment.
The modular layout of the cleaning and drying unit includes mechanical brushing, chemical cleaning, and rinsing zones. Combined with a wave-shaped pressure path and hot air drying, the cleaning effect and drying speed are ensured by dynamically adjusting the cleaning depth and wiping pressure.
It achieves improved cleaning efficiency, reduced energy consumption, and convenient wastewater treatment, ensuring efficient impurity removal and rapid drying of tin-plated copper wire.
Smart Images

Figure CN224372188U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tin-plated copper wire processing technology, and in particular to a purification and drying device for tin-plated copper wire processing. Background Technology
[0002] Tinned copper wire refers to copper wire with a thin layer of tin plated on its surface. Tinned copper wire is relatively soft, has good conductivity, and compared with bare copper wire, it has stronger corrosion resistance and oxidation resistance, which can greatly extend the service life of low-voltage cables.
[0003] Before tin plating copper wire, it is necessary to remove particulate impurities and oil stains adhering to the outer surface of the copper wire. Otherwise, these greases, oxides and particulate impurities will seriously affect the uniformity and adhesion of the plating layer. Traditional impurity removal processes mostly use decentralized cleaning and drying equipment, which has problems such as poor process connection, low cleaning efficiency, high energy consumption and difficulty in wastewater treatment.
[0004] Therefore, it is necessary to provide a cleaning and drying device for processing tin-plated copper wire to solve the above-mentioned technical problems. Utility Model Content
[0005] This utility model provides a cleaning and drying device for tin-plated copper wire processing, which solves the problems of traditional cleaning processes that use decentralized cleaning and drying equipment, resulting in poor process connection, low cleaning efficiency, high energy consumption, and difficulty in wastewater treatment.
[0006] To solve the above-mentioned technical problems, this utility model provides a cleaning and drying device for tin-plated copper wire processing, comprising: a base plate, on which a mounting platform and an unwinding section are provided; a first vertical plate and a second vertical plate are sequentially arranged on the mounting platform; a first guide wheel, a wire inlet, a first cleaning zone, and a brush roller assembly are sequentially arranged on the first vertical plate, with the height corresponding to the unwinding section; a second cleaning zone, a second guide wheel, a wiping section, and a hot air drying nozzle assembly are sequentially arranged on the second vertical plate, with the height also corresponding to the unwinding section; and a drain outlet is provided on the mounting platform, located between the first and second vertical plates.
[0007] Preferably, the unwinding section includes a base, on which an unwinding motor is mounted, and the output end of the unwinding motor is connected to an unwinding roller.
[0008] Preferably, the first impurity removal area includes a first cleaning tank and a first lifting push rod. The first cleaning tank is fixedly connected to a first vertical plate. The lower end of the first lifting push rod is rotatably connected to a first pressing roller. A cleaning agent adding pipe is provided above the first cleaning tank to add cleaning agent to the first cleaning tank to increase the cleaning effect.
[0009] Preferably, the second impurity removal area includes a second cleaning tank and a second lifting push rod. A partition plate is fixedly connected in the middle of the second cleaning tank. The two sides of the partition plate are a first cleaning area and a second cleaning area, respectively. The first cleaning area is close to the first impurity removal area and contains a chemical cleaning agent. A drain pipe is provided at the bottom of the second cleaning tank, corresponding to the drain outlet.
[0010] Preferably, the lower end of the second lifting push rod is provided with a second pressing roller and a third pressing roller, the second pressing roller is located on both sides of the third pressing roller, and its height is lower than that of the third pressing roller.
[0011] Preferably, the wiping section includes a first wiping block and a third lifting push rod. The lower end of the third lifting push rod is fixedly connected to a second wiping block to wipe the surface of the tin-plated copper wire that has passed through the second impurity removal zone to reduce drying time.
[0012] Compared with related technologies, the impurity removal and drying device for tin-plated copper wire processing provided by this utility model has the following beneficial effects:
[0013] This utility model provides a cleaning and drying device for tin-plated copper wire processing. Through the modular layout of the base plate and mounting platform, physical isolation and collaborative cleaning are achieved. The device completes mechanical brushing of the brush roller group, chemical cleaning of the first cleaning zone, and rinsing of the second cleaning zone in steps. The contact time is extended by combining the wavy pressure path formed by the second and third pressing rollers. The cleaning depth is dynamically adjusted by the first lifting push rod and the wiping pressure is adjusted by the third lifting push rod. The device is supplemented by uniform hot air drying by the hot air drying nozzle group, which ensures the cleaning effect and drying speed. Attached Figure Description
[0014] Figure 1 A schematic diagram of a preferred embodiment of a tin-plated copper wire processing impurity removal and drying device provided by this utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the first vertical plate in this utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the second vertical plate in this utility model.
[0017] The diagram is labeled as follows: 1. Base plate, 2. Mounting platform, 3. Unwinding section, 31. Base, 32. Unwinding motor, 33. Unwinding roller, 4. First vertical plate, 5. First guide wheel, 6. Lead wire inlet, 7. First impurity removal area, 71. First cleaning tank, 72. First lifting push rod, 73. First pressing roller, 74. Cleaning agent addition pipe, 8. Brush roller assembly, 9. Second vertical plate, 10. Second impurity removal area, 101. Second cleaning tank, 102. Divider plate, 103. First cleaning area, 104. Second cleaning area, 105. Second lifting push rod, 106. Second pressing roller, 107. Third pressing roller, 108. Drain pipe, 11. Drain outlet, 12. Second guide wheel, 13. Wiping section, 131. First wiping block, 132. Third lifting push rod, 133. Second wiping block, 14. Hot air drying nozzle assembly. Detailed Implementation
[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0019] Please refer to the following: Figure 1 , Figure 2 and Figure 3 ,in, Figure 1 A schematic diagram of a preferred embodiment of a tin-plated copper wire processing impurity removal and drying device provided by this utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the first vertical plate in this utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the second vertical plate in this utility model.
[0022] A cleaning and drying device for tin-plated copper wire includes: a base plate 1, on which a mounting platform 2 and an unwinding section 3 are provided; a first vertical plate 4 and a second vertical plate 9 are sequentially arranged on the mounting platform 2; a first guide wheel 5, a wire inlet 6, a first cleaning zone 7 and a brush roller group 8 are sequentially arranged on the first vertical plate 4, with a height corresponding to the unwinding section 3; a second cleaning zone 10, a second guide wheel 12, a wiping section 13 and a hot air drying nozzle group 14 are sequentially arranged on the second vertical plate 9, with a height also corresponding to the unwinding section 3; and a drain outlet 11 is provided on the mounting platform 2, located between the first vertical plate 4 and the second vertical plate 9.
[0023] The tin-plated copper wire is continuously output from the unwinding section 3, and is directed into the first impurity removal zone 7 by the first guide wheel 5 to complete mechanical brushing. Then it passes through the second impurity removal zone 10 for chemical cleaning and rinsing. After the wiping section 13 removes the residual liquid on the surface, it is quickly dried by the hot air drying nozzle group 14. The waste liquid in the second impurity removal zone 10 is centrally diverted and treated through the drain outlet 11.
[0024] The unwinding section 3 includes a base 31, on which an unwinding motor 32 is mounted, and the output end of the unwinding motor 32 is connected to an unwinding roller 33.
[0025] The unwinding section 3 drives the unwinding roller 33 through the unwinding motor 32 to achieve continuous unwinding of the tin-plated copper wire. With the design of aligning the height with the first vertical plate 4 and the second vertical plate 9, the straightness of the copper wire transmission path is ensured, reducing the risk of wire breakage or deformation caused by uneven tension.
[0026] The first impurity removal zone 7 includes a first cleaning tank 71 and a first lifting push rod 72. The first cleaning tank 71 is fixedly connected to the first vertical plate 4. The lower end of the first lifting push rod 72 is rotatably connected to a first pressing roller 73. A cleaning agent adding pipe 74 is provided above the first cleaning tank 71 to add cleaning agent to the first cleaning tank 71 to increase the cleaning effect.
[0027] The first impurity removal zone 7 adopts a combination design of the first cleaning tank 71 and the brush roller group 8. The pressing depth of the first pressing roller 73 is adjusted by the first lifting push rod 72 to ensure that the copper wire is fully immersed in the cleaning agent and is combined with mechanical brushing to improve the peeling efficiency of particles and grease. The cleaning agent addition pipe 74 realizes the dynamic replenishment of cleaning agent to maintain the stability of solution concentration.
[0028] The second impurity removal zone 10 includes a second cleaning tank 101 and a second lifting push rod 105. A partition plate 102 is fixedly connected in the middle of the second cleaning tank 101. The two sides of the partition plate 102 are a first cleaning zone 103 and a second cleaning zone 104, respectively. The first cleaning zone 103 is close to the first impurity removal zone 7 and contains a chemical cleaning agent. A drain pipe 108 is provided at the lower part of the second cleaning tank 101, corresponding to the drain outlet 11.
[0029] The second impurity removal zone 10 divides the second cleaning tank 101 into a first cleaning zone 103 (chemical cleaning, such as acid or alkali cleaning) and a second cleaning zone 104 (rinsing) through a partition plate 102, realizing step-by-step cleaning and rinsing functions, reducing the consumption of chemical reagents and improving rinsing efficiency. The cooperation between the drain pipe 108 and the drain outlet 11 realizes the classified collection and environmentally friendly treatment of waste liquid.
[0030] The lower end of the second lifting push rod 105 is provided with a second pressing roller 106 and a third pressing roller 107. The second pressing roller 106 is located on both sides of the third pressing roller 107 and is lower than the third pressing roller 107.
[0031] The second pressing roller 106 and the third pressing roller 107 are arranged in a staggered manner. The copper wire passes under the second pressing roller 106 and above the third pressing roller 107 respectively. Under the drive of the second lifting push rod 105, a wave-shaped pressing path is formed, which prolongs the contact time of the copper wire in the cleaning solution. At the same time, the squeezing action of the roller can enhance the solution penetration and contaminant removal effect.
[0032] The wiping section 13 includes a first wiping block 131 and a third lifting push rod 132. The lower end of the third lifting push rod 132 is fixedly connected to a second wiping block 133, which wipes the surface of the tin-plated copper wire that has passed through the second impurity removal zone 10 to reduce drying time.
[0033] The wiping section 13 adjusts the pressure of the second wiping block 133 through the third lifting push rod 132, and in conjunction with the first wiping block 131, performs bidirectional physical wiping on the surface of the copper wire, effectively removing residual liquid film and tiny particles, reducing the energy consumption of the hot air drying nozzle assembly 14 and shortening the drying cycle.
[0034] The working principle of the impurity removal and drying device for tin-plated copper wire processing provided by this utility model is as follows:
[0035] The tin-plated copper wire is continuously output from the unwinding section 3, and is directed into the first impurity removal zone 7 by the first guide wheel 5 to complete mechanical brushing. Then it passes through the second impurity removal zone 10 for chemical cleaning and rinsing. After the wiping section 13 removes the residual liquid on the surface, it is quickly dried by the hot air drying nozzle group 14. The waste liquid in the second impurity removal zone 10 is centrally diverted and treated through the drain outlet 11.
[0036] Compared with related technologies, the impurity removal and drying device for tin-plated copper wire processing provided by this utility model has the following beneficial effects:
[0037] The modular layout of the base plate 1 and the mounting platform 2 achieves physical isolation and collaborative cleaning, completing the mechanical brushing of the brush roller group 8, the chemical cleaning of the first cleaning zone 103, and the rinsing of the second cleaning zone 104 in steps. The contact time is extended by the wavy pressure path formed by the second pressing roller 106 and the third pressing roller 107. The cleaning depth is dynamically adjusted by the first lifting push rod 72 and the wiping pressure is adjusted by the third lifting push rod 132. The uniform hot air drying by the hot air drying nozzle group 14 ensures the cleaning effect and drying speed.
[0038] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A descaling and drying device for tinned copper wire processing, characterized by, include: The base plate is provided with an mounting platform and an unwinding section. The mounting platform is provided with a first vertical plate and a second vertical plate in sequence. The first vertical plate is provided with a first guide wheel, a lead wire inlet, a first impurity removal area and a brush roller assembly in sequence, with the height corresponding to the unwinding section. The second vertical plate is provided with a second impurity removal area, a second guide wheel, a wiping section and a hot air drying nozzle assembly in sequence, with the height also corresponding to the unwinding section. A drain outlet is provided on the mounting platform, located between the first vertical plate and the second vertical plate.
2. The impurity removing and drying device for tinned copper wire processing according to claim 1, characterized in that, The unwinding section includes a base, on which an unwinding motor is mounted, and the output end of the unwinding motor is connected to an unwinding roller.
3. The impurity removing and drying device for tinned copper wire processing according to claim 1, characterized in that, The first impurity removal area includes a first cleaning tank and a first lifting push rod. The first cleaning tank is fixedly connected to a first vertical plate. The lower end of the first lifting push rod is rotatably connected to a first pressing roller. A cleaning agent addition pipe is provided above the first cleaning tank to add cleaning agent to the first cleaning tank to increase the cleaning effect.
4. The impurity removal and drying device for tin-plated copper wire processing according to claim 1, characterized in that, The second impurity removal area includes a second cleaning tank and a second lifting push rod. A partition plate is fixedly connected in the middle of the second cleaning tank. The two sides of the partition plate are a first cleaning area and a second cleaning area, respectively. The first cleaning area is close to the first impurity removal area and contains a chemical cleaning agent. A drain pipe is provided at the bottom of the second cleaning tank, corresponding to the drain outlet.
5. The impurity removal and drying device for tin-plated copper wire processing according to claim 4, characterized in that, The lower end of the second lifting push rod is provided with a second pressing roller and a third pressing roller. The second pressing roller is located on both sides of the third pressing roller and is lower than the third pressing roller.
6. The impurity removal and drying device for tin-plated copper wire processing according to claim 1, characterized in that, The wiping section includes a first wiping block and a third lifting push rod. The lower end of the third lifting push rod is fixedly connected to a second wiping block to wipe the surface of the tin-plated copper wire that has passed through the second impurity removal zone to reduce drying time.