A sorter cleaning device

By designing an automated cleaning device, the problem of time-consuming and labor-intensive belt cleaning of sorting machines has been solved, realizing automated cleaning without stopping the machine, and improving the practicality and service life of the device.

CN224393811UActive Publication Date: 2026-06-23SHANNENG HEAVY IND EQUIPMENT (JIANGSU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANNENG HEAVY IND EQUIPMENT (JIANGSU) CO LTD
Filing Date
2025-05-08
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

During operation, the high moisture content of the minerals and the tendency of fine materials to adhere to the conveyor belt can pose safety hazards to the equipment. Existing manual cleaning methods are time-consuming and labor-intensive, reducing the practicality of the equipment.

Method used

A cleaning device for a sorting machine was designed. Through the cooperation of the cleaning mechanism and the drive component, the belt cleaning is automated. The cleaning component can rotate back and forth without stopping the machine, thus replacing manual cleaning.

Benefits of technology

It enables automated belt cleaning without shutting down the machine, reducing manual operation, improving the practicality and service life of the device, and reducing labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a sorting machine cleaning device, including the sorting machine frame, the sorting machine frame includes the base plate, both sides of base plate all are solid and set up the lateral plate, even rotatingly equipped with a plurality of conveying roller shafts between two lateral plates, every conveying roller shaft all is fixedly equipped with the conveying roller, a plurality of conveying roller barrels are provided with the belt and are connected through the belt drive, and the conveying roller shaft of left side is provided with the drive between corresponding lateral plate, be provided with the cleaning cooperation mechanism on the base plate, the cleaning cooperation mechanism is used for carrying out the cleaning operation to the belt. The utility model discloses the cooperation of each structure, not only is convenient for the cleaning operation to the belt, and easy operation, is convenient for the promotion.
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Description

Technical Field

[0001] This utility model relates to the technical field of sorting machines, specifically to a cleaning device for sorting machines. Background Technology

[0002] The separator employs a high-precision AI intelligent algorithm and an X-ray signal depth recognition network to identify all types of ores and accurately detect their internal composition. It is used for pre-selection of non-ferrous metal ores containing gold, silver, molybdenum, copper, zinc, nickel, tungsten, lead-zinc, vanadium, etc., after medium and fine crushing and before entering the mill, to improve the grade of the ore entering the mill and reduce the amount entering the mill. However, during the operation of the separator, due to the high moisture content of the ore, a small amount of fine crushed material will adhere to the conveyor belt, posing a safety hazard to the equipment, thus requiring the belt to be cleaned.

[0003] Currently, the cleaning of belts on belt sorting machines is generally done manually on a regular basis. Although this can achieve the cleaning task, it is time-consuming and labor-intensive, increases the workload of operators, and greatly reduces the practicality of the overall device.

[0004] Therefore, based on the above problems, the present invention provides a cleaning device for a sorting machine. Utility Model Content

[0005] In view of the shortcomings of the prior art, this utility model provides a cleaning device for a sorting machine, which solves the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A sorting machine cleaning device includes a sorting machine frame, the sorting machine frame includes a base plate, side plates are fixedly provided on both sides of the base plate, a plurality of conveying roller shafts are uniformly rotatable between the two side plates, a conveying roller is fixedly sleeved on each conveying roller shaft, a belt is provided between the plurality of conveying rollers and connected by belt drive, and a driving component is provided between the conveying roller shaft on the left side and the corresponding side plate.

[0008] A cleaning and mating mechanism is installed on the base plate, which is used to clean the belt.

[0009] Furthermore, the driving component includes a first motor, which is fixedly mounted on the front side plate, and the power output end of the first motor is fixedly connected to the conveying roller shaft located on the left side.

[0010] Furthermore, the cleaning mechanism includes a U-shaped plate, which is fixedly disposed on the bottom surface of the substrate. A rectangular through hole is formed in the substrate, and several cleaning shafts are rotatably disposed on the U-shaped plate. Each cleaning shaft is located within the rectangular through hole, and a cleaning component is installed on the top surface of each cleaning shaft. Each cleaning component is used to clean the belt, and a mating gear is fixedly disposed at the bottom end of each cleaning shaft. A linkage gear meshes between two adjacent mating gears, and a linkage shaft is fixedly disposed on each linkage gear. Each linkage shaft is rotatably disposed on the U-shaped plate, and a driving component is disposed between the substrate and the U-shaped plate. The driving component is connected to the corresponding mating gear.

[0011] Furthermore, the cleaning component includes a mounting plate, which is fixedly connected to the top end of the cleaning shaft. The mounting plate has a mounting groove, and a mounting plate is disposed in the mounting groove. A plurality of cleaning bristles are evenly fixed on the top surface of the mounting plate, and each cleaning bristle is in contact with the belt. A plurality of mounting bolts are evenly disposed between the mounting plate and the mounting plate and are connected by the plurality of mounting bolts.

[0012] Furthermore, the driving component includes a driving gear and an L-shaped mounting plate. The driving gear is located below the U-shaped plate, and a driving shaft is fixedly mounted through the driving gear. The driving shaft is rotatably mounted on the U-shaped plate, and an upper bevel gear and a lower bevel gear are fixedly sleeved on the driving shaft. The L-shaped mounting plate is fixedly mounted on the bottom surface of the base plate, and a second motor is fixedly mounted through the L-shaped mounting plate. A notched bevel gear is fixedly mounted on the power output end of the second motor, and the notched bevel gear is meshed with both the upper and lower bevel gears.

[0013] Furthermore, the upper bevel gear is located above the lower bevel gear.

[0014] This invention provides a cleaning device for a sorting machine. Compared with the prior art, it has the following advantages:

[0015] 1. With the coordinated arrangement of the cleaning mechanism, driving components and driving parts, this utility model not only facilitates the cleaning of the belt by driving several cleaning components to reciprocate forward and reverse rotation without stopping the sorting machine, but also greatly changes the existing technology of manually cleaning the belt, saving time and effort and greatly improving the practicality of the overall device.

[0016] 2. By setting up the cleaning components, the mounting plate and the mounting disc are connected by several mounting bolts, which effectively facilitates the replacement of the mounting plate and several cleaning brushes in the later stage, which helps to increase the service life of the overall device, and also facilitates the cleaning of the belt in the later stage. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This diagram shows a front-view three-dimensional connection schematic of the overall structure of this utility model;

[0019] Figure 2 This diagram shows a three-dimensional connection schematic of the front half-section structure of this utility model;

[0020] Figure 3 This diagram shows a three-dimensional connection diagram of the overall structure of the present invention from a bottom view.

[0021] Figure 4 A three-dimensional connection diagram of the cleaning and mating mechanism of this utility model is shown;

[0022] Figure 5 A cross-sectional structural diagram of the cleaning component of this utility model is shown;

[0023] The figure shows: 1. Sorting machine frame; 11. Side plate; 12. Base plate; 2. Belt; 3. First motor; 4. Conveyor roller; 5. Cleaning mechanism; 51. Cleaning component; 511. Cleaning brush; 512. Mounting plate; 513. Mounting disc; 514. Mounting groove; 515. Mounting bolt; 52. U-shaped plate; 521. Cleaning shaft; 522. Linkage gear; 523. Matching gear; 53. Upper bevel gear; 54. L-shaped mounting plate; 55. Notched bevel gear; 56. Lower bevel gear; 57. Second motor; 58. Drive gear; 6. Conveyor roller; 7. Rectangular through hole. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0025] Example 1

[0026] To address the technical problems in the background art, the following cleaning device for a sorting machine is provided:

[0027] Combination Figure 1-5As shown, the present invention provides a cleaning device for a sorting machine, including a sorting machine frame 1. The sorting machine frame 1 includes a base plate 12. Side plates 11 are fixedly provided on both sides of the base plate 12. A plurality of conveying roller shafts 4 are evenly rotatably arranged between the two side plates 11. A conveying roller 6 is fixedly sleeved on each conveying roller shaft 4. A belt 2 is arranged between the plurality of conveying rollers 6 and is connected by the belt 2 for transmission. A driving component is arranged between the conveying roller shaft 4 on the left side and the corresponding side plate 11. A cleaning engagement mechanism 5 is installed on the base plate 12. The cleaning engagement mechanism 5 is used to clean the belt 2.

[0028] The driving component includes a first motor 3, which is fixedly mounted on the side plate 11 located at the front, and the power output end of the first motor 3 is fixedly connected to the conveying roller shaft 4 located on the left side.

[0029] The cleaning mechanism 5 includes a U-shaped plate 52, which is fixedly disposed on the bottom surface of the base plate 12. A rectangular through hole 7 is provided through the base plate 12. Several cleaning shafts 521 are rotatably disposed through the U-shaped plate 52. Each cleaning shaft 521 is located in the rectangular through hole 7. A cleaning component 51 is installed on the top surface of each cleaning shaft 521. Each cleaning component 51 is used to clean the belt 2. A mating gear 523 is fixedly disposed at the bottom end of each cleaning shaft 521. A linkage gear 522 meshes between two adjacent mating gears 523. A linkage shaft is fixedly disposed on each linkage gear 522. Each linkage shaft is rotatably disposed on the U-shaped plate 52. A driving component is provided between the base plate 12 and the U-shaped plate 52. The driving component is connected to the corresponding mating gear 523.

[0030] The driving component includes a driving gear 58 and an L-shaped mounting plate 54. The driving gear 58 is located below the U-shaped plate 52, and a driving shaft is fixedly mounted through the driving gear 58. The driving shaft is rotatably mounted on the U-shaped plate 52, and an upper bevel gear 53 and a lower bevel gear 56 are fixedly sleeved on the driving shaft. The L-shaped mounting plate 54 is fixedly mounted on the bottom surface of the base plate 12, and a second motor 57 is fixedly mounted through the L-shaped mounting plate 54. A notched bevel gear 55 is fixedly mounted on the power output end of the second motor 57. The notched bevel gear 55 is meshed with both the upper bevel gear 53 and the lower bevel gear 56. The upper bevel gear 53 is located above the lower bevel gear 56.

[0031] For specific usage, please refer to Figure 1 , Figure 3When cleaning belt 2 is required, it can be cleaned simultaneously with the conveying operation without affecting the sorting machine operation. The first motor 3 is started, and its power output drives the conveyor roller 4 and conveyor roller 6 located on the left side to rotate synchronously, simultaneously driving belt 2 for transmission. Under the transmission of belt 2, the remaining conveyor rollers 4 and conveyor roller 6 rotate synchronously. This facilitates the transmission of belt 2, allowing material conveying operations without stopping the machine. Simultaneously, cleaning is performed through the cleaning mechanism 5. When cleaning is required, the second motor 57 is started, and its power output drives the notched bevel gear 55 to rotate. When the notched bevel gear 55 meshes with the lower bevel gear 56, the upper bevel gear 53 does not mesh with the notched bevel gear 55. At this time, the lower bevel gear 56 rotates, driving the drive shaft, upper bevel gear 53, and drive gear 58 to rotate synchronously. Simultaneously, under the meshing operation, the adjacent mating gear 523 and cleaning shaft 52 are driven. 1. The cleaning components 51 rotate synchronously. Since each of the two adjacent mating gears 523 is equipped with a linkage gear 522 and a linkage shaft, when one of the mating gears 523 rotates, it drives the adjacent linkage gear 522 to rotate, which in turn drives the other mating gear 523 of the linkage gear 522 to rotate synchronously (when the notched bevel gear 55 rotates and meshes with the lower bevel gear 56). This facilitates the synchronous forward rotation of several cleaning components 51. When the notched bevel gear 55 continues to rotate, it disengages from the lower bevel gear 56 and then meshes with the upper bevel gear 53. At this time, it facilitates the synchronous reverse rotation of several cleaning components 51. Thus, through the coordinated arrangement of the cleaning mechanism 5, the driving component and the driving element, it is not only convenient to clean the belt 2 by driving several cleaning components 51 to rotate back and forth without stopping the sorting machine, but also greatly changes the existing technology of manually cleaning the belt, saving time and effort and greatly improving the practicality of the overall device.

[0032] Example 2

[0033] like Figure 1-5 As shown, based on the above embodiments, this embodiment further provides the following:

[0034] The cleaning assembly 51 includes a mounting plate 513, which is fixedly connected to the top end of the cleaning shaft 521. The mounting plate 513 has a mounting groove 514, and a mounting plate 512 is disposed in the mounting groove 514. A plurality of cleaning bristles 511 are evenly fixed on the top surface of the mounting plate 512. Each cleaning bristle 511 is in contact with the belt 2. A plurality of mounting bolts 515 are evenly disposed between the mounting plate 513 and the mounting plate 512 and are connected by the plurality of mounting bolts 515.

[0035] In practical use, based on Embodiment 1, when further practicality of the overall device is required, the operation is as follows:

[0036] See Figure 5 Considering the difficulty of replacing the cleaning brush bristles 511 on the cleaning component 51 after long-term use, this design allows the mounting plate 512 and the mounting disc 513 to be connected by several mounting bolts 515. This effectively facilitates the replacement of the mounting plate 512 and the cleaning brush bristles 511 in the future, which helps to increase the service life of the overall device and also facilitates the cleaning of the belt 2 in the future.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0038] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A cleaning device for a sorting machine, characterized in that: The machine includes a sorting machine frame (1), which includes a base plate (12). Side plates (11) are fixed on both sides of the base plate (12). A plurality of conveying roller shafts (4) are evenly rotated between the two side plates (11). A conveying roller (6) is fixedly sleeved on each conveying roller shaft (4). A belt (2) is provided between the plurality of conveying rollers (6) and the conveying rollers (6) are connected by a drive. A drive component is provided between the conveying roller shaft (4) on the left side and the corresponding side plate (11). A cleaning mechanism (5) is installed on the base plate (12), and the cleaning mechanism (5) is used to clean the belt (2); The driving component includes a first motor (3), which is fixedly mounted on the side plate (11) located in front, and the power output end of the first motor (3) is fixedly connected to the conveying roller shaft (4) located on the left side. The cleaning mechanism (5) includes a U-shaped plate (52), which is fixedly disposed on the bottom surface of the base plate (12). A rectangular through hole (7) is provided through the base plate (12). A plurality of cleaning shafts (521) are rotatably disposed through the U-shaped plate (52). Each cleaning shaft (521) is located in the rectangular through hole (7). A cleaning component (51) is installed on the top surface of each cleaning shaft (521). Each cleaning component (51) is used to clean the belt (2). A mating gear (523) is fixedly disposed at the bottom end of each cleaning shaft (521). A linkage gear (522) meshes between two adjacent mating gears (523). A linkage shaft is fixedly disposed on each linkage gear (522). Each linkage shaft is rotatably disposed on the U-shaped plate (52). A driving component is provided between the base plate (12) and the U-shaped plate (52). The driving component is connected to the corresponding mating gear (523). The cleaning component (51) includes a mounting plate (513), which is fixedly connected to the top end of the cleaning shaft (521). The mounting plate (513) has a mounting groove (514) and a mounting plate (512) is provided in the mounting groove (514). A plurality of cleaning bristles (511) are uniformly fixed on the top surface of the mounting plate (512). Each cleaning bristle (511) is in contact with the belt (2). A plurality of mounting bolts (515) are uniformly provided between the mounting plate (513) and the mounting plate (512) and are connected by the plurality of mounting bolts (515). The driving component includes a driving gear (58) and an L-shaped mounting plate (54). The driving gear (58) is located below the U-shaped plate (52). A driving shaft is fixedly mounted through the driving gear (58). The driving shaft is rotatably mounted on the U-shaped plate (52). An upper bevel gear (53) and a lower bevel gear (56) are fixedly sleeved on the driving shaft. The L-shaped mounting plate (54) is fixedly mounted on the bottom surface of the base plate (12). A second motor (57) is fixedly mounted through the L-shaped mounting plate (54). A notched bevel gear (55) is fixedly mounted on the power output end of the second motor (57). The notched bevel gear (55) is meshed with the upper bevel gear (53) and the lower bevel gear (56).

2. The cleaning device for a sorting machine according to claim 1, characterized in that: The upper bevel gear (53) is located above the lower bevel gear (56).