A fault-safe injection testing tool
By designing a fault-safe injection testing tool, a servo motor is used to drive a threaded rod and an insulating clamp to fix the connector, and a protective plate is used to protect the interface. This solves the safety hazards and interface damage problems caused by manual operation, and improves the safety and stability of the testing equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGLING MOTORS
- Filing Date
- 2025-05-29
- Publication Date
- 2026-07-03
AI Technical Summary
In the existing technology, the testing of automotive electrical and communication equipment is carried out manually, which poses safety hazards and makes the interfaces easily damaged, affecting the service life.
A fault-safe injection test tool was designed, comprising a base plate, test equipment, moving components, positioning components, and protective components. A servo motor drives a threaded rod and an insulating clamp to fix the connector, and a protective plate protects the interface to prevent impurities from entering.
It improves the safety and stability of testing equipment, prevents the risk of electric shock, extends the service life of the interface, and ensures the stability and safety of the connection.
Smart Images

Figure CN224456900U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fail-safe technology, and in particular to a fail-safe injection test tool. Background Technology
[0002] Automotive fault safety testing refers to the process of simulating or inducing faults in vehicle systems and components during the design, research and development, and production of automobiles to assess the safety of vehicles under abnormal conditions. Automotive fault safety testing is a complex and multi-layered process that involves not only technical operations but also interdisciplinary collaboration, including multiple fields such as mechanical engineering, electronic engineering, computer science, and project management.
[0003] However, in the existing technology, the testing of automotive electrical and communication equipment is usually carried out manually. But when electrical and communication equipment malfunctions, leakage and other problems are likely to occur. Manual operation poses certain safety hazards. Moreover, the interface of the testing equipment is usually exposed. When not in use, impurities or other flying objects can easily enter the internal parts, which can damage the interface. This leads to unstable interface connection during use, reduces its service life, and makes it inconvenient to connect the equipment to be tested. Utility Model Content
[0004] The purpose of this invention is to solve the problem that in the existing technology, when testing the electrical and communication equipment of automobiles, manual operation is usually used. However, when the electrical and communication equipment malfunctions, leakage and other problems are likely to occur. Hand-held operation poses certain safety hazards. Moreover, the interface of the testing equipment is usually exposed, and when not in use, impurities or other flying objects can easily enter the internal parts, which can damage the interface and reduce its service life. This makes it inconvenient to connect the equipment to be tested.
[0005] To achieve the above objectives, this utility model adopts the following technical solution: a fail-safe injection testing tool, comprising: a base plate and a testing device, wherein an interface is provided at the center of one side of the testing device, and further comprising:
[0006] A movable component is disposed on one side of the top outer surface of the base plate, and the movable component includes:
[0007] A rectangular groove is formed at the center of the outer surface of one side of the base plate, and a threaded rod is rotatably provided inside the rectangular groove;
[0008] The threaded rod can rotate inside the rectangular groove;
[0009] A positioning component is disposed on the outer surface of the movable component;
[0010] A protective component is disposed on the outer surface of the test equipment.
[0011] Preferably, the moving component also includes:
[0012] A movable plate is movably disposed on the outer surface of the threaded rod, and the movable plate can slide laterally inside the rectangular groove;
[0013] A U-shaped plate is fixedly installed on the top of the movable plate, and a groove is provided at the bottom of the interior of the U-shaped plate;
[0014] Two triangular plates are fixedly installed on one side of the U-shaped plate for adjusting the protective components.
[0015] The technical effect of adopting the above-mentioned further solution is that the adjusting wheel drives the bidirectional screw to rotate, and the bidirectional screw drives the insulating clamp to move relative to or opposite to each other through two sliders, which can be adjusted according to the size of the joint to clamp and fix the joint.
[0016] Preferably, the positioning component includes:
[0017] A bidirectional screw is movably disposed inside the slide groove and can rotate inside the slide groove;
[0018] Both sliders are movably mounted on the outer surface of the bidirectional screw, and an insulating clamp is fixedly installed on the top of the sliders;
[0019] The slider can slide laterally inside the groove;
[0020] An adjusting wheel is fixedly mounted at one end of the bidirectional screw and is used to rotate the bidirectional screw.
[0021] The technical effect of adopting the above-mentioned further solution is that the adjusting wheel drives the bidirectional screw to rotate, and the bidirectional screw drives the insulating clamp to move relative to or opposite to each other through two sliders, which can be adjusted according to the size of the joint to clamp and fix the joint.
[0022] Preferably, the protective components include:
[0023] Two L-shaped plates are fixedly installed at the center of one side of the testing equipment, and limit grooves are provided on the opposite surfaces of the two L-shaped plates;
[0024] Two limiting blocks are fixedly installed inside the limiting groove, and protective plates are fixedly installed on the opposite surfaces of the two limiting blocks for the protection of the interface.
[0025] Two return springs, one end of which is connected to the L-shaped plate and the other end of which is connected to the protective plate, can be used to reset and adjust the protective plate.
[0026] The technical effect of adopting the above-mentioned further solution is that after the triangular plate is removed from the inside of the positioning groove, the protective plate is reset under the elastic force of the reset spring, thus protecting the interface.
[0027] Preferably, the testing equipment has positioning grooves on both sides near the interface for limiting the position of the triangular plate.
[0028] The technical effect of adopting the above-mentioned further solution is that the positioning groove can improve the stability of the triangular plate.
[0029] Preferably, a telescopic plate is fixedly installed on one side inside the rectangular groove, and the other side of the telescopic plate is connected to a movable plate, which can be extended and adjusted inside the rectangular groove.
[0030] The technical effect of adopting the above-mentioned further solution is that the telescopic plate can be extended and retracted along with the moving plate, and the telescopic plate can protect and block the threaded rod inside the rectangular groove.
[0031] Preferably, a servo motor is fixedly installed at the center of one side of the base plate, and the output end of the servo motor is connected to the threaded rod, which can drive the threaded rod to rotate.
[0032] The technical effect of adopting the above-mentioned further solution is that: the servo motor is turned on to drive the threaded rod to rotate, and the threaded rod drives the moving plate to move out of the rectangular groove.
[0033] Preferably, the bottom of the protective plate is provided with an inclined groove for adjusting the protective plate.
[0034] The technical effect of adopting the above-mentioned further solution is that the triangular plate contacts the inclined groove opened at the bottom of the protective plate, and the movement of the triangular plate can push the protective plate to move upward through the limiting block inside the limiting groove.
[0035] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0036] 1. In this utility model, the connector of the equipment to be tested is placed inside the U-shaped plate. The adjusting wheel drives the bidirectional screw to rotate. The bidirectional screw drives the insulating clamp to move relative to or away from each other through two sliders. The adjustment is made according to the size of the connector to clamp and fix the connector. The insulating clamp can improve safety and prevent the risk of electric shock in case of equipment failure. The servo motor is turned on to drive the threaded rod to rotate. The threaded rod drives the moving plate to move out of the rectangular groove. The U-shaped plate is fixedly installed on the top of the moving plate. Therefore, the U-shaped plate drives the fixed connector to move, so that the connector is embedded in the interface and connected to the testing equipment. The testing equipment performs fault injection testing on the equipment to be tested.
[0037] 2. In this utility model, the U-shaped plate drives the triangular plate to move, so that the triangular plate contacts the inclined groove opened at the bottom of the protective plate. The movement of the triangular plate can push the protective plate to move upward inside the limiting groove through the limiting block, so that the protective plate no longer protects the interface. The triangular plate is embedded inside the positioning groove, so that the connector is embedded inside the interface. The positioning groove can improve the stability of the U-shaped plate. After the triangular plate moves out of the positioning groove, the protective plate is reset under the elastic force of the return spring, thus protecting the interface. A telescopic plate is movably embedded inside the rectangular groove. One side of the telescopic plate is fixedly installed inside the rectangular groove, and the other side is fixedly connected to the moving plate. The telescopic plate can be extended and retracted with the moving plate. The telescopic plate can protect and block the threaded rod inside the rectangular groove, so as to prevent the wire connected to the connector from getting stuck inside the rectangular groove. It also improves the connection stability and safety of the interface. Attached Figure Description
[0038] Figure 1 This utility model provides a structural schematic diagram of a fail-safe injection testing tool;
[0039] Figure 2 This invention provides an exploded structural diagram of a fail-safe injection testing tool.
[0040] Figure 3 This invention provides a fail-safe injection testing tool. Figure 2 Enlarged structural diagram at point A in the middle;
[0041] Figure 4 This invention provides a cross-sectional structural diagram of a fail-safe injection testing tool.
[0042] Legend:
[0043] 1. Base plate; 101. Testing equipment; 102. Rectangular groove; 103. Threaded rod; 104. Servo motor; 105. Telescopic plate; 106. Moving plate; 107. U-shaped plate; 108. Interface; 109. Positioning groove; 110. Adjusting wheel; 111. Bidirectional screw; 112. Slider; 113. Insulating clamp; 114. Triangular plate; 115. L-shaped plate; 116. Return spring; 117. Limiting groove; 118. Limiting block; 119. Protective plate; 120. Slide groove; 121. Inclined groove. Detailed Implementation
[0044] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0045] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0046] Example 1, as Figures 1 to 4 As shown, this utility model provides a fail-safe injection test tool, including: a base plate 1, a test device 101, a moving component, a positioning component, and a protective component;
[0047] The moving and positioning components include:
[0048] A threaded rod 103 is movably embedded inside a rectangular groove 102. A movable plate 106 is movably fitted onto the outer surface of the threaded rod 103. One end of the movable plate 106 is movably embedded inside the rectangular groove 102. The output end of a servo motor 104 passes through the rectangular groove 102 and is fixedly connected to one end of the threaded rod 103. The servo motor 104 can drive the threaded rod 103 to rotate in both directions, thereby driving the movable plate 106 to slide back and forth inside the rectangular groove 102. A U-shaped plate 107 is fixedly installed on the top of the movable plate 106, and the bottom of the U-shaped plate 107 has an opening. The slide 120 has a bidirectional screw 111 movably embedded inside it. Two sliders 112 are movably fitted on the outer surface of the bidirectional screw 111. Insulating clamps 113 are fixedly installed on the top of the two sliders 112. An adjusting wheel 110 is fixedly installed on one end of the bidirectional screw 111. By rotating the bidirectional screw 111 through the adjusting wheel 110, the bidirectional screw 111 can drive the two insulating clamps 113 to move relative to or away from each other through the sliders 112. The adjustment can be made according to the size of the connector of the testing equipment. A triangular plate 114 is fixedly installed on one side of the U-shaped plate 107.
[0049] In this embodiment, the connector of the device to be tested is placed inside the U-shaped plate 107. The adjusting wheel 110 drives the bidirectional screw 111 to rotate. The bidirectional screw 111 drives the insulating clamp 113 to move relative to or away from each other through two sliders 112. The adjustment is made according to the size of the connector to clamp and fix the connector. The insulating clamp 113 can improve safety and prevent the risk of electric shock in case of equipment failure. The servo motor 104 is turned on to drive the threaded rod 103 to rotate. The threaded rod 103 drives the moving plate 106 to move out of the rectangular groove 102. The U-shaped plate 107 is fixedly installed on the top of the moving plate 106. Therefore, the U-shaped plate 107 drives the fixed connector to move, so that the connector is embedded in the interface 108 and connected to the testing device 101. The testing device 101 is used to detect the fault of the device to be tested.
[0050] Example 2, as Figures 1 to 4 As shown, the protective components include:
[0051] Two L-shaped plates 115 are fixedly installed on the outer surface of the testing equipment 101 near the interface 108. Limiting grooves 117 are formed on the opposite surfaces of the two L-shaped plates 115. Limiting blocks 118 are movably embedded inside the limiting grooves 117. Protective plates 119 are fixedly installed on the opposite surfaces of the two limiting blocks 118. The protective plates 119 protect the interface 108, preventing impurities and dust from entering when not in use and affecting the service life of the interface 108. Return springs 116 are fixedly connected to the top of the two L-shaped plates 115. The other end of the return spring 116... Fixedly connected to the top of the protective plate 119, the return spring 116 can drive the protective plate 119 to return to its original position. When not in use, it can block the interface 108. The test device 101 has two positioning grooves 109 on its outer surface near the interface 108. The positioning grooves 109 can embed the triangular plate 114 to improve the stability of the U-shaped plate 107. A telescopic plate 105 is fixedly installed on one side inside the rectangular groove 102. The other side of the telescopic plate 105 is fixedly connected to the moving plate 106. The telescopic plate 105 can be adjusted to extend and retract with the moving plate 106.
[0052] In this embodiment, the U-shaped plate 107 drives the triangular plate 114 to move, so that the triangular plate 114 contacts the inclined groove 121 opened at the bottom of the protective plate 119. The movement of the triangular plate 114 can push the protective plate 119 to move upward through the limiting block 118 inside the limiting groove 117, so that the protective plate 119 no longer protects the interface 108. The triangular plate 114 is embedded inside the positioning groove 109, so that the connector is embedded inside the interface 108. The positioning groove 109 can improve the stability of the U-shaped plate 107. After the triangular plate 114 moves out of the positioning groove 109, the protective plate 114 is protected. The protective plate 119 is reset under the elastic force of the return spring 116, protecting the interface 108. A telescopic plate 105 is movably embedded inside the rectangular groove 102. One side of the telescopic plate 105 is fixedly installed inside the rectangular groove 102, and the other side is fixedly connected to the movable plate 106. The telescopic plate 105 can be extended and retracted with the movable plate 106. The telescopic plate 105 can protect and block the threaded rod 103 inside the rectangular groove 102, preventing the wire connected to the connector from getting stuck inside the rectangular groove 102, thus improving safety.
[0053] Working principle: The connector of the device to be tested is placed inside the U-shaped plate 107. The adjusting wheel 110 drives the bidirectional screw 111 to rotate. The bidirectional screw 111 drives the insulating clamp 113 to move relative to or away from each other through two sliders 112. The adjustment is made according to the size of the connector to clamp and fix the connector. The insulating clamp 113 can improve safety and prevent the risk of electric shock in case of equipment failure. The servo motor 104 is turned on to drive the threaded rod 103 to rotate. The threaded rod 103 drives the moving plate 106 to move out of the rectangular groove 102. The U-shaped plate 107 is fixedly installed on the top of the moving plate 106. Therefore, the U-shaped plate 107 drives the fixed connector to move, so that the connector is embedded in the interface 108 and connected to the testing equipment 101. The testing equipment 101 is used to detect the fault of the device to be tested.
[0054] The U-shaped plate 107 moves the triangular plate 114, causing it to contact the inclined groove 121 at the bottom of the protective plate 119. The movement of the triangular plate 114 pushes the protective plate 119 upwards within the limiting groove 117 via the limiting block 118, thus removing the protective plate 119 from protecting the interface 108. The triangular plate 114 then embeds itself into the positioning groove 109, allowing the connector to be embedded into the interface 108. The positioning groove 109 improves the stability of the U-shaped plate 107. After the triangular plate 114 moves out of the positioning groove 109, the protective plate 119... 19 is reset under the elastic force of the return spring 116, protecting the interface 108. A telescopic plate 105 is movably embedded inside the rectangular groove 102. One side of the telescopic plate 105 is fixedly installed inside the rectangular groove 102, and the other side is fixedly connected to the movable plate 106. The telescopic plate 105 can be extended and retracted with the movable plate 106. The telescopic plate 105 can protect and block the threaded rod 103 inside the rectangular groove 102, preventing the wire connected to the connector from getting stuck inside the rectangular groove 102, thus improving safety.
[0055] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A failsafe injection test tool, comprising: The base plate and the testing equipment, wherein an interface is provided at the center of one side of the testing equipment, characterized in that it further includes: A movable component is disposed on one side of the top outer surface of the base plate, and the movable component includes: A rectangular groove is formed at the center of the outer surface of one side of the base plate, and a threaded rod is rotatably provided inside the rectangular groove; The threaded rod can rotate inside the rectangular groove; A positioning component is disposed on the outer surface of the movable component; A protective component is disposed on the outer surface of the test equipment.
2. A failsafe injection test tool according to claim 1, wherein: The mobile component also includes: A movable plate is movably disposed on the outer surface of the threaded rod, and the movable plate can slide laterally inside the rectangular groove; A U-shaped plate is fixedly installed on the top of the movable plate, and a groove is provided at the bottom of the interior of the U-shaped plate; Two triangular plates are fixedly installed on one side of the U-shaped plate for adjusting the protective components.
3. A failsafe injection test tool according to claim 2, wherein: The positioning components include: A bidirectional screw is movably disposed inside the slide groove and can rotate inside the slide groove; Both sliders are movably mounted on the outer surface of the bidirectional screw, and an insulating clamp is fixedly installed on the top of the sliders; The slider can slide laterally inside the groove; An adjusting wheel is fixedly mounted at one end of the bidirectional screw and is used to rotate the bidirectional screw.
4. A failsafe injection test tool according to claim 1, wherein: The protective components include: Two L-shaped plates are fixedly installed at the center of one side of the testing equipment, and limit grooves are provided on the opposite surfaces of the two L-shaped plates; Two limiting blocks are fixedly installed inside the limiting groove, and protective plates are fixedly installed on the opposite surfaces of the two limiting blocks for the protection of the interface. Two return springs, one end of which is connected to the L-shaped plate and the other end of which is connected to the protective plate, can be used to reset and adjust the protective plate.
5. A failsafe injection test tool according to claim 1, wherein: The testing equipment has positioning grooves on both sides near the interface for limiting the position of the triangular plate.
6. A failsafe injection test tool according to claim 1, wherein: A telescopic plate is fixedly installed on one side inside the rectangular groove, and the other side of the telescopic plate is connected to a movable plate, which can be extended and retracted within the rectangular groove.
7. A failsafe injection test tool according to claim 1, wherein: A servo motor is fixedly installed at the center of one side of the base plate. The output end of the servo motor is connected to the threaded rod, which can drive the threaded rod to rotate.
8. A failsafe injection test tool according to claim 4, wherein: The bottom of the protective plate has an inclined groove for adjusting the protective plate.