An improved waterproof communication module

By designing housing mounting holes and seals in the communication module, combined with positioning posts and interference ribs, the problem of difficult disassembly and maintenance of connectors and housings in existing technologies has been solved, realizing automated SMT production and cost reduction.

CN224460121UActive Publication Date: 2026-07-03TAIZHOU ZHITONG TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TAIZHOU ZHITONG TECH CO LTD
Filing Date
2025-08-13
Publication Date
2026-07-03

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    Figure CN224460121U_ABST
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Abstract

This utility model discloses an improved waterproof communication module, comprising: a housing with at least one first mounting hole; at least one connector, with a first sealing element fitted between the connector and the inner wall of the first mounting hole; and a circuit board, with the connector soldered to the front side of the circuit board, the circuit board installed inside the housing, and adhesive being applied between the back side of the circuit board and the inner wall of the housing. Through this technical solution, this utility model allows for automated SMT production, where the connector is soldered onto the circuit board, and then the modular component is inserted into the housing. The first sealing element provides waterproofing, and subsequent adhesive application to the back side simplifies the production process, reduces the production cycle, and saves time and costs.
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Description

Technical Field

[0001] This utility model belongs to the field of communication module technology, specifically relating to an improved waterproof communication module. Background Technology

[0002] Currently, most communication modules use a sealing potting method between the connector and the housing. Because the connector and housing are sealed with potting compound, disassembly and repair are difficult. Furthermore, this method requires first potting and securing the connector and housing before installing the circuit board for soldering, making automated SMT production impossible and increasing labor costs. In traditional processes, after the connector and housing are assembled and potted together, the circuit board lacks connector plugs, requiring the creation of a dedicated connection testing fixture. After soldering the connectors to the circuit board and housing, if rework is needed, multiple connectors on the housing must be removed from the circuit board simultaneously, making the process irreversible. Moreover, this method results in a long adhesive curing period, increasing production costs. Therefore, developing an improved waterproof communication module that overcomes these shortcomings is crucial. Utility Model Content

[0003] To solve at least one of the above-mentioned technical problems, this utility model provides an improved waterproof communication module, comprising:

[0004] The outer casing has at least one first mounting hole.

[0005] At least one connector, wherein a first seal is fitted between the outside of the connector and the inner wall of the first mounting hole;

[0006] The circuit board, the connector is soldered to the front of the circuit board, the circuit board is mounted inside the housing, and the back of the circuit board is potted between the back of the circuit board and the inner wall of the housing.

[0007] Through the above technical solution, this utility model can first use SMT automated production to solder the connector onto the circuit board, and then insert the modular part into the shell. Since the setting of the first sealing element can achieve waterproof function, the potting operation is then performed on the back, which simplifies the production process, reduces the production cycle, and saves time and costs.

[0008] The connector housing has multiple positioning posts, and the circuit board has positioning holes that mate with the positioning posts. The outer wall of each positioning post has at least one first interference rib; the first interference rib is interference-fitted with the inner wall of the positioning hole for stable installation and to prevent detachment. The circuit board has soldering through holes through which the connector's soldering posts pass for soldering to the circuit board; the connector also has an identification facet to identify the installation direction.

[0009] The connecting housing has a first mounting groove, and the first sealing element is installed in the first mounting groove. The inner wall of the first mounting hole has a first limiting protrusion, and the connecting housing has a second limiting protrusion that mates with the first limiting protrusion. The first mounting groove is formed on the second limiting protrusion. The mating surfaces of the first and second limiting protrusions are beveled. A third sealing element is also fitted over the connecting housing, and the third sealing element and the first sealing element are respectively located on opposite sides of the first limiting protrusion.

[0010] The outer casing has at least one second mounting hole and also includes a light guide post. A second sealing element is fitted between the light guide post and the second mounting hole. The position of the light guide post matches the LED beads soldered on the circuit board. A second mounting groove is formed on the outer side of the light guide post, and the second sealing element is installed in the second mounting groove, abutting against the inner wall of the second mounting groove and the second mounting hole to achieve a seal. A second interference rib is provided on the outer wall of the light guide post. The second interference rib is interference-fitted with the inner wall of the second mounting hole for stable installation and to prevent it from falling off. The second interference rib is located on the side of the second sealing element closer to the circuit board.

[0011] The second interference rib is arranged in a ring shape, while the first interference rib is arranged in a strip shape.

[0012] The outer casing and the circuit board are mounted by fasteners; the outer casing has at least one window, and a groove is formed on the periphery of the window on the front side of the outer casing; it also includes a cover plate, and a plug-in that mates with the groove is formed on the cover plate. The plug-in is inserted into the groove, and a gasket is installed between the plug-in and the groove. The cover plate and the outer casing are connected by fasteners; the outer casing has at least one fixing groove, and a fixing slot is formed in the fixing groove; it also includes an identification element, and an insert that mates with the fixing slot is formed on the identification element, and the two are inserted into each other.

[0013] Compared with the prior art, the advantages of this utility model are: the utility model has a simple structure, the connector and circuit board are welded and integrated into a modular design, and then plugged into the shell and potted with glue. There is no need to make test fixtures, which simplifies the production cost and cycle. Attached Figure Description

[0014] Figure 1 This is an exploded view of the present invention;

[0015] Figure 2 This is a cross-sectional schematic diagram of the present invention;

[0016] Figure 3 This is a schematic diagram of the installation of the light guide column of this utility model;

[0017] Figure 4 This is a schematic diagram of the circuit board, connector module, and housing assembly of this utility model;

[0018] Figure 5 This is a schematic diagram of the back coating of this utility model;

[0019] Figure 6 A 3D view of the connector;

[0020] Figure 7 A cross-sectional schematic diagram of the connector installation according to this utility model;

[0021] Figure 8 Schematic diagram of the installation cross-section of the light guide post;

[0022] Figure label:

[0023] 1. Housing; 101. First mounting hole; 102. First limiting protrusion; 103. Second mounting hole; 104. Window; 105. Recess; 106. Cover plate; 107. Insert; 108. Gasket; 109. Fixing groove; 110. Fixing slot; 111. Identifier; 112. Insert;

[0024] 2 Connector; 201 First seal; 202 Positioning post; 203 First interference rib; 204 Identification facet; 205 First mounting groove; 206 Second limiting protrusion; 207 Third seal; 208 Connecting housing;

[0025] 3. Circuit board; 301 positioning hole; 302 solder through hole;

[0026] 4. Glue application;

[0027] 5. Light guide post; 501. Second seal; 502. Second mounting groove; 503. Second interference rib. Detailed Implementation

[0028] To enable those skilled in the art to better understand this utility model and to more clearly define the scope of protection claimed by this utility model, the present utility model is described in detail below with reference to certain specific embodiments. It should be noted that the following are only some specific embodiments of the present utility model concept, and are only a part of the embodiments of this utility model. The specific and direct description of related structures is only for the convenience of understanding this utility model, and the specific features do not necessarily or directly limit the scope of implementation of this utility model.

[0029] Referring to the accompanying drawings, this utility model adopts the following technical solution: This utility model provides an improved waterproof communication module, comprising:

[0030] The outer casing 1 has at least one first mounting hole 101.

[0031] At least one connector 2, wherein a first sealing element 201 is fitted between the outer side of the connector 2 and the inner wall of the first mounting hole 101;

[0032] Circuit board 3, connector 2 is soldered to the front of circuit board 3, circuit board 3 is installed inside the housing 1, and glue 4 is poured between the back of circuit board 3 and the inner wall of housing 1.

[0033] Through the above technical solution, this utility model can first use SMT automated production to solder the connector 2 onto the circuit board 3, and then insert the modular part into the housing 1. Since the setting of the first sealing element 201 can achieve waterproof function, the potting 4 operation is then performed on the back, which simplifies the production process, reduces the production cycle, and saves time and costs.

[0034] The connector 2 has a plurality of positioning posts 202 on its connecting housing 208, and the circuit board 3 has positioning holes 301 that mate with the positioning posts 202. The outer wall of each positioning post 202 has at least one first interference rib 203; the first interference rib 203 is press-fitted with the inner wall of the positioning hole 301 for stable installation and to prevent detachment. The circuit board 3 has soldering through holes 302 through which the soldering connecting post of the connector 2 passes for soldering to the circuit board 3; the connector 2 has an identification cut surface 204 to identify the installation direction.

[0035] The connecting housing 208 has a first mounting groove 205, and the first sealing member 201 is installed in the first mounting groove 205. The inner wall of the first mounting hole 101 has a first limiting protrusion 102, and the connecting housing 208 has a second limiting protrusion 206 that mates with the first limiting protrusion 102. The first mounting groove 205 is located on the second limiting protrusion 206. The mating surfaces of the first limiting protrusion 102 and the second limiting protrusion 206 are inclined surfaces. A third sealing member 207 is also fitted over the connecting housing 208, and the third sealing member 207 and the first sealing member 201 are respectively located on both sides of the first limiting protrusion 102.

[0036] The outer casing 1 has at least one second mounting hole 103 and also includes a light guide post 5. A second sealing element 501 is sleeved between the light guide post 5 and the second mounting hole 103. The position of the light guide post 5 matches the LED beads soldered on the circuit board 3. A second mounting groove 502 is formed on the outer side of the light guide post 5. The second sealing element 501 is installed in the second mounting groove 502 and abuts against the inner wall of the second mounting groove 502 and the second mounting hole 103 to achieve a seal. A second interference rib 503 is provided on the outer wall of the light guide post 5. The second interference rib 503 is interference-fitted with the inner wall of the second mounting hole 103 for stable installation and to prevent it from falling off. The second interference rib 503 is located on the side of the second sealing element 501 closer to the circuit board 3.

[0037] The second interference rib 503 is arranged in a ring shape, while the first interference rib 203 is arranged in a strip shape.

[0038] During production, the two steps of installing the light guide post 5 onto the housing 1 and soldering the connector 2 onto the circuit board 3 can be performed simultaneously.

[0039] The outer casing 1 and the circuit board 3 are mounted by fasteners; the outer casing 1 has at least one window 104, and the periphery of the window 104 is provided with a groove 105 on the front side of the outer casing 1; it also includes a cover plate 106, and the cover plate 106 has a plug 107 that mates with the groove 105. The plug 107 is inserted into the groove 105, and a gasket 108 is installed between the plug 107 and the groove 105; the cover plate 106 and the outer casing 1 are connected by fasteners; the outer casing 1 has at least one fixing groove 109, and the fixing groove 109 has a fixing slot 110; it also includes an identification piece 111, and the identification piece 111 has an insert 112 that mates with the fixing slot 110; the two are inserted together.

[0040] Compared with the prior art, the advantages of this utility model are: the utility model has a simple structure, the connector 2 and the circuit board 3 are welded and integrated into a modular form, and then plugged into the shell 1 and potted with glue 4. There is no need to make test fixtures, which simplifies the production cost and cycle.

[0041] The technical solution of this utility model has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the protection scope of this utility model is obviously not limited to these specific embodiments. Without departing from the principle of this utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of this utility model.

Claims

1. An improved waterproof communication module, characterized by: include: The outer casing (1) has at least one first mounting hole (101) on it; At least one connector (2), wherein a first seal (201) is fitted between the outside of the connector (2) and the inner wall of the first mounting hole (101); The circuit board (3) is soldered to the front side of the circuit board (3), the circuit board (3) is installed inside the housing (1), and the back of the circuit board (3) is filled with glue (4) between it and the inner wall of the housing (1).

2. The improved waterproof communication module of claim 1, wherein: The connector (2) has a plurality of positioning posts (202) on its connecting housing (208), and the circuit board (3) has positioning holes (301) that cooperate with the positioning posts (202).

3. The improved waterproof communication module of claim 2, wherein: The outer wall of the positioning post (202) is provided with at least one first interference rib (203); And / or, the circuit board (3) is provided with a soldering through hole (302), and the soldering connecting post of the connector (2) passes through the soldering through hole (302) to be soldered to the circuit board (3); And / or, the connector (2) has an identification facet (204) to identify the installation direction.

4. The improved waterproof communication module of claim 2, wherein: The connecting housing (208) has a first mounting groove (205), and the first sealing member (201) is installed in the first mounting groove (205).

5. The improved waterproof communication module of claim 4, wherein: The inner wall of the first mounting hole (101) is provided with a first limiting protrusion (102), and the connecting shell (208) is provided with a second limiting protrusion (206) that cooperates with the first limiting protrusion (102). The first mounting groove (205) is opened on the second limiting protrusion (206).

6. The improved waterproof communication module according to claim 5, characterized in that: A third sealing element (207) is also provided outside the connecting shell (208), and the third sealing element (207) and the first sealing element (201) are respectively disposed on both sides of the first limiting protrusion (102).

7. The improved waterproof communication module of claim 1, wherein: The outer casing (1) is provided with at least one second mounting hole (103) and also includes a light guide post (5). A second sealing element (501) is sleeved between the light guide post (5) and the second mounting hole (103). The position of the light guide post (5) is matched with the lamp beads soldered on the circuit board (3).

8. The improved waterproof communication module of claim 7, wherein: The light guide post (5) has a second mounting groove (502) on its outside. The second sealing member is installed in the second mounting groove (502). The second sealing member (501) abuts against the inner wall of the second mounting groove (502) and the second mounting hole (103) to achieve a seal.

9. The improved waterproof communication module of claim 8, wherein: The light guide post (5) has a second interference rib (503) on its outer wall. The second interference rib (503) is interference-fitted with the inner wall of the second mounting hole (103) to ensure stable installation and prevent it from falling off. The second interference rib (503) is located on the side of the second seal (501) close to the circuit board (3).

10. The improved waterproof communication module according to claim 1, characterized in that: The outer casing (1) and the circuit board (3) are mounted by fasteners; And / or, at least one window (104) is provided on the outer casing (1), and a groove (105) is provided on the periphery of the window (104) on the front side of the outer casing (1), and a cover plate (106) is also provided. A plug (107) is provided on the cover plate (106) to cooperate with the groove (105). The plug (107) is inserted into the groove (105), and a gasket (108) is installed between the plug (107) and the groove (105). And / or, the outer casing (1) is provided with at least one fixing groove (109), the fixing groove (109) is provided with a fixing slot (110), and also includes an identification piece (111), the identification piece (111) is provided with an insert (112) that cooperates with the fixing slot (110), and the two are inserted together.