Full-automatic inductance sorting device with multi-channel detection

Abstract

The utility model discloses a full -automatic inductance distribution device with multichannel detection has relative rotation to realize automatic feeding according to the vibration disc in the configuration, and the product gradually rotates and rises to the distribution spare along the chain link, and realizes the unloading of each part cooperation of distribution spare, and the scheme realizes the identification display of product through the detection piece, and realizes the final classification unloading through the distribution spare, greatly improves the efficiency of inductance detection distribution device, and simultaneously, the scheme realizes the synchronous distribution of multichannel through the mutual cooperation of first chain link and second chain link, further improves the distribution efficiency, solves the problem of low efficiency, high artificial cost of existing inductance detection distribution device.

Description

Technical Field

[0001] This utility model relates to the technical field of inductor component sorting and testing, and in particular to a fully automatic inductor sorting device with multi-channel detection. Background Technology

[0002] Inductors are one of the most commonly used components in electronic circuits, and their performance directly affects the normal operation of electronic devices.

[0003] Currently, most existing inductance detection and sorting devices require manual intervention, such as manual feeding and manual sorting. This method is inefficient and has high labor costs.

[0004] Therefore, it is necessary to develop a fully automatic inductor dispensing device with multi-channel detection to improve the efficiency of inductor detection and dispensing. Utility Model Content

[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0006] In view of the problems existing in the above-mentioned inductive detection and material distribution device, this utility model is proposed.

[0007] Therefore, the purpose of this utility model is to provide a fully automatic inductor feeding device with multi-channel detection, which solves the problems of low efficiency and high labor costs of existing inductor detection feeding devices.

[0008] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a fully automatic inductive dispensing device with multi-channel detection, comprising an electrical control cabinet, a vibratory feeder, a detection component, and a dispensing component; the electrical control cabinet is equipped with start buttons for starting the vibratory feeder and the detection component respectively; the vibratory feeder has a two-layer barrel-shaped structure, specifically including a bottom motor layer and an upper sample dispensing layer; the upper sample dispensing layer includes an outer protective layer and an inner dispensing layer; a drive structure is configured in the bottom motor layer; a rotating block is fixedly connected to the top of the drive structure; the rotating block drives the bottom plate of the outer protective layer to rotate synchronously; and the inner sample dispensing layer... The inner sample layer is fixed by an external bracket. A spiral climbing link is fixed on the inner peripheral wall of the inner sample layer. The link extends from the top of the inner sample layer to the material distribution component for sample dispensing. The link includes an upper first link and a lower second link arranged at intervals. A through slit is provided in the middle of the first link. The bottom of the through slit is directly opposite the second link. The detection component is set on the inner peripheral wall of the inner sample layer. The product on the first link and the second link are photographed and sampled by a dual-layer image acquisition component. The image information is wirelessly transmitted to the display unit embedded in the electrical control cabinet at the same time.

[0009] As a preferred embodiment of the fully automatic inductive material dispensing device with multi-channel detection described in this utility model, the upper surface of the rotating block is raised.

[0010] In a preferred embodiment of the fully automatic inductor feeding device with multi-channel detection described in this utility model, the surface of the link is coated with rubber.

[0011] As a preferred embodiment of the fully automatic inductive material dispensing device with multi-channel detection described in this utility model, the detection component is specifically a camera, and the detection component is wirelessly connected to the electrical control cabinet to transmit the acquired image to the display unit embedded in the electrical control cabinet.

[0012] As a preferred embodiment of the fully automatic inductor feeding device with multi-channel detection described in this utility model, a horizontal bar is provided on the periphery of each link.

[0013] As a preferred embodiment of the fully automatic inductor feeding device with multi-channel detection described in this utility model, wherein: the bottom end of both the first link and the second link extends to the bottom plate of the outer protective layer.

[0014] The beneficial effects of this utility model are as follows: This utility model provides a fully automatic inductor sorting device with multi-channel detection. Automatic feeding is achieved based on the relative rotation of the vibrating plate. The product gradually rotates and rises along the link to the sorting component, and the various components of the sorting component cooperate to achieve unloading. This solution achieves product identification and display through the detection component and final sorting and unloading through the sorting component, which greatly improves the efficiency of the inductor detection sorting device. At the same time, this solution achieves synchronous sorting of multiple channels through the mutual cooperation of the first link and the second link, which further improves the sorting efficiency and solves the problems of low efficiency and high labor cost of existing inductor detection sorting devices. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 2 This is another overall structural schematic diagram of the present utility model.

[0018] Figure 3 This is an enlarged structural diagram of the detection component location involved in this utility model.

[0019] Figure 4 This is a cross-sectional view of the present invention along the AA direction. Detailed Implementation

[0020] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0022] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0023] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0024] Most existing inductor detection and sorting devices require manual intervention, such as manual feeding and manual sorting. This method is inefficient and has high labor costs.

[0025] Therefore, refer to Figures 1-4 This utility model provides a fully automatic inductive material dispensing device with multi-channel detection, including an electrical control cabinet 100, a vibrating plate 200, a detection component 300, and a dispensing component 400;

[0026] The electrical control cabinet 100 is equipped with start buttons for starting the vibratory feeder 200 and the detection element 300. The vibratory feeder 200 has a two-layer barrel-shaped structure, specifically including a bottom motor layer and an upper sample dispensing layer. The upper sample dispensing layer includes an outer protective layer and an inner sample separation layer. The bottom motor layer is equipped with a drive structure 201, and a rotating block 202 is fixedly connected to the top of the drive structure 201. The rotating block 202 drives the bottom plate a of the outer protective layer to rotate synchronously. The inner sample separation layer b is fixed by an external bracket. A spiral climbing link 203 is fixedly installed on the inner peripheral wall of the inner sample separation layer b. The sampling process extends from the top of the inner sampling layer b to the material distribution unit 400. The link 203 includes an upper first link 203a and a lower second link 203b arranged at intervals. A through-slit 203a-1 is provided in the middle of the first link 203a. The bottom of the through-slit 203a-1 is directly opposite the second link 203b. The detection unit 300 is set on the inner peripheral wall of the inner sampling layer b. The dual-layer image acquisition unit takes pictures of the products on the first link 203a and the second link 203b respectively, and simultaneously transmits the image information wirelessly to the display unit embedded in the electrical control cabinet 100.

[0027] It should be noted that the control circuits in the electrical control cabinet 100 involved in this utility model are all existing conventional control circuits, and there are no corresponding improvements. The switching of the corresponding components is achieved through the corresponding control buttons.

[0028] Specifically, pressing the corresponding button in the electrical control cabinet 100 drives the structure 201 to move, causing the rotating block 202 to rotate, which in turn causes the outer protective layer base plate a to rotate synchronously. This, combined with the inner sample layer b fixed by the bracket, enables the product to spiral upwards via the self-link 203.

[0029] It should be noted that the bracket for fixing the inner sample layer b is directly externally connected, so it is not shown in the figure. Direct fixation can be achieved by welding the bracket directly.

[0030] The rotating block 202 has a raised upper surface. When a product falls into the vibrating plate 200 due to pressure during movement, it will roll into a corner of the vibrating plate 200 under the influence of gravity due to the raised surface, thus achieving re-collection.

[0031] The surface of link 203 is coated with rubber. Coating the surface of link 203 with smooth rubber to reduce friction improves the feeding efficiency to some extent. Of course, if link 203 itself is made of stainless steel, the smooth rubber coating can be omitted.

[0032] Specifically, the detection component 300 is a camera. The detection component 300 is wirelessly connected to the electrical control cabinet 100 and transmits the acquired images to the display unit embedded in the electrical control cabinet 100.

[0033] It should be noted that after the detection component 300 of this utility model takes a picture to acquire the image, it transmits it to the electrical control cabinet 100 using existing conventional transmission methods and protocols, which do not require further explanation.

[0034] Furthermore, horizontal bars are installed on the perimeter of link 203 to prevent products from easily falling off during the loading process.

[0035] Furthermore, the bottom ends of both the first link 203a and the second link 203b extend to the bottom plate a of the outer protective layer.

[0036] This invention improves material distribution efficiency by using a first link 203a and a second link 203b in cooperation. All inductors directly enter the first link 203a. Due to the through-slit 203a-1, inductors smaller than the through-slit 203a-1 fall directly into the second link 203b midway and spiral upwards along the corresponding link until they reach the material distribution component 400.

[0037] It should be noted that when using this solution, the through-slit 203a-1 of the mold should be as large as possible. It should be larger than the diameter of a smaller inductor but smaller than the diameter of a larger inductor. After repeated testing, the through-slit 203a-1 of the mold should be able to fall relatively easily during the spiral movement.

[0038] It should also be noted that, apart from the horizontal setting method shown in the figure, the through-slit 203a-1 can also be set vertically. Users can choose according to the actual mold opening situation and the size of the device, as long as the inductor device can be shunted once.

[0039] During operation, pressing the corresponding start button on the electrical control cabinet 100 initiates the operation of the vibrating plate 200 and the detection component 300. This drives the structure 201 to rotate, causing the rotating block 202 to rotate and the outer protective layer base plate a to rotate synchronously. Combined with the inner sampling layer b fixed by the bracket, the product spirals upwards from the link 203. As the product climbs along the link 203, the detection component 300 takes pictures and transmits the image information to the display unit embedded in the electrical control cabinet 100. Simultaneously, as the product climbs along the link 203, smaller diameter products fall first from the through-slit 203a-1 into the second link 203b, completing the collection piece by piece. Finally, the two collection boxes in the sorting component 400 contain: the first box primarily contains larger inductor components, with a small number of smaller inductor components that can be manually selected; the second box primarily contains larger inductor components, with a small number of larger inductor components that can be manually selected. This multi-channel sorting and detection simplifies manual labor and improves efficiency.

[0040] This invention provides a fully automatic inductor sorting device with multi-channel detection. Automatic feeding is achieved based on the relative rotation of the vibrating plate. The product gradually rotates and rises along the link to the sorting component, where various parts cooperate to unload the product. This solution uses a detection component to identify and display the product, and the sorting component to achieve final sorting and unloading, greatly improving the efficiency of the inductor detection sorting device. Furthermore, this solution achieves synchronous multi-channel sorting through the cooperation of the first and second links, further improving sorting efficiency and solving the problems of low efficiency and high labor costs in existing inductor detection sorting devices.

[0041] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A fully automatic inductive material dispensing device with multi-channel detection, characterized in that: It includes an electrical control cabinet (100), a vibratory feeder (200), a testing component (300), and a material distribution component (400); The electrical control cabinet (100) is equipped with start buttons for starting the vibratory feeder (200) and the detection element (300), respectively. The vibratory feeder (200) has a two-layer barrel structure, specifically including a bottom motor layer and an upper sample dispensing layer. The upper sample dispensing layer includes an outer protective layer and an inner sample separation layer. The bottom motor layer is equipped with a drive structure (201). A rotating block (202) is fixedly connected to the top of the drive structure (201). The rotating block (202) drives the bottom plate (a) of the outer protective layer to rotate synchronously. The inner sample separation layer (b) is fixed by an external bracket. A spiral climbing link (203) is fixedly installed on the inner peripheral wall of the inner sample separation layer (b). The link (203) is from the inside... The top of the sample layer (b) extends to the material distribution component (400) for sample output. The link (203) includes an upper first link (203a) and a lower second link (203b) arranged at intervals. A through seam (203a-1) is provided in the middle section of the first link (203a). The bottom of the through seam (203a-1) is directly opposite the second link (203b). The detection component (300) is set on the inner peripheral wall of the inner sample layer (b). The double-layer image acquisition component takes pictures of the products on the first link (203a) and the second link (203b) respectively, and simultaneously transmits the image information wirelessly to the display unit embedded in the electrical control cabinet (100).

2. The fully automatic inductive material dispensing device with multi-channel detection as described in claim 1, characterized in that: The upper surface of the rotating block (202) is raised.

3. The fully automatic inductive material dispensing device with multi-channel detection as described in claim 2, characterized in that: The surface of the link (203) is coated with rubber.

4. The fully automatic inductive material dispensing device with multi-channel detection as described in claim 3, characterized in that: The detection device (300) is specifically a camera. The detection device (300) is wirelessly connected to the electrical control cabinet (100) and transmits the acquired images to the display unit embedded in the electrical control cabinet (100).

5. The fully automatic inductive material dispensing device with multi-channel detection as described in claim 4, characterized in that: The links (203) are all equipped with horizontal railings on their perimeter walls.

6. The fully automatic inductive material dispensing device with multi-channel detection as described in claim 5, characterized in that: The bottom ends of both the first link (203a) and the second link (203b) extend to the bottom plate (a) of the outer protective layer.

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