An audio internal connecting wire
By incorporating a gray EVA fire-retardant foam fire-retardant layer and a rubber sleeve cable tie structure into the power cord, the problem of poor fire resistance of the power cord is solved, achieving higher fire resistance and extended service life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NANGUDI ELECTRONICS CO LTD
- Filing Date
- 2025-07-07
- Publication Date
- 2026-07-10
AI Technical Summary
Existing power cords have poor fire resistance, are prone to wear and tear, leading to safety hazards and shortening their service life.
Gray EVA fireproof foam is used as the first and second fireproof layers, covering the main line segment, the first sub-line segment, and the second sub-line segment, and is bound with rubber sleeves and cable ties to form a fireproof structure.
It improves the fire resistance of the power cord, eliminates the safety hazard of fire caused by electrical sparks, extends its service life, and enhances its insulation and shock resistance.
Smart Images

Figure CN224480823U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of integrated wiring harness technology, specifically to an internal connection wire for audio equipment. Background Technology
[0002] Power cords and data cables, as carriers of electrical energy and signals, are widely used in various aspects of life, such as in electronic devices like audio equipment. Common power cord structures consist of aluminum or copper wires covered with an insulation layer, with an additional insulation layer on top and a protective layer in between to enhance wear resistance. However, due to their structure, the wear resistance of these power cords is not ideal, making them prone to wear, short circuits, and leakage, thus shortening their lifespan. Furthermore, existing power cords have poor fire resistance; a short circuit can easily create a safety hazard, potentially causing fires in electronic devices. Utility Model Content
[0003] The purpose of this invention is to provide an internal audio connection cable with better fire resistance, in order to solve the problem mentioned in the background art that the power cord has poor fire resistance, which easily leaves safety hazards and can easily lead to fires in audio and other electronic devices.
[0004] To achieve the above objectives, this utility model provides the following technical solution:
[0005] An internal connection cable for an audio system includes a plug, a main wire segment, a first rubber sleeve, a first branch wire segment, and a second branch wire segment. One end of the main wire segment is connected to the plug, and the other end is connected to the first rubber sleeve. The first rubber sleeve is connected to the first branch wire segment and the second branch wire segment respectively at the end opposite to the plug. The main wire segment, the first branch wire segment, and the second branch wire segment are all covered with a first fireproof layer.
[0006] Preferably, the main line segment includes a first wire, a second wire, a third wire, and a fourth wire, which are housed within the first fireproof layer and respectively connected to the plug.
[0007] Preferably, the first wire passes through the first sleeve and is connected to the first terminal at one end relative to the plug, and the second wire passes through the first sleeve and is connected to the second terminal at one end relative to the plug, and the first wire and the second wire pass through the first sleeve to form the first branch segment.
[0008] Preferably, a second rubber sleeve is fitted onto the first fireproof layer of the first sub-segment.
[0009] Preferably, the third wire passes through the first rubber sleeve at one end relative to the plug and is connected to a third terminal, and the fourth wire passes through the first rubber sleeve at one end relative to the plug and is connected to a fourth terminal. The third wire and the fourth wire pass through the first rubber sleeve at one end to form the second branch segment.
[0010] Preferably, it includes a first cable tie, which is wrapped around the first fireproof layer of the first branch segment and the second branch segment to tie the first branch segment and the second branch segment together.
[0011] Preferably, it includes a fifth wire and a sixth wire, one end of the fifth wire is connected to the third terminal and the other end is connected to the fifth terminal, one end of the sixth wire is connected to the fourth terminal and the other end is connected to the sixth terminal, and both the fifth terminal and the sixth terminal are locking female terminals.
[0012] Preferably, the plug includes a base and a plug pin connected to the side wall of the base, and the base has a plurality of wire holes through the plug pin.
[0013] Preferably, the plug-in post has spiral posts fixed to the base on both sides.
[0014] Preferably, the first fireproof layer is gray EVA fireproof foam.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. By setting a first fireproof layer and a second fireproof layer, both of which are gray EVA fireproof foam, the wires are isolated from electrical sparks, thereby improving the fire resistance of the wires, eliminating safety hazards such as electrical spark fires, and extending the service life of the wires.
[0017] 2. It is provided with a first rubber sleeve and a second rubber sleeve. The first rubber sleeve serves to integrate the wires. Both the first rubber sleeve and the second rubber sleeve have annular grooves on their outer circumferential surfaces to facilitate cooperation with other components.
[0018] 3. The first cable tie is wrapped around the first fireproof layer of the first sub-segment and the second sub-segment to bind the first sub-segment and the second sub-segment together; the second cable tie is used to bind the main segment, the first sub-segment, the second sub-segment and the third sub-segment together to prevent them from being scattered and to facilitate storage or preservation. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the internal connection wire of the speaker in this utility model;
[0020] Figure 2 This is a side view of the end face of the plug of this utility model.
[0021] In the diagram: 1. Plug; 101. Pin; 102. Connector pin; 103. Spiral pin; 2. Main wire segment; 21. First conductor; 22. Second conductor; 23. Third conductor; 24. Fourth conductor; 3. First sleeve; 4. First branch segment; 5. Second branch segment; 6. First fireproof layer; 7. First terminal; 8. Second terminal; 9. Second sleeve; 10. Third terminal; 11. Fourth terminal; 12. Fifth conductor; 13. Sixth conductor; 14. Fifth terminal; 15. Sixth terminal; 16. Second fireproof layer; 17. First cable tie; 18. Third branch segment. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1 An internal audio connection cable includes a plug 1, a main wire segment 2, a first rubber sleeve 3, a first branch wire segment 4, and a second branch wire segment 5. One end of the main wire segment 2 is connected to the plug 1, and the other end is connected to the first rubber sleeve 3. The first rubber sleeve 3 is connected to the first branch wire segment 4 and the second branch wire segment 5 respectively at the end opposite to the plug 1. The main wire segment 2, the first branch wire segment 4, and the second branch wire segment 5 are all covered with a first fireproof layer 6, which effectively isolates the main wire segment 2, the first branch wire segment 4, and the second branch wire segment 5 from electrical sparks, providing good fire resistance.
[0024] In this embodiment, plug 1 can be used in conjunction with the socket of electronic components. Please refer to [link / reference]. Figure 1-2 The plug 1 includes a foot base 101 and a plug post 102 connected to the side wall of the foot base 101. The foot base 101 has several wire holes that pass through the plug post 102. The plug post 102 has spiral posts 103 fixed on the foot base 101 on both sides.
[0025] The main wiring segment 2 includes a first wire 21, a second wire 22, a third wire 23, and a fourth wire 24, which are housed within the first fireproof layer 6 and respectively connected to the plug 1. One end of each of the first wire 21, second wire 22, third wire 23, and fourth wire 24 is inserted into a wire hole in the plug 1. (See also...) Figure 1 In this embodiment, the first conductor 21 and the second conductor 22 are spirally wound together, and the third conductor 23 and the fourth conductor 24 are spirally wound together. They are all fixed together by one or more loop-shaped stranded wires to prevent the conductors from unraveling.
[0026] One end of the first wire 21 passes through the first sleeve 3 relative to the plug 1 and is connected to the first terminal 7. One end of the second wire 22 passes through the first sleeve 3 relative to the plug 1 and is connected to the second terminal 8. The first wire 21 and the second wire 22 passing through the first sleeve 3 form the first branch segment 4. A second sleeve 9 is fitted onto the first fireproof layer 6 of the first branch segment 4. In this embodiment, the first sleeve 3 serves as an integrated wire. Both the first sleeve 3 and the second sleeve 9 have annular grooves on their outer circumferential surfaces to facilitate mating with other components.
[0027] Please see Figure 1 The third wire 23 passes through the first rubber sleeve 3 at one end relative to the plug 1 and is connected to the third terminal 10. The fourth wire 24 passes through the first rubber sleeve 3 at one end relative to the plug 1 and is connected to the fourth terminal 11. The third wire 23 and the fourth wire 24 passing through the first rubber sleeve 3 form the second branch segment 5. In this embodiment, both the third terminal 10 and the fourth terminal 11 are female locking terminals, which can be fastened to the female locking terminals of the electronic device.
[0028] Please see Figure 1 The internal connecting cable of the audio system includes a first cable tie 17, which is wrapped around the first fireproof layer 6 of the first branch segment 4 and the second branch segment 5 to bind the first branch segment 4 and the second branch segment 5 together. In this embodiment, the first cable tie 17 is a black oval iron core cable tie.
[0029] Please see Figure 1 The internal connecting wires of the audio system include a fifth conductor 12 and a sixth conductor 13. One end of the fifth conductor 12 is connected to a third terminal 10, and the other end is connected to a fifth terminal 14. One end of the sixth conductor 13 is connected to a fourth terminal 11, and the other end is connected to a sixth terminal 15. Both the fifth terminal 14 and the sixth terminal 15 are locking female terminals. In this embodiment, the fifth conductor 12 and the sixth conductor 13 form a third branch segment 18, and the fifth conductor 12 and the sixth conductor 13 are spirally wound. The third branch segment 18 is covered with a second fireproof layer 16. Both the first fireproof layer 6 and the second fireproof layer 16 are gray EVA fireproof foam. EVA fireproof foam, also known as flame-retardant EVA foam, has excellent flame-retardant properties, thereby improving the safety of the equipment. In addition, flame-retardant EVA foam also has a certain degree of flexibility, which allows it to adapt to equipment of various shapes and sizes, providing good fit and protection. In terms of insulation, flame-retardant EVA foam performs excellently, effectively isolating current and preventing safety hazards such as electric shock and short circuits. In addition, flame-retardant EVA foam also has good shock absorption and cushioning properties.
[0030] The internal wiring of the audio system also includes a second cable tie (not shown in the diagram). This second cable tie is a black nylon cable tie used to bundle the main cable segment 2, the first branch cable segment 4, the second branch cable segment 5, and the third branch cable segment 18 together to prevent them from becoming tangled and to facilitate storage or preservation.
[0031] The internal connecting wire of this utility model is equipped with a first fireproof layer 6 and a second fireproof layer 16, which isolates the wire from electrical sparks, thereby improving the fire resistance of the wire, eliminating safety hazards such as fire caused by electrical sparks, extending the service life of the wire, and maintaining the normal operation of the equipment.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An internal connecting cable for an audio system, characterized in that: It includes a plug (1), a main line segment (2), a first rubber sleeve (3), a first branch line segment (4), and a second branch line segment (5). One end of the main line segment (2) is connected to the plug (1), and the other end is connected to the first rubber sleeve (3). The first rubber sleeve (3) is connected to the first branch line segment (4) and the second branch line segment (5) respectively at the end opposite to the plug (1). The main line segment (2), the first branch line segment (4), and the second branch line segment (5) are all covered with a first fireproof layer (6).
2. The internal audio connection cable according to claim 1, characterized in that: The main line segment (2) includes a first wire (21), a second wire (22), a third wire (23), and a fourth wire (24) that are housed within the first fireproof layer (6) and connected to the plug (1) respectively.
3. The internal audio connection cable according to claim 2, characterized in that: The first wire (21) passes through the first rubber sleeve (3) and is connected to the first terminal (7) at one end relative to the plug (1). The second wire (22) passes through the first rubber sleeve (3) and is connected to the second terminal (8) at one end relative to the plug (1). The first wire (21) and the second wire (22) pass through the first rubber sleeve (3) to form the first branch segment (4).
4. The internal audio connection cable according to claim 3, characterized in that: A second rubber sleeve (9) is fitted on the first fireproof layer (6) of the first sub-segment (4).
5. The internal audio connection cable according to claim 2, characterized in that: The third wire (23) passes through the first rubber sleeve (3) at one end relative to the plug (1) and is connected to the third terminal (10). The fourth wire (24) passes through the first rubber sleeve (3) at one end relative to the plug (1) and is connected to the fourth terminal (11). The third wire (23) and the fourth wire (24) pass through the first rubber sleeve (3) at one end to form the second branch segment (5).
6. The internal audio connection cable according to claim 1, characterized in that: Includes a first cable tie (17), which is wrapped around the first fireproof layer (6) of the first sub-segment (4) and the second sub-segment (5) to bind the first sub-segment (4) and the second sub-segment (5) together.
7. The internal audio connection cable according to claim 5, characterized in that: It includes a fifth wire (12) and a sixth wire (13). One end of the fifth wire (12) is connected to the third terminal (10), and the other end is connected to the fifth terminal (14). One end of the sixth wire (13) is connected to the fourth terminal (11), and the other end is connected to the sixth terminal (16). Both the fifth terminal (14) and the sixth terminal (16) are locking female ends.
8. The internal audio connection cable according to claim 1, characterized in that: The plug (1) includes a base (101) and a plug post (102) connected to the side wall of the base (101). The base (101) has several wire holes that pass through the plug post (102).
9. The internal audio connection cable according to claim 8, characterized in that: The plug-in post (102) has spiral posts fixed on the base (101) on both sides.
10. The internal audio connection cable according to claim 1, characterized in that: The first fireproof layer (6) is gray EVA fireproof foam.