Photovoltaic energy storage battery pack automatic assembly equipment

By designing rapid loading and unloading functions for automated assembly equipment, the problem of low efficiency in manual operation of existing equipment has been solved, improving the working speed of staff and the utilization efficiency of the equipment.

CN224529961UActive Publication Date: 2026-07-21GUANGDONG LVDA NEW ENERGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGDONG LVDA NEW ENERGY CO LTD
Filing Date
2025-09-16
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

Existing automated assembly equipment for photovoltaic energy storage battery packs lacks rapid loading and unloading functions, resulting in low work efficiency for staff and increased physical exertion and workload.

Method used

An automated assembly device was designed, comprising components such as a base plate, a support narrow plate, a drive motor, a conveyor belt, and an electric push rod, to achieve rapid loading and unloading of battery packs and reduce manual operation.

Benefits of technology

It improves the working speed and efficiency of staff, reduces physical exertion, and promotes the rapid and long-term use of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of photovoltaic energy storage battery pack automatic assembly equipment, belong to photovoltaic energy storage battery pack field, including bottom plate, the top of the bottom plate is fixedly connected with support narrow board, the top of the support narrow board is fixedly connected with side plate, the side of the side plate is fixedly connected with transmission motor, the output shaft of the transmission motor is fixedly connected with transmission roller column by coupling, the outer wall of the transmission roller column is movably connected with conveyer belt.The utility model can provide the effect of fast feeding for photovoltaic energy storage battery pack automatic assembly equipment by setting bottom plate, support narrow board, side plate, transmission motor, transmission roller column, conveyer belt, flow guide plate, support wide board, assembly frame, electric push rod, push plate, limit frame and battery pack shell, so as to reduce the work content of staff, improve the overall work speed of staff, improve the overall work efficiency, which is conducive to the rapid use of equipment.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic energy storage battery packs, and more specifically, to an automatic assembly equipment for photovoltaic energy storage battery packs. Background Technology

[0002] Photovoltaic energy storage battery packs are core equipment integrating photovoltaic power generation and electrochemical energy storage technologies. They convert solar energy into direct current through high-efficiency photovoltaic modules, and after the intelligent controller optimizes the charging strategy, the energy is stored in high-energy-density batteries (such as lithium-ion, lead-carbon, or flow batteries). The energy is automatically released when there is insufficient sunlight or during peak electricity demand, realizing the functions of peak shaving and valley filling, off-grid power supply, and emergency backup of "photovoltaic-storage integration". This effectively improves the utilization rate of renewable energy and grid stability. In order to assemble the battery blocks into battery packs, automatic assembly equipment for photovoltaic energy storage battery packs is required.

[0003] A search revealed that Chinese Patent Publication No. CN117154311A discloses an "Assembly Device for a Sodium-ion Battery Pack for Photovoltaic Energy Storage," comprising a packaging shell and sodium-ion battery packs evenly distributed within the packaging shell. A lifting and mounting assembly is fitted to the top of the sodium-ion battery pack shell, and clamping assemblies are fitted to both the left and right ends of the shell. A cooling adjustment mechanism is fitted between adjacent sodium-ion battery pack shells, and a bottom connecting plate is provided below each shell. This invention provides an assembly device for a sodium-ion battery pack for photovoltaic energy storage. The cooling adjustment mechanism, positioned between adjacent sodium-ion battery pack shells, allows for both localized and overall cooling of the shells, facilitating practical adjustment. The clamping assemblies employ a contact-type clamping and fixing installation method, and each sodium-ion battery pack is placed individually, making assembly and disassembly simple and convenient, suitable for practical use. However, it still has the following drawbacks:

[0004] (1) The automatic assembly equipment for photovoltaic energy storage battery packs currently available on the market does not provide a fast material loading effect, so staff need to manually load the materials, which increases the workload of the staff, reduces the overall work speed, and reduces the overall work efficiency, which is not conducive to the rapid use of the equipment.

[0005] (2) It does not provide a fast material unloading effect for the structure, thus increasing the pressure on the workers during material unloading, thereby increasing the physical exertion of the workers and is not conducive to the long-term use of the equipment. To address this, an automatic assembly equipment for photovoltaic energy storage battery packs is proposed. Utility Model Content

[0006] The purpose of this utility model is to address the current problem of not providing a fast material feeding effect.

[0007] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0008] The present invention is as follows: an automatic assembly equipment for photovoltaic energy storage battery packs, including a base plate, a supporting narrow plate fixedly connected to the top of the base plate, a side plate fixedly connected to the top of the supporting narrow plate, a drive motor fixedly connected to one side of the side plate, a drive roller fixedly connected to the output shaft of the drive motor via a coupling, a conveyor belt movably connected to the outer wall of the drive roller, a guide plate fixedly connected to one side of the side plate, and a supporting wide plate fixedly connected to the top of the base plate.

[0009] An assembly frame is fixedly connected to the top of the wide support plate, and an electric push rod is fixedly connected inside the assembly frame. A push plate is fixedly connected to one end of the electric push rod. A limit frame is fixedly connected to one side of the narrow support plate, and a battery pack shell is movably connected to the top of the limit frame. This provides a fast material loading effect for the automatic assembly equipment of photovoltaic energy storage battery packs, eliminating the need for manual material loading by staff. This reduces the workload of staff, increases the overall work speed and efficiency, and facilitates the rapid use of the equipment.

[0010] As a preferred technical solution of this utility model, the top of the base plate is fixedly connected to an upper frame, and the length of the upper frame is less than the width of the base plate.

[0011] As a preferred technical solution of this utility model, a positioning motor is fixedly connected to one side of the upper frame, and the output shaft of the positioning motor is fixedly connected to a rotating threaded column through a coupling.

[0012] As a preferred technical solution of this utility model, the outer wall of the rotating threaded column is movably connected to a movable block, and the length and width of the movable block are both greater than the diameter of the rotating threaded column.

[0013] As a preferred technical solution of this utility model, a limiting column is movably connected to one side of the movable block, and the length of the limiting column is equal to the length of the rotating threaded column.

[0014] As a preferred technical solution of this utility model, an electric lifting top column is fixedly connected to the bottom of the movable block, and a clamping frame is fixedly connected to the bottom end of the electric lifting top column.

[0015] As a preferred technical solution of this utility model, an electrically telescopic short column is fixedly connected inside the clamping frame, and a clamping plate is fixedly connected to one end of the electrically telescopic short column.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] 1. By setting up a base plate, narrow support plate, side plate, drive motor, drive roller, conveyor belt, guide plate, wide support plate, assembly frame, electric push rod, push plate, limit frame, and battery pack shell, the automatic assembly equipment for photovoltaic energy storage battery packs can provide a fast feeding effect, eliminating the need for manual feeding by staff, thereby reducing the workload of staff, increasing the overall work speed and efficiency, and facilitating the rapid use of the equipment;

[0018] 2. The upper frame, adjusting motor, rotating threaded column, movable block, limiting column, electric lifting column, clamping frame, electric telescopic short column, and clamping plate provide the effect of unloading assembled materials, reducing the physical exertion of workers and facilitating the long-term use of the equipment. Attached Figure Description

[0019] Figure 1 A schematic diagram of the automatic assembly equipment for photovoltaic energy storage battery packs provided by this utility model;

[0020] Figure 2 A bottom view of the automatic assembly equipment for photovoltaic energy storage battery packs provided by this utility model;

[0021] Figure 3 A top view of the automatic assembly equipment for photovoltaic energy storage battery packs provided by this utility model;

[0022] Figure 4 Right view of the automatic assembly equipment for photovoltaic energy storage battery packs provided by this utility model;

[0023] Figure 5 A side sectional view of the automatic assembly equipment for photovoltaic energy storage battery packs provided by this utility model.

[0024] The diagram shows: 1. Base plate; 2. Narrow support plate; 3. Side plate; 4. Drive motor; 5. Drive roller; 6. Conveyor belt; 7. Guide plate; 8. Wide support plate; 9. Assembly frame; 10. Electric push rod; 11. Push plate; 12. Limiting frame; 13. Battery pack shell; 14. Top frame; 15. Adjustment motor; 16. Rotating threaded column; 17. Movable block; 18. Limiting long column; 19. Electric lifting top column; 20. Clamping frame; 21. Electric telescopic short column; 22. Clamping plate. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0026] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0027] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0028] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0029] As shown in 1-5, this embodiment proposes an automatic assembly equipment for photovoltaic energy storage battery packs, including a base plate 1, a supporting narrow plate 2 fixedly connected to the top of the base plate 1, a side plate 3 fixedly connected to the top of the supporting narrow plate 2, a drive motor 4 fixedly connected to one side of the side plate 3, a drive roller 5 fixedly connected to the output shaft of the drive motor 4 through a coupling, a conveyor belt 6 movably connected to the outer wall of the drive roller 5, a guide plate 7 fixedly connected to one side of the side plate 3, and a supporting wide plate 8 fixedly connected to the top of the base plate 1.

[0030] An assembly frame 9 is fixedly connected to the top of the wide support plate 8. An electric push rod 10 is fixedly connected inside the assembly frame 9. A push plate 11 is fixedly connected to one end of the electric push rod 10. A limit frame 12 is fixedly connected to one side of the narrow support plate 2. A battery pack shell 13 is movably connected to the top of the limit frame 12. This provides a fast feeding effect for the automatic assembly equipment of photovoltaic energy storage battery packs, eliminating the need for manual feeding by staff. This reduces the workload of staff, increases the overall work speed and efficiency, and facilitates the rapid use of the equipment.

[0031] As shown in 1-5, in a preferred embodiment, based on the above method, an upper frame 14 is fixedly connected to the top of the base plate 1, and the length of the upper frame 14 is less than the width of the base plate 1, which facilitates the connection of other working parts. An adjustment motor 15 is fixedly connected to one side of the upper frame 14, and the output shaft of the adjustment motor 15 is fixedly connected to a rotating threaded column 16 through a coupling, which allows the connecting parts to move linearly. A movable block 17 is movably connected to the outer wall of the rotating threaded column 16, and the length and width of the movable block 17 are both greater than the diameter of the rotating threaded column 16, which allows the movable block 17 and the connecting parts to move linearly. A limiting column 18 is movably connected to one side of the movable block 17, and the length of the limiting column 18 is equal to the length of the rotating threaded column 16, which allows the movable block 17 to move linearly stably.

[0032] The bottom of the movable block 17 is fixedly connected to an electric lifting top column 19, and the bottom end of the electric lifting top column 19 is fixedly connected to a clamping frame 20, which facilitates connection with other working parts. The inside of the clamping frame 20 is fixedly connected to an electric telescopic short column 21, and one end of the electric telescopic short column 21 is fixedly connected to a clamping plate 22, which facilitates clamping and moving of the parts that need to be moved.

[0033] Specifically, in use, the automatic assembly equipment for this photovoltaic energy storage battery pack works as follows: the battery pack housing 13 is placed inside the limiting frame 12, the drive motor 4 operates, and the output shaft of the drive motor 4 rotates, causing the drive roller 5 to rotate. The rotation of the drive roller 5 causes multiple conveyor belts 6 to transport the battery modules. When multiple battery modules reach the top of the multiple conveyor belts 6, they are driven and, after passing through the guide plate 7, reach the inside of the assembly frame 9. At this time, the electric push rod 10 extends, causing the push plate 11 to push the multiple battery modules into the inside of the battery pack housing 13. The electric lifting... The extension of the lifting column 19 places the battery pack shell 13 between the clamping plates 22. The extension of the electric telescopic short column 21 causes the clamping plates 22 to clamp the battery pack shell 13. The electric lifting column 19 retracts, the adjustment motor 15 operates, and the output shaft of the adjustment motor 15 rotates, causing the rotating threaded column 16 to rotate. The rotation of the rotating threaded column 16 causes the movable block 17 to move the battery pack shell 13 out of the limit frame 12. The extension of the electric lifting column 19 causes the battery pack shell 13 to contact the base plate 1. The electric telescopic short column 21 also retracts, thereby causing the clamping plates 22 to release the clamp.

[0034] All technical features in this embodiment can be freely combined according to actual needs.

[0035] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.

Claims

1. An automated assembly equipment for photovoltaic energy storage battery packs, comprising a base plate (1), characterized in that, A supporting narrow plate (2) is fixedly connected to the top of the base plate (1), a side plate (3) is fixedly connected to the top of the supporting narrow plate (2), a drive motor (4) is fixedly connected to one side of the side plate (3), a drive roller (5) is fixedly connected to the output shaft of the drive motor (4) through a coupling, a conveyor belt (6) is movably connected to the outer wall of the drive roller (5), a guide plate (7) is fixedly connected to one side of the side plate (3), and a supporting wide plate (8) is fixedly connected to the top of the base plate (1). An assembly frame (9) is fixedly connected to the top of the support wide plate (8), an electric push rod (10) is fixedly connected inside the assembly frame (9), a push plate (11) is fixedly connected to one end of the electric push rod (10), a limit frame (12) is fixedly connected to one side of the support narrow plate (2), and a battery pack shell (13) is movably connected to the top of the limit frame (12).

2. The automatic assembly equipment for photovoltaic energy storage battery packs according to claim 1, characterized in that, The top of the base plate (1) is fixedly connected to an upper frame (14), and the length of the upper frame (14) is less than the width of the base plate (1).

3. The automatic assembly equipment for photovoltaic energy storage battery packs according to claim 2, characterized in that, A position adjustment motor (15) is fixedly connected to one side of the upper frame (14), and the output shaft of the position adjustment motor (15) is fixedly connected to a rotating threaded column (16) through a coupling.

4. The automatic assembly equipment for photovoltaic energy storage battery packs according to claim 3, characterized in that, The outer wall of the rotating threaded column (16) is movably connected to a movable block (17), and the length and width of the movable block (17) are both greater than the diameter of the rotating threaded column (16).

5. The automatic assembly equipment for photovoltaic energy storage battery packs according to claim 4, characterized in that, One side of the movable block (17) is movably connected to a limiting column (18), and the length of the limiting column (18) is equal to the length of the rotating threaded column (16).

6. The automatic assembly equipment for photovoltaic energy storage battery packs according to claim 4, characterized in that, The bottom of the movable block (17) is fixedly connected to an electric lifting top column (19), and the bottom end of the electric lifting top column (19) is fixedly connected to a clamping frame (20).

7. The automatic assembly equipment for photovoltaic energy storage battery packs according to claim 6, characterized in that, An electric telescopic short column (21) is fixedly connected inside the clamping frame (20), and a clamping plate (22) is fixedly connected to one end of the electric telescopic short column (21).

Citation Information

Patent Citations

  • Assembling device of sodium ion battery pack for photovoltaic energy storage

    CN117154311A