A U-shaped tube forming mechanism

CN224642035UActive Publication Date: 2026-08-18XINCHANG COUNTY ZHENGDA REFRIGERATION PARTS CO LTD
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Patent Information

Application Number
CN202521849055.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-29
Publication Date
2026-08-18
Estimated Expiration
2035-08-29

AI Technical Summary

Technical Problem

[0004]为解决上述背景技术中提出的问题,本实用新型的目的在于提供一种U型管成型加工机构,具备可以进行自动折弯的优点,解决了U型管成型加工机构无法进行自动折弯的问题

Benefits of technology

1、本实用新型通过设置支撑夹具,可以对管道进行支撑,再通过传动折弯机构,可以对U型折弯板进行传动,通过U型折弯板对管道进行折弯,使管道形成U型管,作业者在使用时可以进行自动折弯,不需要作业者通过工具对U型管进行折弯,从而节省了作业者的劳动力。

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Abstract

The utility model discloses a kind of U-shaped pipe forming processing mechanisms, belong to U-shaped pipe manufacturing equipment technical field.The utility model includes forming processing mechanism, transmission mechanism and transmission bending mechanism, transmission mechanism is set at the top of forming processing mechanism, support clamp is set at the top of transmission mechanism two sides, connecting mechanism is set at the top of support clamp two sides, the top of transmission bending mechanism fixed casing is fixedly connected with motor, the output end of motor is fixed casing and extends to the inside fixed connection with transmission screw rod of fixed casing.The utility model can support pipeline by setting support clamp, then by transmission bending mechanism, U-shaped bending plate can be driven, pipeline is bent by U-shaped bending plate, so that pipeline forms U-shaped pipe, operator can carry out automatic bending when using, operator does not need to bend U-shaped pipe by tool, thereby saving the labor of operator.
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Description

Technical Field

[0001] This utility model belongs to the technical field of U-shaped tube manufacturing equipment, specifically a U-shaped tube forming and processing mechanism. Background Technology

[0002] U-tube manufacturing methods generally include: **Rolling Method:** No mandrel required, suitable for bending the inner edge of thick-walled U-tubes. Pressure is applied to the tube using rollers to gradually shape it. **Roller Method:** A mandrel is placed inside the tube, and rollers are used to push and press it from the outside to prevent deformation or breakage. **Inflation Method:** **Rubber Inflation Method:** Rubber is placed inside the tube, and a punch is used to compress and shape the tube. **Hydraulic Inflation Method:** Liquid is injected into the tube, and hydraulic pressure is used for shaping; commonly used for corrugated U-tubes. **Direct Bending Method:** A special U-shaped heat exchanger bending device is used. The tube is introduced along the groove of a rotating ferrule, and bending is completed by connecting the rotating ferrule and the fixed ferrule via a handle lever. Advantages: High bending quality and improved efficiency.

[0003] When forming U-shaped tubes, a U-shaped tube forming mechanism is required. However, the bending of the U-shaped tubes is done manually, which means that the operator cannot perform automatic bending. The operator needs to use tools to bend the U-shaped tubes, thus increasing the operator's labor. Utility Model Content

[0004] To address the problems mentioned in the background art, the purpose of this utility model is to provide a U-shaped tube forming and processing mechanism that has the advantage of automatic bending, thus solving the problem that the U-shaped tube forming and processing mechanism cannot perform automatic bending.

[0005] This utility model provides the following technical solution: a U-shaped tube forming and processing mechanism, comprising: Molding and processing mechanism; A transmission mechanism is disposed on top of the forming and processing mechanism; Support clamps are provided on both sides of the top of the transmission mechanism; A connecting mechanism is provided on both sides of the top of the support clamp; A transmission bending mechanism includes a fixed housing, a motor fixedly connected to the top of the fixed housing, a transmission screw fixedly connected to the output end of the motor through the fixed housing and extending into the interior of the fixed housing, a movable plate threadedly connected to the surface of the transmission screw, a lifting block fixedly connected to the front of the movable plate, and a connecting plate fixedly connected to the front of the lifting block.

[0006] The beneficial effects of this utility model are as follows: 1. This utility model supports the pipe by setting a support clamp, and then drives the U-shaped bending plate through the transmission bending mechanism to bend the pipe into a U-shaped tube. The operator can automatically bend the pipe without having to use tools to bend the U-shaped tube, thus saving the operator's labor.

[0007] 2. This utility model can process pipes by setting up a forming and processing mechanism. The operator drives the U-shaped bending plate through the transmission bending mechanism to process the pipes, and then fixes the fixed housing through the upright plate.

[0008] 3. This utility model can transmit power to the support clamp by setting a transmission mechanism. The operator drives the motor, which drives the positive and negative threaded rods to rotate. The positive and negative threaded rods drive the threaded sleeve to move inward. The threaded sleeve drives the moving block to move inward. The moving block drives the connecting shell to move inward. Attached Figure Description

[0009] Figure 1 This is a structural diagram of the present utility model; Figure 2 This utility model Figure 1 Three-dimensional structural diagram of the central transmission bending mechanism; Figure 3 This utility model Figure 1 A three-dimensional structural diagram of the connecting mechanism; Figure 4 This utility model Figure 1 3D structural diagram of the central support fixture; Figure 5 This utility model Figure 1 A three-dimensional structural diagram of the transmission mechanism; Figure 6 This utility model Figure 1 The front view of the structure.

[0010] In the diagram: 1. Forming and processing mechanism; 101. Chassis; 102. Vertical plate; 103. Horizontal plate; 104. U-shaped bending plate; 2. Transmission mechanism; 21. Protective shell; 22. Motor; 23. Positive and negative threaded rods; 24. Screw sleeve; 25. Moving block; 3. Support fixture; 31. Connecting shell; 32. Electric telescopic rod; 33. Pipe support plate; 4. Connecting mechanism; 41. Fixed plate; 42. Screw sleeve rod; 43. Positioning shaft; 44. Bolt; 5. Transmission bending mechanism; 51. Fixed housing; 52. Motor; 53. Transmission screw; 54. Moving plate; 55. Lifting block; 56. Connecting plate; 6. Slider; 7. Slide groove; 8. Guide groove; 9. Guide block. Detailed Implementation

[0011] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0012] like Figures 1 to 6 As shown, the U-shaped tube forming processing mechanism in this embodiment includes: Molding and processing mechanism 1; Transmission mechanism 2 is located on top of forming processing mechanism 1; Support clamps 3 are provided on both sides of the top of the transmission mechanism 2; Connecting mechanism 4 is provided on both sides of the top of the support clamp 3; The transmission bending mechanism 5 includes a fixed housing 51. A motor 52 is fixedly connected to the top of the fixed housing 51. The output end of the motor 52 passes through the fixed housing 51 and extends into the interior of the fixed housing 51. A transmission screw 53 is fixedly connected to the output end of the motor 52. A moving plate 54 is threadedly connected to the surface of the transmission screw 53. A lifting block 55 is fixedly connected to the front of the moving plate 54. A connecting plate 56 is fixedly connected to the front of the lifting block 55.

[0013] refer to Figure 1 The forming and processing mechanism 1 includes a housing 101. A vertical plate 102 is fixedly connected to the back of the housing 101. The front of the vertical plate 102 is fixedly connected to the back of the fixed housing 51. A horizontal plate 103 is fixedly connected to the front of the vertical plate 102. A U-shaped bending plate 104 is movably connected to the bottom of the horizontal plate 103.

[0014] In this embodiment, by setting up a forming and processing mechanism 1, the pipe can be processed. The operator drives the U-shaped bending plate 104 through the transmission bending mechanism 5, so that the U-shaped bending plate 104 processes the pipe, and then the fixed housing 51 is fixed by the upright plate 102.

[0015] refer to Figure 5 The transmission mechanism 2 includes a protective shell 21. A motor 22 is fixedly connected to the left side of the protective shell 21. The output end of the motor 22 passes through the protective shell 21 and extends into the interior of the protective shell 21. A positive and negative threaded rod 23 is fixedly connected to the output end of the motor 22. Both sides of the surface of the positive and negative threaded rod 23 are threadedly connected to a threaded sleeve 24. A moving block 25 is fixedly connected to the top of the threaded sleeve 24. The top of the moving block 25 passes through the protective shell 21 and extends to the outside of the protective shell 21.

[0016] In this embodiment, by setting up a transmission mechanism 2, the support clamp 3 can be driven. The operator drives the motor 22, which drives the positive and negative threaded rods 23 to rotate. The positive and negative threaded rods 23 drive the threaded sleeve 24 to move inward. The threaded sleeve 24 drives the moving block 25 to move inward. The moving block 25 drives the connecting shell 31 to move inward.

[0017] refer to Figure 4 The support clamp 3 includes a connecting shell 31, the bottom of which is fixedly connected to the top of the moving block 25. An electric telescopic rod 32 is fixedly connected inside the connecting shell 31, and a pipe support plate 33 is fixedly connected to the top of the electric telescopic rod 32.

[0018] In this embodiment, by setting the support clamp 3, the height of the pipe can be controlled. The operator drives the electric telescopic rod 32, which drives the pipe support plate 33 to move up and down, and the pipe support plate 33 drives the pipe to move up and down.

[0019] refer to Figure 3 The connecting mechanism 4 includes a fixing plate 41, which is fixedly connected to both sides of the top of the U-shaped bending plate 104. The inner side of the fixing plate 41 contacts the connecting plate 56. The front and rear ends of the right side of the fixing plate 41 are provided with threaded rods 42. The left side of the threaded rods 42 passes through the fixing plate 41 and extends into the interior of the connecting plate 56. The front and rear ends of the left side of the fixing plate 41 are provided with positioning shafts 43. The right side of the positioning shafts 43 passes through the fixing plate 41 and extends into the interior of the connecting plate 56, and bolts 44 are fixedly connected thereto. The right side of the bolts 44 extends into the interior of the threaded rods 42 and is threadedly connected to the interior of the threaded rods 42.

[0020] In this embodiment, by setting a connecting mechanism 4, the U-shaped bending plate 104 can be driven. The U-shaped bending plate 104 is connected to the connecting plate 56 through the fixing plate 41. Then, the threaded sleeve rod 42 is inserted into the interior of the connecting plate 56 from the front and rear ends on the right side of the fixing plate 41. Then, the positioning shaft 43 is inserted into the interior of the connecting plate 56 from the front and rear ends on the left side of the fixing plate 41, so that the bolt 44 is inserted into the interior of the threaded sleeve rod 42, and the threaded sleeve rod 42 is connected to the positioning shaft 43. The connecting plate 56 is connected to the fixing plate 41 through the threaded sleeve rod 42 and the positioning shaft 43. The connecting plate 56 drives the U-shaped bending plate 104 through the fixing plate 41.

[0021] refer to Figure 2 Both sides of the movable plate 54 are fixedly connected to sliders 6, and both sides of the inner wall of the fixed housing 51 are provided with sliding grooves 7, which are slidably connected to the sliders 6.

[0022] In this embodiment, by setting the slider 6 and the groove 7, the moving plate 54 can be guided to prevent the moving plate 54 from wobbling back and forth when moving.

[0023] refer to Figure 5 The bottom of the inner wall of the protective shell 21 is provided with a guide groove 8, and guide blocks 9 are slidably connected to both sides inside the guide groove 8. The top of the guide block 9 is fixedly connected to the bottom of the screw sleeve 24.

[0024] In this embodiment, by setting the guide groove 8 and the guide block 9, the threaded sleeve 24 can be guided to prevent the threaded sleeve 24 from deviating when moving.

[0025] refer to Figure 5 Both sides of the top of the protective shell 21 are provided with through holes 10, and the interior of the through holes 10 is slidably connected to the surface of the movable block 25.

[0026] In this embodiment, by providing through holes 10, the movable block 25 can be positioned to prevent the movable block 25 from wobbling back and forth when moving.

[0027] The U-shaped bending plate 104 is connected to the connecting plate 56 via the fixing plate 41. Then, the threaded sleeve 42 is inserted into the connecting plate 56 from the front and rear ends on the right side of the fixing plate 41. Next, the positioning shaft 43 is inserted into the connecting plate 56 from the front and rear ends on the left side of the fixing plate 41, allowing the bolt 44 to be inserted into the threaded sleeve 42, connecting the threaded sleeve 42 to the positioning shaft 43. Then, the motor 22 is driven according to the length of the pipe. The motor 22 drives the positive and negative threaded rod 23 to rotate, which in turn moves the threaded sleeve 24 inward. The threaded sleeve 24 then moves the moving block 25 inward, which in turn moves the support clamp 3 inward. The pipe is moved to the side and then placed on top of the pipe support plate 33. The electric telescopic rod 32 is then driven, which moves the pipe support plate 33 upward. The pipe support plate 33 moves the pipe up and down to adjust the height of the pipe. After completion, the motor 52 is driven, which drives the transmission screw 53 to rotate. The transmission screw 53 drives the moving plate 54 to move downward. The moving plate 54 drives the lifting block 55 to move downward. The lifting block 55 drives the connecting plate 56 to move downward, so that the connecting plate 56 drives the U-shaped bending plate 104 to move downward through the connecting mechanism 4. The U-shaped bending plate 104 bends the pipe.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A U-pipe forming mechanism characterized by comprising: The U-shaped tube forming and processing mechanism includes: Forming and processing mechanism (1); A transmission mechanism (2) is provided on top of the forming processing mechanism (1); Support clamps (3) are provided on both sides of the top of the transmission mechanism (2); A connecting mechanism (4) is provided on both sides of the top of the support clamp (3); The transmission bending mechanism (5) includes a fixed housing (51), a motor (52) is fixedly connected to the top of the fixed housing (51), the output end of the motor (52) passes through the fixed housing (51) and extends into the interior of the fixed housing (51) and is fixedly connected to a transmission screw (53), a moving plate (54) is threadedly connected to the surface of the transmission screw (53), a lifting block (55) is fixedly connected to the front of the moving plate (54), and a connecting plate (56) is fixedly connected to the front of the lifting block (55).

2. The U-tube forming mechanism according to claim 1, wherein: The forming processing mechanism (1) includes a chassis (101), a vertical plate (102) is fixedly connected to the back of the chassis (101), the front of the vertical plate (102) is fixedly connected to the back of the fixed housing (51), a horizontal plate (103) is fixedly connected to the front of the vertical plate (102), and a U-shaped bending plate (104) is movably connected to the bottom of the horizontal plate (103).

3. The U-tube forming mechanism according to claim 2, wherein: The transmission mechanism (2) includes a protective shell (21). A motor (22) is fixedly connected to the left side of the protective shell (21). The output end of the motor (22) passes through the protective shell (21) and extends into the interior of the protective shell (21). A positive and negative threaded rod (23) is fixedly connected to the output end of the motor (22). Both sides of the surface of the positive and negative threaded rod (23) are threaded with a threaded sleeve (24). A moving block (25) is fixedly connected to the top of the threaded sleeve (24). The top of the moving block (25) passes through the protective shell (21) and extends to the outside of the protective shell (21).

4. The U-shaped tube forming and processing mechanism according to claim 3, characterized in that: The support clamp (3) includes a connecting shell (31), the bottom of which is fixedly connected to the top of the moving block (25), and an electric telescopic rod (32) is fixedly connected inside the connecting shell (31), and a pipe support plate (33) is fixedly connected to the top of the electric telescopic rod (32).

5. The U-shaped tube forming and processing mechanism according to claim 4, characterized in that: The connecting mechanism (4) includes a fixing plate (41), which is fixedly connected to both sides of the top of the U-shaped bending plate (104). The inner side of the fixing plate (41) is in contact with the connecting plate (56). The front and rear ends of the right side of the fixing plate (41) are provided with threaded rods (42). The left side of the threaded rod (42) passes through the fixing plate (41) and extends into the interior of the connecting plate (56). The front and rear ends of the left side of the fixing plate (41) are provided with positioning shafts (43). The right side of the positioning shaft (43) passes through the fixing plate (41) and extends into the interior of the connecting plate (56) and is fixedly connected with bolts (44). The right side of the bolts (44) extends into the interior of the threaded rod (42) and is threadedly connected to the inside of the threaded rod (42).

6. The U-shaped tube forming and processing mechanism according to claim 5, characterized in that: Both sides of the movable plate (54) are fixedly connected to sliders (6), and both sides of the inner wall of the fixed housing (51) are provided with sliding grooves (7), which are slidably connected to the sliders (6).

7. The U-shaped tube forming and processing mechanism according to claim 6, characterized in that: The bottom of the inner wall of the protective shell (21) is provided with a guide groove (8), and guide blocks (9) are slidably connected to both sides inside the guide groove (8). The top of the guide block (9) is fixedly connected to the bottom of the screw sleeve (24).

8. The U-shaped tube forming and processing mechanism according to claim 7, characterized in that: The protective shell (21) has through holes (10) on both sides of its top, and the interior of the through holes (10) is slidably connected to the surface of the moving block (25).