Sludge dewatering filter press

Abstract

The utility model relates to filter press technical field discloses a kind of sludge dewatering filter presses, including filter frame, the filter frame upper slide connection has walking support, fixed assembly is provided on the walking support;The fixed assembly includes flush support, the flush support lower surface is fixedly connected with water sprayer, the water sprayer lower surface is fixedly connected with cleaning brush, the flush support upper end is fixedly connected with water pipe, water tank is provided at one end of the water pipe, the water tank upper surface is screw thread connection with motor two, the motor two output end is fixedly connected with water pump, the walking support inside rotationally connected with gear, the gear is fixedly connected with shaft in, and the shaft one end is fixedly connected with motor one output end.In the utility model, through the cooperation between water pump, water tank, water pipe, flush support and water sprayer and cleaning brush, the effect of automatically cleaning filter cloth is achieved, and the problems of mechanical injury and incomplete cleaning caused by manual cleaning are solved.

Description

Technical Field

[0001] This utility model relates to the field of sludge dewatering technology, and in particular to a sludge dewatering filter press. Background Technology

[0002] Untreated sludge typically has a moisture content as high as 95%-99%, is bulky and highly mobile, resulting in high direct transportation costs and difficulty in meeting the requirements for landfill, incineration, or resource utilization. Direct discharge or disposal would cause serious harm to the environment, human health, and socio-economic conditions. Sludge dewatering filter presses are solid-liquid separation devices specifically designed for treating sludge with high moisture content. They significantly reduce the moisture content of the sludge, forming a sludge cake with lower moisture content, thus solving the problems of large sludge volume and difficult disposal. They are widely used in municipal, industrial, and environmental protection fields.

[0003] The sludge dewatering filter press achieves efficient solid-liquid separation through a series of precisely designed structures working together. It transforms high-moisture sludge into low-moisture sludge cake. After the plate and frame assembly is compressed, a high-pressure chamber is formed inside, forcing the water in the sludge to pass through the filter cloth and be discharged. The dewatering process is completed through mechanical pressure, filter media and fluid dynamics principles.

[0004] However, sludge dewatering filter presses also have some shortcomings. After dewatering, the filter cloth needs to be cleaned. Traditionally, the filter cloth needs to be disassembled manually for cleaning, which may cause mechanical damage and secondary pollution caused by cleaning wastewater. Fine sludge that is not cleaned properly may clog the filter cloth and shorten the service life of the equipment. Utility Model Content

[0005] To overcome the above deficiencies, this utility model provides a sludge dewatering filter press, which aims to improve the problems of mechanical damage during sludge dewatering and cleaning, secondary pollution caused by untreated cleaning wastewater, and clogging of filter cloth and reduced equipment lifespan caused by uncleaned fine sludge.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a sludge dewatering filter press, comprising a filter frame, a traveling support slidably connected above the filter frame, and a fixing component provided on the traveling support;

[0007] The fixed assembly includes a rinsing bracket, a water sprayer fixedly connected to the lower surface of the rinsing bracket, a cleaning brush fixedly connected to the lower surface of the water sprayer, a water pipe fixedly connected to the upper end of the rinsing bracket, a water tank provided at one end of the water pipe, a second motor threadedly connected to the upper surface of the water tank, a water pump fixedly connected to the output end of the second motor, a gear rotatably connected inside the walking bracket, a rotating shaft fixedly connected inside the gear, and one end of the rotating shaft fixedly connected to the output end of the first motor.

[0008] Furthermore, a filter screen is provided below the filter frame, one end of the filter screen is slidably connected to a bulldozer rod, and one end of the bulldozer rod is fixedly connected to a bucket.

[0009] Furthermore, a water storage box is provided below the filter screen, and support legs are fixedly connected to the four corners of the water storage box.

[0010] Furthermore, a crossbeam is fixedly connected to the upper surface of the support leg.

[0011] Furthermore, a frame is fixedly connected to the upper surface of the crossbeam, and a support frame is slidably connected to the upper surface of the crossbeam.

[0012] Furthermore, a support frame is fixedly connected to both sides of the filter frame, and a pressure plate is provided at one end of the filter frame.

[0013] Furthermore, a thrust plate is fixedly connected to one side of the frame.

[0014] Furthermore, a piston rod is fixedly connected to one side of the clamping plate, a sealing plug is fixedly connected to one side of the piston rod, and a hydraulic cylinder seat is slidably connected to the outer surface of the sealing plug.

[0015] This utility model has the following beneficial effects:

[0016] 1. In this utility model, the automatic cleaning device pumps water from the water storage tank into the water pipe through a water pump. The water flows to the rinsing bracket and is sprayed out from the lower sprayer. Together with the cleaning brush, the filter cake is brushed off, and the filter cake and residual sludge on the filter cake are washed away, achieving the effect of automatically cleaning the filter cloth. This solves the problems of mechanical damage and incomplete cleaning that may occur with manual cleaning.

[0017] 2. In this utility model, the equipment uses a filter screen to trap solid particles above the water storage box, while the liquid flows directly in. The dewatered sludge is then produced by a bucket for processing, which facilitates filter cake treatment and achieves the effect of treating cleaning wastewater, solving the problem of difficult filter cake cleaning and secondary pollution caused by cleaning wastewater. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of a sludge dewatering filter press proposed in this utility model;

[0019] Figure 2 This is a schematic diagram of the surface structure of the cleaning component of a sludge dewatering filter press according to the present invention;

[0020] Figure 3 This is a schematic diagram of the internal structure of the cleaning component of a sludge dewatering filter press according to the present invention.

[0021] Figure 4 This is a schematic diagram of the bottom part of a sludge dewatering filter press proposed in this utility model;

[0022] Figure 5 This is a schematic diagram of the sludge treatment section of a sludge dewatering filter press proposed in this utility model.

[0023] Legend:

[0024] 1. Water storage box; 2. Support leg; 3. Crossbeam; 4. Thrust plate; 5. Filter frame; 6. Pressure plate; 7. Support frame; 8. Frame; 9. Filter screen; 10. Bucket; 11. Bulldozer bar; 12. Cleaning brush; 13. Water sprayer; 14. Motor 1; 15. Motor 2; 16. Traveling bracket; 17. Flushing bracket; 18. Water pipe; 19. Water pump; 20. Water tank; 21. Hydraulic cylinder seat; 22. Shaft; 23. Gear; 24. Piston rod; 25. Sealing plug. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Reference Figures 1-3 An embodiment of this utility model is provided: a sludge dewatering filter press, including a filter frame 5, which is the main equipment for sludge dewatering. A walking support 16 is slidably connected above the filter frame 5 for moving the cleaning equipment to the position to be cleaned. A fixing component is provided on the walking support 16.

[0027] The fixed components include a flushing bracket 17 to ensure the stability of the equipment during operation. A water sprayer 13 is fixedly connected to the lower surface of the flushing bracket 17, and a cleaning brush 12 is fixedly connected to the lower surface of the water sprayer 13 for cleaning filter cake and sludge residue. A water pipe 18 is fixedly connected to the upper end of the flushing bracket 17, and a water storage tank 20 is provided at one end of the water pipe 18 to provide flushing water for the equipment. A motor 15 is threadedly connected to the upper surface of the water storage tank 20 to provide power for the equipment to pump water. A water pump 19 is fixedly connected to the output end of the motor 15. A gear 23 is rotatably connected inside the traveling bracket 16 to control the up and down movement of the flushing bracket 17. A rotating shaft 22 is fixedly connected inside the gear 23. In order to provide power for the up and down movement of the flushing bracket 17, one end of the rotating shaft 22 is fixedly connected to the output end of the motor 14.

[0028] Reference Figures 1-5A filter screen 9 is provided below the filter frame 5 to catch the filter cake and intercept solid particles dripping into the wastewater. A bulldozer rod 11 is slidably connected to one end of the filter screen 9, and a bucket 10 is fixedly connected to one end of the bulldozer rod 11 to clean the filter cake and solid particle accumulation. A water storage box 1 is provided below the filter screen 9 to collect residual liquid. Support legs 2 are fixedly connected to the four corners of the water storage box 1. A crossbeam 3 is fixedly connected to the upper surface of the support legs 2 to provide a support for the movement of the filter frame 5. A frame 8 is fixedly connected to the upper surface of the crossbeam 3 to provide a moving track for the traveling support 16. A support frame 7 is slidably connected to the upper surface of the crossbeam 3. Support frames 7 are fixedly connected to both sides of the filter frame 5. A pressure plate 6 is provided at one end of the filter frame 5 to provide pressure during equipment operation. A thrust plate 4 is fixedly connected to one side of the frame 8. A piston rod 24 is fixedly connected to one side of the pressure plate 6. A sealing plug 25 is fixedly connected to one side of the piston rod 24 to provide pressure for the hydraulic equipment. A hydraulic cylinder seat 21 is slidably connected to the outer surface of the sealing plug 25 to increase the stability of the equipment during operation.

[0029] Working principle: The filter frame 5 is pressed and sealed by the clamping plate 6, piston rod 24 and sealing plug 25. The sludge is injected into the plate and frame filter press through the feed pipe on the thrust plate 4. The liquid enters the drainage channel of the filter frame 5. The solid particles are trapped on the surface and gradually accumulate to form a filter cake. After dewatering, the thrust plate 4 is opened to separate the filter frame 5. The traveling bracket 16 brings the flushing bracket 17 above the separated filter frame 5. The motor 14 drives the gear 23 to move the flushing bracket 17 downward. The cleaning brush 12 brushes the filter cake off. The filter screen 9 is placed below to catch the filter cake. Then, the bulldozer rod 11 is manually pushed to drive the bucket 10 to shovel away the filter cake for cleaning. Then, the water pump 19 draws water from the water tank 20 to the water sprayer 13 to clean the remaining sludge. The water enters the water storage box 1. The solid particles are trapped on the surface of the filter screen 9. Then, the bulldozer rod 11 is manually pushed to drive the bucket 10 to shovel away the remaining sludge for cleaning.

[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A sludge dewatering filter press, comprising a filter frame (5), characterized in that: A walking bracket (16) is slidably connected above the filter frame (5), and a fixing component is provided on the walking bracket (16); The fixed assembly includes a flushing bracket (17), a water sprayer (13) is fixedly connected to the lower surface of the flushing bracket (17), a cleaning brush (12) is fixedly connected to the lower surface of the water sprayer (13), a water pipe (18) is fixedly connected to the upper end of the flushing bracket (17), a water storage tank (20) is provided at one end of the water pipe (18), a second motor (15) is threadedly connected to the upper surface of the water storage tank (20), a water pump (19) is fixedly connected to the output end of the second motor (15), a gear (23) is rotatably connected inside the walking bracket (16), a rotating shaft (22) is fixedly connected inside the gear (23), and one end of the rotating shaft (22) is fixedly connected to the output end of the first motor (14).

2. The sludge dewatering filter press according to claim 1, characterized in that: A filter screen (9) is provided below the filter frame (5). One end of the filter screen (9) is slidably connected to a bulldozer rod (11), and one end of the bulldozer rod (11) is fixedly connected to a bucket (10).

3. A sludge dewatering filter press according to claim 2, characterized in that: A water storage box (1) is provided below the filter screen (9), and support legs (2) are fixedly connected to the four corners of the water storage box (1).

4. A sludge dewatering filter press according to claim 3, characterized in that: A crossbeam (3) is fixedly connected to the upper surface of the support leg (2).

5. A sludge dewatering filter press according to claim 4, characterized in that: The upper surface of the crossbeam (3) is fixedly connected to the frame (8), and the upper surface of the crossbeam (3) is slidably connected to the support frame (7).

6. A sludge dewatering filter press according to claim 1, characterized in that: The filter frame (5) is fixedly connected to the two sides of the support frame (7), and a pressure plate (6) is provided at one end of the filter frame (5).

7. A sludge dewatering filter press according to claim 5, characterized in that: A thrust plate (4) is fixedly connected to one side of the frame (8).

8. A sludge dewatering filter press according to claim 6, characterized in that: A piston rod (24) is fixedly connected to one side of the clamping plate (6), and a sealing plug (25) is fixedly connected to one side of the piston rod (24). A hydraulic cylinder seat (21) is slidably connected to the outer surface of the sealing plug (25).

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