Puerarin production extraction device
Patent Information
- Application Number
- CN202522117456.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-30
AI Technical Summary
[0003]传统葛根素提取装置常采用单机分步操作,这种模式物料转移频繁,不仅耗时耗力,且溶剂暴露风险高,生产周期长,效率低下,难以实现规模化连续生产,此外部分生产工艺对溶剂的使用和回收不够优化,或对提取后的废渣中残留的有效成分未能进一步利用,造成了原料和溶剂的浪费,增加了生产成本
[0015]本方案通过原料经粉碎辊破碎后直接落入萃取箱,在转动桨的搅拌下进行高效萃取,所得混合物无需人工转移即可通过增压泵送入压滤机构进行快速分离,减少了生产环节之间的物料转移损失和时间延误,提高了生产效率,同时有效的破碎和搅拌显著增加了葛根素的溶出速率和提取率。
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Figure CN224656058U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of puerarin production technology, specifically relating to a puerarin production extraction device. Background Technology
[0002] Kudzu root is a traditional Chinese medicine. It is the dried root of *Pueraria lobata*, a plant belonging to the genus *Pueraria* of the legume family. It has the effects of relieving muscle tension and reducing fever, promoting rash eruption, generating fluids and quenching thirst, and raising yang to stop diarrhea. It is mainly used to treat fever due to external pathogens, stiff neck and back pain, incomplete measles eruption, thirst due to febrile diseases, thirst due to yin deficiency, dysentery due to heat, and diarrhea due to spleen deficiency.
[0003] Traditional puerarin extraction equipment often adopts single-machine step-by-step operation. This mode involves frequent material transfer, which is not only time-consuming and labor-intensive, but also has a high risk of solvent exposure, long production cycle, low efficiency, and makes it difficult to achieve large-scale continuous production. In addition, some production processes do not optimize the use and recovery of solvents, or fail to further utilize the effective components remaining in the waste residue after extraction, resulting in waste of raw materials and solvents and increased production costs. Utility Model Content
[0004] The purpose of this invention is to provide a puerarin production and extraction device, which aims to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] An extraction apparatus for producing puerarin includes: an extraction mechanism, wherein a pressure filtration mechanism is provided on one side of the extraction mechanism;
[0007] The extraction mechanism includes an extraction box, a support frame fixedly connected to one side of the extraction box, a sealing cover slidably connected to the inner wall of the support frame, a rotating paddle rotatably connected to the surface of the sealing cover, a crushing box fixedly connected to the upper surface of the sealing cover, two crushing rollers rotatably connected to the inner wall of the crushing box, a feed hopper fixedly connected to the top of the crushing box, and a connecting valve fixedly connected to one side of the bottom of the extraction box.
[0008] The filter press mechanism includes a filter press frame disposed on one side of the extraction tank. A guide plate is fixedly connected to the upper surface of the filter press frame. Multiple filter plates are slidably connected to the surface of the guide plate. A booster pump connected to a connecting valve is fixedly connected to the bottom of the filter press frame. A connecting pipe is fixedly connected to the liquid outlet end of the booster pump and is connected to one filter plate. A collection hopper is fixedly connected inside the filter press frame and below the filter plates.
[0009] As a preferred embodiment of this utility model, a first servo motor is fixedly connected to the upper surface of the sealing cover, and the output shaft of the first servo motor is fixedly connected to the rotating paddle.
[0010] In a preferred embodiment of this utility model, a first gear is rotatably connected to the inner wall of the support frame, a transmission gear plate adapted to the first gear is slidably connected to the inner wall of the support frame, and the transmission gear plate is fixedly connected to the sealing cover. A second servo motor is fixedly connected to the outer surface of the support frame, and the output shaft of the second servo motor is fixedly connected to the first gear.
[0011] In a preferred embodiment of this utility model, a second gear is fixedly connected to one end of each of the two crushing rollers, and the two second gears mesh. A third servo motor is fixedly connected to the surface of the crushing box, and the output shaft of the third servo motor is fixedly connected to the other end of one of the crushing rollers.
[0012] As a preferred embodiment of this utility model, a cleaning seat is fixedly connected to both sides of the inner wall of the crushing box, and a cleaning scraper is fixedly connected to the inner side of the cleaning seat.
[0013] In a preferred embodiment of this utility model, an electric cylinder is fixedly connected to the surface of the filter press frame, and the piston rod of the electric cylinder is fixedly connected to a filter press plate.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] This method involves crushing the raw materials with a crushing roller and then directly feeding them into the extraction tank. The extraction is carried out efficiently under the stirring of a rotating paddle. The resulting mixture can be quickly separated by a pressure pump into a filter press without manual transfer, reducing material transfer losses and time delays between production stages and improving production efficiency. At the same time, effective crushing and stirring significantly increase the dissolution rate and extraction rate of puerarin. Attached Figure Description
[0016] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0017] In the attached diagram:
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of a partial structure in the present invention;
[0020] Figure 3 This is a schematic diagram of the conveying mechanism in the structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the conveying mechanism in the structure of this utility model.
[0022] In the diagram: 1. Extraction mechanism; 101. Extraction box; 102. Support frame; 103. Sealing cover; 104. Rotating paddle; 105. First servo motor; 106. First gear; 107. Transmission gear plate; 108. Second servo motor; 109. Crushing box; 110. Crushing roller; 111. Second gear; 112. Third servo motor; 113. Cleaning seat; 114. Cleaning scraper; 115. Connecting valve; 116. Feed hopper; 2. Filter press mechanism; 201. Filter press frame; 202. Guide plate; 203. Filter press plate; 204. Electric cylinder; 205. Booster pump; 206. Connecting pipe; 207. Collection hopper. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Example
[0025] Please see Figure 1-4 The technical solution provided in this embodiment is as follows:
[0026] An extraction apparatus for producing puerarin includes: an extraction mechanism 1, and a pressure filtration mechanism 2 on one side of the extraction mechanism 1;
[0027] The extraction mechanism 1 includes an extraction box 101. A support frame 102 is fixedly connected to one side of the extraction box 101. A sealing cover 103 is slidably connected to the inner wall of the support frame 102. A rotating paddle 104 is rotatably connected to the surface of the sealing cover 103. A crushing box 109 is fixedly connected to the upper surface of the sealing cover 103. Two crushing rollers 110 are rotatably connected to the inner wall of the crushing box 109. A feed hopper 116 is fixedly connected to the top of the crushing box 109. A connecting valve 115 is fixedly connected to one side of the bottom of the extraction box 101.
[0028] The filter press mechanism 2 includes a filter press frame 201 disposed on one side of the extraction tank 101. A guide plate 202 is fixedly connected to the upper surface of the filter press frame 201. Multiple filter plates 203 are slidably connected to the surface of the guide plate 202. A booster pump 205 connected to the bottom of the filter press frame 201 and communicating with the connecting valve 115 is fixedly connected. A connecting pipe 206 is fixedly connected to the liquid outlet end of the booster pump 205 and communicates with one filter plate 203. A collection hopper 207 is fixedly connected inside the filter press frame 201 and below the filter plate 203. After the raw material is crushed by the crushing roller 110, it falls directly into the extraction tank 101 and is efficiently extracted under the stirring of the rotating paddle 104. The resulting mixture can be sent to the filter press mechanism 2 for rapid separation without manual transfer by the booster pump 205, which reduces material transfer loss and time delay between production links and improves production efficiency. At the same time, effective crushing and stirring significantly increases the dissolution rate and extraction rate of puerarin.
[0029] Specifically, a first servo motor 105 is fixedly connected to the upper surface of the sealing cover 103, and the output shaft of the first servo motor 105 is fixedly connected to the rotating propeller 104.
[0030] In a specific embodiment of this utility model, the first servo motor 105 drives the rotating paddle 104 to stir evenly in the extraction box 101, avoiding local concentration differences and optimizing the diffusion rate of puerarin.
[0031] Specifically, a first gear 106 is rotatably connected to the inner wall of the support frame 102, and a transmission gear plate 107 adapted to the first gear 106 is slidably connected to the inner wall of the support frame 102. The transmission gear plate 107 is fixedly connected to the sealing cover 103. A second servo motor 108 is fixedly connected to the outer surface of the support frame 102, and the output shaft of the second servo motor 108 is fixedly connected to the first gear 106.
[0032] In a specific embodiment of this utility model, the second servo motor 108 drives the first gear 106 to rotate, thereby driving the transmission gear plate 107 to move vertically, thus controlling the opening or closing of the sealing cover 103 and realizing the rapid sealing of the extraction box 101.
[0033] Specifically, a second gear 111 is fixedly connected to one end of each of the two crushing rollers 110, and the two second gears 111 mesh. A third servo motor 112 is fixedly connected to the surface of the crushing box 109, and the output shaft of the third servo motor 112 is fixedly connected to the other end of one of the crushing rollers 110.
[0034] In a specific embodiment of this utility model, the third servo motor 112 drives the active crushing roller 110, which in turn drives the driven crushing roller 110 to rotate in the opposite direction through the meshing second gear 111, thereby shearing and crushing the kudzu root raw material.
[0035] Specifically, a cleaning seat 113 is fixedly connected to both sides of the inner wall of the pulverizing box 109, and a cleaning scraper 114 is fixedly connected to the inner side of the cleaning seat 113.
[0036] In a specific embodiment of this utility model, the cleaning scraper 114 is fixed inside the cleaning seat 113 and contacts the surface of the crushing roller 110, scraping away the adhering fibrous impurities during the rotation process.
[0037] Specifically, an electric cylinder 204 is fixedly connected to the surface of the filter press 201, and the piston rod of the electric cylinder 204 is fixedly connected to a filter press plate 203.
[0038] In a specific embodiment of this utility model, the electric cylinder 204 pushes the filter press plate 203 to slide along the guide plate 202, applying uniform pressure to the filter cake, so that the liquid passes through the filter cloth and enters the collection hopper 207.
[0039] Working principle: Kudzu root raw material enters the crushing box 109 through the feed hopper 116. Two counter-rotating crushing rollers 110 mechanically crush the kudzu root raw material into particles under the drive of the third servo motor 112 and the second gear 111. The crushed raw material falls directly into the extraction box 101 below. The first gear 106 is driven to rotate by the second servo motor 108, which drives the transmission gear plate 107 and the sealing cover 103 to move vertically to close the extraction box 101 and form a sealed environment. Solvents such as ethanol are added to the extraction box 101. The first servo motor 105 drives the rotating paddle 104 to stir and promote the full dissolution of puerarin. After extraction, the connecting valve 115 is opened, and the mixture enters the filter press mechanism 2 under the action of the booster pump 205. The filter press plate 203 moves along the guide plate 202 under the push of the electric cylinder 204, applying pressure to the solid-liquid mixture. The liquid component passes through the filter membrane of the filter press plate 203 and enters the collection hopper 207 below, while the solid residue is intercepted to form a filter.
[0040] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A puerarin production extraction apparatus, characterized in that, include: An extraction mechanism (1) is provided with a pressure filtration mechanism (2) on one side; The extraction mechanism (1) includes an extraction box (101), a support frame (102) is fixedly connected to one side of the extraction box (101), a sealing cover (103) is slidably connected to the inner wall of the support frame (102), a rotating paddle (104) is rotatably connected to the surface of the sealing cover (103), a crushing box (109) is fixedly connected to the upper surface of the sealing cover (103), two crushing rollers (110) are rotatably connected to the inner wall of the crushing box (109), a feed hopper (116) is fixedly connected to the top of the crushing box (109), and a connecting valve (115) is fixedly connected to one side of the bottom of the extraction box (101). The filter press mechanism (2) includes a filter press frame (201) disposed on one side of the extraction tank (101). A guide plate (202) is fixedly connected to the upper surface of the filter press frame (201). Multiple filter plates (203) are slidably connected to the surface of the guide plate (202). A booster pump (205) communicating with a connecting valve (115) is fixedly connected to the bottom of the filter press frame (201). A connecting pipe (206) is fixedly connected to the liquid outlet end of the booster pump (205) and communicates with one filter plate (203). A collection hopper (207) is fixedly connected inside the filter press frame (201) and below the filter plate (203).
2. The puerarin production extraction apparatus according to claim 1, characterized in that, The upper surface of the sealing cover (103) is fixedly connected to a first servo motor (105), and the output shaft of the first servo motor (105) is fixedly connected to the rotating paddle (104).
3. The puerarin production extraction apparatus according to claim 1, characterized in that, The inner wall of the support frame (102) is rotatably connected to a first gear (106), and the inner wall of the support frame (102) is slidably connected to a transmission gear plate (107) adapted to the first gear (106). The transmission gear plate (107) is fixedly connected to the sealing cover (103). The outer surface of the support frame (102) is fixedly connected to a second servo motor (108), and the output shaft of the second servo motor (108) is fixedly connected to the first gear (106).
4. The puerarin production extraction apparatus according to claim 1, characterized in that, Each of the two crushing rollers (110) is fixedly connected to one end of a second gear (111), and the two second gears (111) mesh. A third servo motor (112) is fixedly connected to the surface of the crushing box (109), and the output shaft of the third servo motor (112) is fixedly connected to the other end of one of the crushing rollers (110).
5. The puerarin production extraction apparatus according to claim 1, characterized in that, Cleaning seats (113) are fixedly connected to both sides of the inner wall of the pulverizing box (109), and cleaning scrapers (114) are fixedly connected to the inner side of the cleaning seats (113).
6. The puerarin production extraction apparatus according to claim 1, characterized in that, An electric cylinder (204) is fixedly connected to the surface of the filter press (201), and the piston rod of the electric cylinder (204) is fixedly connected to a filter press plate (203).