A high durability pneumatic diaphragm valve ptfe diaphragm
Patent Information
- Application Number
- CN202522242220.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-10-23
AI Technical Summary
[0003]现有技术普遍采用PTFE等氟塑料膜片,但仍存在显著缺陷:首先,传统膜片多为单向形变设计,在误操作或限位失效时易因过拉伸而疲劳破裂,寿命短;其次,膜片厚度设计难以兼顾柔韧性与强度,过薄则易损,过厚则响应慢、密封差;再者,密封系统可靠性不足,膜片与阀体间的静态密封多依赖单一橡胶圈或简单压合,在长期化学腐蚀和应力下易失效,导致腔室间交叉污染;同时,阀盖内部空间未针对膜片形变进行优化,可能限制运动或导致干涉,加速膜片损坏;
[0017]本实用新型通过膜片倒V字形结构设计与密封阀盖底部空腔的协同配合,实现了膜片的双向形变与无害回弹,从根本上避免了因误操作导致的过拉伸损坏,显著提升了抗疲劳性能与使用寿命;通过优化膜片形变端厚度,精准平衡了柔韧性与结构强度,确保了阀门响应灵敏且耐久;通过膜片密封唇边的静态密封、O型圈的腔室隔离密封以及膜片底端线面转换的动态密封构成的多级密封系统,极大地增强了阀门在长期高频启闭及强腐蚀环境下的密封可靠性。
Smart Images

Figure CN224693993U_ABST
Abstract
Claims
1. A high-durability pneumatic diaphragm valve PTFE diaphragm, characterized in that, It includes a valve body (1), a diaphragm (2), and a sealing valve cover (3); The valve body (1) has a mounting groove (4) on its top; The diaphragm (2) is disposed in the mounting groove (4). The diaphragm (2) is made of PTFE material, and on its axial cross section, the deformed end of the diaphragm (2) has an inverted V-shaped structure composed of protruding double arcs. The lower part of the sealing valve cover (3) is pressed into the mounting groove (4) and the edge of the diaphragm (2) is pressed and fixed. The part of the sealing valve cover (3) located in the mounting groove (4) is provided with an annular groove (5). An O-ring (6) is provided in the annular groove (5). The O-ring (6) is interference-fitted with the inner wall of the mounting groove (4). The bottom of the sealing valve cover (3) is provided with a cavity (7), which is opposite to the deformable end of the diaphragm (2) and provides a movement space for the bidirectional deformation of the deformable end.
2. The high-durability pneumatic diaphragm valve PTFE diaphragm according to claim 1, characterized in that: The thickness of the deformed end of the diaphragm (2) in the axial section is 0.1 mm to 0.5 mm.
3. The high-durability pneumatic diaphragm valve PTFE diaphragm according to claim 2, characterized in that: The thickness of the deformed end of the diaphragm (2) in the axial section is 0.35 mm.
4. The high-durability pneumatic diaphragm valve PTFE diaphragm according to claim 1, characterized in that: The edge of the diaphragm (2) is provided with an upwardly protruding sealing lip, which is pressed between the bottom surface of the mounting groove (4) of the valve body (1) and the sealing valve cover (3).
5. The high-durability pneumatic diaphragm valve PTFE diaphragm according to claim 1, characterized in that: The O-ring (6) is made of fluororubber or perfluoroether rubber.
6. The high-durability pneumatic diaphragm valve PTFE diaphragm according to claim 1, characterized in that: On the axial cross section of the diaphragm (2), a sealing arc surface is provided at its bottom end. When the valve is closed, the sealing arc surface first forms a line contact with the valve seat, and then changes to a surface contact as the pressure increases.