A fully automatic feeding machine

Abstract

The utility model provides a full -automatic feeding machine, including control frame, storehouse, vibrating dish, branch material storage bin and hoist bucket module, hoist bucket module includes vertical lifting mechanism, hoist bucket, unloading assembly and unloading hopper, hoist bucket and vertical lifting mechanism sliding connection, vibrating dish includes vibration base and straight vibration rail, one end of straight vibration rail is connected with the discharge gate of storehouse, and the other end is placed on branch material storage bin top, and the discharge gate of branch material storage bin is opposite to hoist bucket, is equipped with the unloading valve plate on branch material storage bin, and the receiving port of unloading valve plate is opposite to hoist bucket. The utility model has the advantages of: through the linkage of material level sensor and stepping system, realize material automatic lifting, unloading and start -stop control, need not manual frequent operation, improve the feeding efficiency, reduce the labor intensity, and unloading hopper is combined with vibrating dish, can be compatible with capsule and tablet and a variety of materials, realize accurate branch material through the linkage of valve plate and turnover cover, avoid material spilling and residual.

Description

Technical Field

[0001] This utility model mainly relates to the field of feeding equipment technology, specifically to a fully automatic feeding machine. Background Technology

[0002] In the pharmaceutical packaging industry, traditional manual material handling methods are characterized by high labor intensity and low efficiency. Furthermore, in confined workshop spaces, frequent material handling can easily lead to cross-contamination, making it difficult to meet production standards.

[0003] Existing automatic feeding equipment often suffers from drawbacks such as bulky structure and inconvenient cleaning. In particular, there is a lack of dedicated feeding equipment for safety capsules and tablets, which cannot meet the flexible production needs of materials of various specifications.

[0004] It should be noted that the above content falls within the scope of the inventor's technical knowledge. Due to the vast and complex nature of the technical content in this field, the above content of this application does not necessarily constitute prior art. Utility Model Content

[0005] 1. The technical problem to be solved by the utility model: This utility model provides a fully automatic feeding machine to solve the technical problems existing in the background art.

[0006] 2. Technical Solution: To achieve the above objectives, the technical solution provided by this utility model is as follows: a fully automatic feeding machine, comprising a control base, a hopper, a vibratory feeder, a material distribution and storage bin, and a lifting bucket module. The lifting bucket module includes a vertical lifting mechanism, a lifting bucket, a unloading assembly, and a unloading bucket. The lifting bucket is slidably connected to the vertical lifting mechanism. The vibratory feeder includes a vibratory base and a linear vibration guide rail. One end of the linear vibration guide rail is connected to the outlet of the hopper, and the other end is placed above the material distribution and storage bin. The outlet of the material distribution and storage bin is connected to the lifting bucket. The material distribution and storage bin is provided with a discharge valve plate, which is connected to the receiving port of the lifting bucket.

[0007] Furthermore, the lifting bucket is provided with a flip cover plate, and the top of the flip cover plate is rotatably connected to the lifting bucket via a rotating shaft.

[0008] Furthermore, the unloading assembly is configured corresponding to the lifting bucket and is fixedly connected to the upper end of the vertical lifting mechanism.

[0009] Furthermore, the vertical lifting mechanism is a synchronous belt slide, which is fixedly installed at the rear end of the control base, and a transparent protective cover is also provided around the vertical lifting mechanism.

[0010] Furthermore, the discharge valve plate is located between the material distribution storage bin and the lifting bucket, and both sides of the discharge valve plate are connected to the discharge port of the material distribution storage bin and the receiving port of the lifting bucket.

[0011] Furthermore, the unloading hopper is mounted on one side of the vertical lifting mechanism and located below the unloading assembly via a fixed frame, and the receiving port of the unloading hopper is connected to the discharge port of the lifting hopper.

[0012] Furthermore, material level sensors are installed above both the material distribution storage bin and the unloading hopper.

[0013] 3. Beneficial effects: Compared with the prior art, the technical solution provided by this utility model has the following advantages: By linking the material level sensor with the stepping system, the material can be automatically lifted, unloaded, and controlled to start and stop, eliminating the need for frequent manual operation, improving feeding efficiency and significantly reducing labor intensity.

[0014] The equipment has a compact structure and occupies little space, making it suitable for small workshop environments. The combined structure of the unloading hopper and vibrating plate is compatible with various materials such as capsules and tablets from 000# to 5#. Precise material distribution is achieved through the linkage valve plate and the flip cover plate, avoiding material spillage and residue.

[0015] It should be noted that the structures not described in this utility model are the same as or can be implemented using existing technology, and will not be elaborated here, as they do not involve the design points and improvement directions of this utility model. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a partial structural schematic diagram of the present invention; Figure 3 This is a schematic diagram of the lifting bucket module structure of this utility model.

[0017] Figure label: 1. Control base; 2. Hopper; 3. Vibratory feeder; 301. Vibratory base; 302. Straight vibration guide rail; 4. Material distribution and storage bin; 5. Lifting bucket module; 501. Vertical lifting mechanism; 502. Lifting bucket; 503. Unloading assembly; 504. Unloading bucket; 505. Tilting cover plate; 6. Discharge valve plate; 7. Material level sensor. Detailed Implementation

[0018] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the utility model will be more thorough and complete.

[0019] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0020] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0021] In this utility model, unless otherwise explicitly specified and limited, the terms "installed," "connected," "linked," "fixed," "provided with," and "located in" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0022] See attached document Figure 1-3 A fully automatic feeding machine includes a control base 1, a hopper 2, a vibratory feeder 3, a material distribution and storage bin 4, and a lifting bucket module 5. The lifting bucket module 5 includes a vertical lifting mechanism 501, a lifting bucket 502, a discharge assembly 503, and a discharge bucket 504. The lifting bucket 502 is slidably connected to the vertical lifting mechanism 501. The vibratory feeder 3 includes a vibratory base 301 and a linear vibration guide rail 302. One end of the linear vibration guide rail 302 is connected to the discharge port of the hopper 2, and the other end is placed above the material distribution and storage bin 4. The discharge port of the material distribution and storage bin 4 is connected to the lifting bucket 502. The material distribution and storage bin 4 is provided with a discharge valve plate 6, which is connected to the receiving port of the lifting bucket 502.

[0023] The control base 1 is welded from a high-strength metal frame and has lockable rollers at the bottom to adapt to different usage environments and facilitate handling. The hopper 2 is fixed to one side of the control base 1 by bolts. Its interior is an inverted frustum-shaped structure with mirror-polished inner walls. The outlet of the hopper 2 is sealed to the inlet end of the linear vibration guide rail 302 of the vibrating plate 3, and a silicone sealing ring is provided at the connection to prevent material leakage.

[0024] The vibratory base 301 of the vibratory plate 3 is embedded with an electromagnetic vibrator. Its vibration frequency can be adjusted by the knob on the control panel of the base 1. The linear vibratory guide rail 302 is smoothly conveyed to the material distribution storage bin 4 under the action of vibration. The other end of the linear vibratory guide rail 302 is suspended above the material distribution storage bin 4 through the transition connecting plate. The material level sensor 7 identifies whether the material is full and performs intermittent conveying to avoid material accumulation.

[0025] The top opening of the material distribution storage bin 4 is connected to the end of the vertical vibration guide rail 302. The bottom discharge port is set at an angle downward and its size matches the receiving port of the lifting bucket 502 to ensure that the material falls accurately into the lifting bucket 502. The sides of the material distribution storage bin 4 are fixed by brackets to ensure structural stability.

[0026] The vertical lifting mechanism 501 in the bucket module 5 adopts a high-precision synchronous belt slide table with high positioning accuracy. The vertical lifting mechanism 501 is fixed to the rear end of the control base 1, and the bucket 502 is slidably connected to the guide rail of the vertical lifting mechanism 501 through a slider.

[0027] The flip cover 505 covers the discharge port of the lifting bucket 502. When the lifting bucket 502 rises to the unloading position, the flip cover 505 is pushed open by the roller of the unloading assembly 503. There is a spring between the flip cover 505 and the lifting bucket 502. After being pushed open, the spring is in a stretched state. After unloading is completed, it automatically closes under the action of the spring's restoring force.

[0028] The unloading assembly 503 is fixedly connected to the mounting plate at the upper end of the vertical lifting mechanism 501 by bolts. When the lifting bucket 502 rises to the top, the unloading assembly 503 presses down the flip cover 505, and the flip cover 505 tilts upward to open the discharge port of the lifting bucket 502.

[0029] The unloading hopper 504 is installed on one side of the vertical lifting mechanism 501 via a U-shaped fixing frame. The fixing frame is welded to the control base 1 and docked with the lifting hopper 502. It is used to receive materials and unload them into the production equipment.

[0030] The material level sensor 7 installed above the material storage bin 4 outputs a high-level signal when the material accumulates to the sensor detection position, controlling the vibrating plate 3 to stop feeding. The material level sensor 7 above the unloading hopper 504 is used to detect the material level in the supporting production equipment. When it detects that the material is full, the sensor triggers the equipment to stop, realizing automatic feeding closed-loop control.

[0031] The discharge valve plate 6 is located between the material distribution storage bin 4 and the lifting bucket 502. Both sides of the discharge valve plate 6 are connected to the discharge port of the material distribution storage bin 4 and the receiving port of the lifting bucket 502. The discharge valve plate 6 and the material distribution storage bin 4 are connected by a spring. When the lifting bucket 502 descends to the receiving position, the bottom of the bucket pushes the discharge valve plate 6 to move downward against the spring force, thereby opening the discharge port and allowing the material to fall into the lifting bucket 502.

[0032] A transparent protective cover is installed around the vertical lifting mechanism 501. The material can be plexiglass or acrylic. The transparent protective cover is connected to the control base 1 through a slot. A locking screw is set at the bottom to ensure tight protection. When the protective cover is accidentally opened, the limit switch built into the equipment triggers the equipment to stop the alarm and prevent safety accidents from occurring.

[0033] The above-described embodiments are merely illustrative of certain implementations of this utility model, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A fully automatic feeding machine, characterized in that: The system includes a control base (1), a hopper (2), a vibratory feeder (3), a material distribution storage bin (4), and a lifting bucket module (5). The lifting bucket module (5) includes a vertical lifting mechanism (501), a lifting bucket (502), a discharge assembly (503), and a discharge bucket (504). The lifting bucket (502) is slidably connected to the vertical lifting mechanism (501). The vibratory feeder (3) includes a vibratory base (301) and a linear vibration guide rail (302). One end of the linear vibration guide rail (302) is connected to the discharge port of the hopper (2), and the other end is placed above the material distribution storage bin (4). The discharge port of the material distribution storage bin (4) is connected to the lifting bucket (502). The material distribution storage bin (4) is provided with a discharge valve plate (6), which is connected to the receiving port of the lifting bucket (502).

2. The fully automatic feeding machine according to claim 1, characterized in that: The lifting bucket (502) is provided with a flip cover plate (505), and the top of the flip cover plate (505) is rotatably connected to the lifting bucket (502) via a rotating shaft.

3. The fully automatic feeding machine according to claim 1, characterized in that: The unloading assembly (503) is provided corresponding to the lifting bucket (502) and is fixedly connected to the upper end of the vertical lifting mechanism (501).

4. The fully automatic feeding machine according to claim 1, characterized in that: The vertical lifting mechanism (501) is a synchronous belt slide and is fixedly installed at the rear end of the control base (1). A transparent protective cover is also provided around the vertical lifting mechanism (501).

5. The fully automatic feeding machine according to claim 1, characterized in that: The discharge valve plate (6) is located between the material distribution storage bin (4) and the lifting bucket (502). Both sides of the discharge valve plate (6) are connected to the discharge port of the material distribution storage bin (4) and the receiving port of the lifting bucket (502).

6. The fully automatic feeding machine according to claim 1, characterized in that: The unloading hopper (504) is mounted on one side of the vertical lifting mechanism (501) and located below the unloading assembly (503) via a fixed frame. The receiving port of the unloading hopper (504) is connected to the discharge port of the lifting hopper (502).

7. The fully automatic feeding machine according to claim 1, characterized in that: Material level sensors (7) are provided above the material storage bin (4) and above the unloading hopper (504).

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