Surface spray processor
Patent Information
- Application Number
- CN202522055745.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-09-24
AI Technical Summary
[0005]本实用新型的目的在于提供表面喷雾处理器,以解决上述背景技术中提出的现有技术中在对线缆进行处理时,通常采用单一的油液通入喷嘴进行喷洒,导致喷洒很不均匀,且油液利用率低的问题
[0014] (1) This utility model uses the air source processing module to compress air and mix high-pressure oil to output oil in parallel into an atomized state, making the oil molecules finer and the viscosity higher, so that they can be evenly and comprehensively attached to the surface of the cable. Combined with two sets of semi-circular nozzles, the cable is sprayed at 360 degrees, thus solving the problem that in the prior art, when processing cables, a single oil is usually introduced into the nozzle for spraying, resulting in very uneven spraying.
Smart Images

Figure CN224724311U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable spray treatment technology, specifically to a surface spray processor. Background Technology
[0002] Cables are typically rope-like structures made of several or more strands of conductors twisted together. Each strand of conductor is insulated from the others and is often twisted around a central point. The entire cable is covered with a highly insulating outer layer. Currently, before twisting individual cables, their surfaces are sprayed with oil mist to prevent the conductors from sticking together during the twisting process, which could affect subsequent production.
[0003] An adjustable wire and cable surface spray processor, such as the one listed in announcement number CN209993406U, comprises a body with an oil tank and a spray box fixedly connected to its upper end. The spray box is located above the oil tank and contains two symmetrical nozzles connected to the oil tank. A rotating hole is drilled at the outer end of the spray box, and a turntable is rotatably connected within the hole. Four evenly distributed through holes are drilled at the outer end of the turntable, and insert rods are inserted into these holes. A driven gear is fixedly connected to the outer end of the insert rod, which is located outside the spray box. A cable sleeve is fixedly connected to the end of the insert rod away from the driven gear, and the cable sleeve is located inside the spray box. A mounting frame is fixedly connected to the outer end of the spray box, and a motor is mounted on the outer end of the mounting frame. This device can simultaneously spray multiple cables, resulting in more even spraying and significantly improving the overall efficiency of the equipment.
[0004] In the prior art, when processing cables, the above-mentioned device typically uses a single oil nozzle for spraying, which results in uneven spraying and low oil utilization. This is to solve the problems mentioned above. Utility Model Content
[0005] The purpose of this invention is to provide a surface spray processor to solve the problem mentioned in the background art that when processing cables, a single oil is usually sprayed through a nozzle, resulting in uneven spraying and low oil utilization.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a surface spray processor, including a spray mechanism, the spray mechanism including a frame and casters, four sets of casters are provided at the lower end of the frame, a spray device is provided at the upper end of the frame, a recovery module is provided at the lower end of the spray device, an oil tank is provided at the lower end of the recovery module, the oil tank is located inside the frame, a pump body is provided on one side of the upper end of the oil tank, a connecting pipe is provided on one side of the pump body, an air source processing module is provided on the other side of the connecting pipe, and a liquid delivery mechanism is provided at the upper end of the air source processing module.
[0007] Preferably, the spraying device includes a spray chamber, a pipe groove, a sealing cap, a handle, a connecting port, a guide block, and a fixing block. The upper end of the spray chamber is provided with a sealing cap. Four sets of guide blocks are symmetrically arranged in two groups at the front and rear of the spray chamber. The upper end of the sealing cap is provided with a handle. The lower end of the sealing cap is provided with a fixing block. There are four sets of fixing blocks, each of which is guided and connected to the four sets of guide blocks. Pipe grooves are opened on both the left and right sides of the spray chamber.
[0008] Preferably, the recovery module includes a recovery chamber and a connecting pipe. The recovery chamber is located at the lower end of the spray chamber, and the connecting pipe is located at the lower end of the recovery chamber and connected to the oil tank pipeline.
[0009] Preferably, the liquid delivery mechanism includes a liquid delivery pipe and a delivery pump. The delivery pump is located on one side of the gas source processing module and is assembled and connected to the gas source processing module. The front end of the delivery pump is provided with a liquid delivery pipe. There are two sets of liquid delivery pipes. The other side of each set of liquid delivery pipes is connected to two sets of connection port pipes.
[0010] Preferably, a bracket is provided at the lower end of the delivery pump, and the bracket is located at the upper end of the gas source processing module.
[0011] Preferably, the spray module includes two sets of semi-annular nozzles, and both sets of semi-annular nozzles are connected to two sets of liquid delivery pipes.
[0012] Preferably, a cabinet door is provided on the lower front side of the frame, and the cabinet door is hinged to the frame.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] (1) This utility model uses the air source processing module to compress air and mix high-pressure oil to output oil in parallel into an atomized state, making the oil molecules finer and the viscosity higher, so that they can be evenly and comprehensively attached to the surface of the cable. Combined with two sets of semi-circular nozzles, the cable is sprayed at 360 degrees, thus solving the problem that in the prior art, when processing cables, a single oil is usually introduced into the nozzle for spraying, resulting in very uneven spraying.
[0015] (2) By setting a recovery chamber at the lower end of the spray chamber, the cable is placed in the recovery chamber for surface spraying treatment, which effectively avoids the accumulation of oil in the spray chamber and affects the spraying of the cable. At the same time, the recovery chamber is set in the shape of a bucket, which is conducive to the oil tilting and circulating the oil to the oil tank along the connecting pipe, avoiding the dripping oil from splashing onto the cable, thus solving the problem of low oil utilization rate in the prior art. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a diagram showing the internal structure of the spray mechanism of this utility model;
[0018] Figure 3 This is a cross-sectional view of the spraying device of this utility model;
[0019] Figure 4 This is a diagram showing the internal structure of the spraying device of this utility model;
[0020] In the diagram: 1. Spraying mechanism; 2. Spraying device; 21. Spray chamber; 22. Sealing cover; 23. Handle; 24. Connection port; 25. Guide block; 26. Fixing block; 3. Recovery chamber; 4. Connecting pipe; 5. Oil tank; 6. Pump body; 7. Connecting pipe; 8. Gas source treatment module; 9. Liquid delivery mechanism; 10. Liquid delivery pipe; 11. Frame; 12. Casters; 13. Cabinet door; 14. Bracket; 15. Pipe groove; 16. Semi-circular nozzle. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0022] Please see Figure 1-4 This utility model provides an embodiment of a surface spray processor, including a spray mechanism 1. The spray mechanism 1 includes a frame 11 and casters 12. Four sets of casters 12 are provided at the lower end of the frame 11. A spray device 2 is provided at the upper end of the frame 11. A recovery module is provided at the lower end of the spray device 2. An oil tank 5 is provided at the lower end of the recovery module. The oil tank 5 is located inside the frame 11. A pump body 6 is provided on one side of the upper end of the oil tank 5. A connecting pipe 7 is provided on one side of the pump body 6. An air source processing module 8 is provided on the other side of the connecting pipe 7. A liquid delivery mechanism 9 is provided at the upper end of the air source processing module 8. By compressing air and mixing it with high-pressure oil through the air source processing module 8, the oil is atomized into a finer liquid. The oil has a higher density and viscosity, allowing it to adhere evenly and comprehensively to the cable surface. Combined with two sets of semi-annular nozzles 16, it sprays the cable at a 360-degree angle, thus solving the problem of uneven spraying caused by the use of a single nozzle for spraying in existing technologies. By setting a recovery chamber 3 at the lower end of the spray chamber 21, the cable is placed in the recovery chamber 3 for surface spraying, effectively preventing oil accumulation in the spray chamber 21 from affecting the spraying of the cable. At the same time, the recovery chamber 3 is shaped like a bucket, which facilitates the oil to be tilted and circulated along the connecting pipe 4 to the oil tank 5, preventing dripping oil from splashing onto the cable, thus solving the problem of low oil utilization in existing technologies.
[0023] Please see Figure 2The spraying device 2 includes a spraying chamber 21, a pipe groove 15, a sealing cover 22, a handle 23, a connection port 24, a guide block 25, and a fixing block 26. The upper end of the spraying chamber 21 is provided with a sealing cover 22. Four sets of guide blocks 25 are symmetrically arranged in two groups at the front and back of the spraying chamber 21. The upper end of the sealing cover 22 is provided with a handle 23. The lower end of the sealing cover 22 is provided with a fixing block 26. There are four sets of fixing blocks 26, all of which are guided and connected to the four sets of guide blocks 25. Pipe grooves 15 are opened on both the left and right sides of the spraying chamber 21 to provide space for spraying the surface of the cable.
[0024] Please see Figure 3 The recovery module includes a recovery chamber 3 and a connecting pipe 4. The recovery chamber 3 is located at the lower end of the spray chamber 21, and the connecting pipe 4 is located at the lower end of the recovery chamber 3. The connecting pipe 4 is connected to the oil tank 5 to recover and circulate excess oil back to the oil tank 5.
[0025] Please see Figure 2 The liquid delivery mechanism 9 includes a liquid delivery pipe 10 and a delivery pump. The delivery pump is located on one side of the gas source processing module 8 and is assembled and connected to the gas source processing module 8. The front end of the delivery pump is provided with a liquid delivery pipe 10. There are two sets of liquid delivery pipes 10. The other side of the two sets of liquid delivery pipes 10 are connected to two sets of connection ports 24 pipes, which make the oil in parallel into an atomized state, so that the oil molecules are finer and the viscosity is higher, thus uniformly and comprehensively adhering to the surface of the cable.
[0026] Please see Figure 2 A bracket 14 is provided at the lower end of the delivery pump. The bracket 14 is located at the upper end of the gas source treatment module 8 and serves to support the delivery pump.
[0027] Please see Figure 4 The spray module includes two sets of semi-annular nozzles 16. Both sets of semi-annular nozzles 16 are connected to two sets of liquid delivery pipes 10, which serve to connect the semi-annular nozzles 16 and the liquid delivery pipes 10. Both sets of semi-annular nozzles 16 are guided and connected to two sets of symmetrical guide blocks 25, which, together with four sets of fixing blocks 26, limit the movement of the two sets of semi-annular nozzles 16.
[0028] Please see Figure 1 A cabinet door 13 is provided on the lower front side of the frame 11. The cabinet door 13 is hinged to the frame 11 to facilitate refueling of the oil tank 5.
[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A surface spray processor, comprising a spraying mechanism (1), characterized in that: The spraying mechanism (1) includes a frame (11) and casters (12). The lower end of the frame (11) is provided with four sets of casters (12). The upper end of the frame (11) is provided with a spraying device (2). The lower end of the spraying device (2) is provided with a recovery module. The lower end of the recovery module is provided with an oil tank (5). The oil tank (5) is located inside the frame (11). The upper side of the oil tank (5) is provided with a pump body (6). The pump body (6) is provided with a connecting pipe (7) on one side. The connecting pipe (7) is provided with an air source processing module (8) on the other side. The upper end of the air source processing module (8) is provided with a liquid delivery mechanism (9).
2. The surface spray processor according to claim 1, characterized in that: The spraying device (2) includes a spray chamber (21), a pipe groove (15), a sealing cover (22), a handle (23), a connection port (24), a guide block (25), and a fixing block (26). The upper end of the spray chamber (21) is provided with a sealing cover (22). Four sets of guide blocks (25) are symmetrically arranged in two groups at the front and back of the spray chamber (21). The upper end of the sealing cover (22) is provided with a handle (23). The lower end of the sealing cover (22) is provided with a fixing block (26). There are four sets of fixing blocks (26), and each set is guided and connected to the four sets of guide blocks (25). Pipe grooves (15) are opened on both the left and right sides of the spray chamber (21).
3. The surface spray processor according to claim 2, characterized in that: The recycling module includes a recycling chamber (3) and a connecting pipe (4). The recycling chamber (3) is located at the lower end of the spray chamber (21). The lower end of the recycling chamber (3) is provided with a connecting pipe (4), which is connected to the oil tank (5).
4. The surface spray processor according to claim 3, characterized in that: The liquid delivery mechanism (9) includes a liquid delivery pipe (10) and a delivery pump. The delivery pump is located on one side of the gas source processing module (8) and is assembled and connected to the gas source processing module (8). The front end of the delivery pump is provided with a liquid delivery pipe (10). There are two sets of liquid delivery pipes (10). The other side of the two sets of liquid delivery pipes (10) are connected to two sets of connection ports (24) pipes.
5. The surface spray processor according to claim 4, characterized in that: The lower end of the delivery pump is provided with a bracket (14), which is located on the upper end of the gas source processing module (8).
6. The surface spray processor according to claim 5, characterized in that: The spray module includes two sets of semi-annular nozzles (16), both sets of semi-annular nozzles (16) are connected to two sets of liquid delivery pipes (10).
7. The surface spray processor according to claim 6, characterized in that: A cabinet door (13) is provided on the lower front side of the frame (11), and the cabinet door (13) is hinged to the frame (11).
Citation Information
Patent Citations
Adjustable wire and cable surface spraying processor
CN209993406U