Silicon core tube servo double position winding machine

Abstract

This utility model relates to the technical field of pipe processing equipment and discloses a silicon core tube servo dual-station winding machine, including: a support base plate, which is rectangular and placed on the ground; and an adjustment structure, which includes a first adjustment part and a second adjustment part. The first adjustment part includes two sets of first fixed circular plates disposed on the top of the support base plate. A first fixed frame plate is fixedly installed on one outer wall of the first fixed circular plate. Six sets of second fixed frame plates are fixedly installed on the outer wall of the first fixed frame plate. Limiting grooves are opened inside the second fixed frame plates. Six sets of limiting grooves are opened inside the first fixed frame plates. The twelve sets of limiting grooves correspond to each other in pairs. A connecting plate is provided between every two sets of limiting grooves to adjust the width of the winding drum, improve the applicability of the device, facilitate the winding of pipes of different sizes, reduce the situation of pipes overlapping and being squeezed, and improve the flexibility of the device.

Description

Technical Field

[0001] This utility model belongs to the technical field of pipe processing equipment, specifically, it relates to a silicon core tube servo dual-station winding machine. Background Technology

[0002] Silicon core tubes are special tubes with a silicone layer on the inner wall, widely used in the protection of communication optical cables. Existing winding equipment mostly adopts a single-station design, resulting in long downtime for changing rolls.

[0003] Utility model CN207243049U discloses a dual-station pipe winding machine with adjustable winding speed. It includes a base plate, a first support vertically welded to the top of the base plate, a second support parallel to the first support mounted on one side, and a third support parallel to the first support mounted on the other side. A first winding mechanism is mounted on the top of the second support along its length, and a second winding mechanism is mounted on the top of the third support along its length. A drive shaft is movably sleeved on the top of the first support along its length, and a first sprocket is movably sleeved on the outer ring of the drive shaft. A second sprocket, movably sleeved on one side of the first sprocket, is mounted on the drive shaft. A rectangular guide strip, fixedly connected to the outer surface of the first sprocket, is welded along the length of the drive shaft on the side of the first and second sprockets that are close to each other. This utility model has a simple structure, is convenient and quick to operate, and enables the switching of workstations during operation of the dual-station pipe winding machine.

[0004] However, the aforementioned patent still has the following problems: During the winding process, the width of the winding drum cannot be adjusted. When winding pipes of different sizes, the pipes may overlap and be compressed, resulting in irregularly shaped coils that are prone to scattering and making subsequent packaging and transportation difficult. Irregularly shaped coils increase the difficulty and cost of packaging, and are also more susceptible to damage during transportation.

[0005] In view of this, this utility model is proposed. Utility Model Content

[0006] To solve the aforementioned technical problem of poor winding effect, the basic concept of the technical solution adopted by this utility model is as follows: A silicon core tube servo dual-station winding machine includes: The support base plate is rectangular and is placed on the ground. The adjustment structure includes a first adjustment part and a second adjustment part. The first adjustment part includes two sets of first fixed circular plates disposed on the top of the support base plate. A first fixed frame plate is fixedly installed on one outer wall of the first fixed circular plate. Six sets of second fixed frame plates are fixedly installed on the outer wall of the first fixed frame plate. Limiting grooves are opened inside the second fixed frame plates. The first fixed frame plate has six sets of limiting grooves inside. The twelve sets of limiting grooves correspond to each other in pairs. A connecting plate is set between every two sets of limiting grooves, for a total of twelve sets of connecting plates. Two sets of second fixed ring plates are disposed on the top of the support base plate. The inner wall of each set of second fixed ring plates is fixedly connected to the outer wall of the six sets of connecting plates. The second adjustment part includes a first fixed ring plate fixedly installed between the six sets of connecting plates. A third fixed plate is fixedly installed on one outer wall of the first fixed frame plate. A hydraulic cylinder is fixedly installed on one outer wall of the third fixed plate. A hydraulic push rod is fixedly installed at the output end of the hydraulic cylinder. One end of the hydraulic push rod is fixedly connected to one outer wall of the first fixed ring plate.

[0007] In a preferred embodiment of the present invention, the second adjustment part further includes a telescopic rod disposed inside the first fixed frame plate, one end of which is fixedly connected to the outer wall of the other side of the first fixed ring plate.

[0008] In a preferred embodiment of the present invention, two sets of first fixing plates are fixedly installed on the top of the supporting base plate. The two sets of first fixing circular plates are rotatably installed on one side of the outer wall of the first fixing plate. A first servo motor is fixedly installed on the other side of the outer wall of the first fixing plate. The output shaft of the first servo motor is fixedly connected to one side of the outer wall of the first fixing circular plate through a coupling.

[0009] In a preferred embodiment of the present invention, two sets of second fixing plates are fixedly installed on the top of the supporting base plate, a first limiting frame plate is fixedly installed on one side of the outer wall of the second fixing plate, a first power supply box is provided inside the first limiting frame plate, two sets of first electrical control boxes are provided on the top of the first limiting frame plate, and five sets of electric push rods are provided on one side of the outer wall of the first electrical control box.

[0010] In a preferred embodiment of this utility model, a guide wheel is rotatably mounted on the outer wall of the electric push rod.

[0011] In a preferred embodiment of this utility model, a set of wires is fixedly installed between each set of first electrical control boxes and each set of first power supply boxes.

[0012] In a preferred embodiment of this utility model, two sets of protective pads are pasted and installed on the top of the second fixed frame plate, for a total of twenty-four sets of protective pads.

[0013] Compared with the prior art, the present invention has the following advantages: 1. The width of the winding drum can be adjusted to increase the applicability of the device, making it easier to wind up pipes of different sizes, reducing the situation of pipes overlapping and being squeezed, and improving the flexibility of the device.

[0014] 2. To achieve the purpose of conveying and winding pipes, improve the winding efficiency of pipes, guide pipes, improve the stability of pipe winding, improve the safety of equipment use, and reduce the occurrence of pipes falling.

[0015] 3. Enhance the stability of pipe winding, reduce pipe position deviation, protect the device, improve its durability, and optimize the user experience.

[0016] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0017] In the attached diagram: Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a top view of the present invention; Figure 3 This is a schematic diagram of the first limiting frame plate structure of this utility model; Figure 4 This is a schematic diagram showing the disassembled first fixed circular plate and second fixed ring plate of this utility model; Figure 5 This is a schematic diagram of the telescopic rod structure of this utility model; Figure 6 This is a schematic diagram of the third fixing plate structure of this utility model.

[0018] In the diagram: 10. Support base plate; 11. First fixing plate; 12. Second fixing plate; 13. First limiting frame plate; 14. First power supply box; 15. First electrical control box; 16. Wire; 17. Electric push rod; 18. Guide wheel; 19. First servo motor; 20. First fixing circular plate; 21. First fixing frame plate; 22. Second fixing frame plate; 23. Limiting groove; 24. Protective pad; 25. Telescopic rod; 26. First fixing ring plate; 27. Connecting plate; 28. Second fixing ring plate; 29. ​​Third fixing plate; 30. Hydraulic cylinder; 31. Hydraulic push rod. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.

[0020] Example 1: A silicon core tube servo dual-station winding machine, specifically as follows... Figure 1, Figure 4 , Figure 5 and Figure 6 As shown, the system includes a rectangular support base plate 10, which is placed on the ground. An adjustment structure is also included, comprising a first adjustment section and a second adjustment section. The first adjustment section includes two sets of first fixed circular plates 20 disposed on the top of the support base plate 10. A first fixed frame plate 21 is fixedly installed on one outer wall of the first fixed circular plate 20. Six sets of second fixed frame plates 22 are fixedly installed on the outer wall of the first fixed frame plate 21. Limiting grooves 23 are formed inside the second fixed frame plates 22. The first fixed frame plates 21 also have six sets of limiting grooves 23 inside. The twelve sets of limiting grooves 23 correspond in pairs, with each pair of limiting grooves 23... A set of connecting plates 27 is provided between the twelve sets of connecting plates 27. Two sets of second fixing ring plates 28 are provided on the top of the supporting base plate 10. The inner wall of each set of second fixing ring plates 28 is fixedly connected to the outer wall of six sets of connecting plates 27. The second adjustment part includes a first fixing ring plate 26 fixedly installed between the six sets of connecting plates 27. A third fixing plate 29 is fixedly installed on one side of the outer wall of the first fixing frame plate 21. A hydraulic cylinder 30 is fixedly installed on one side of the outer wall of the third fixing plate 29. A hydraulic push rod 31 is fixedly installed at the output end of the hydraulic cylinder 30. One end of the hydraulic push rod 31 is fixedly connected to one side of the outer wall of the first fixing ring plate 26. The width of the winding structure is adjusted by the adjustment structure. Activating the hydraulic cylinder 30 pushes the hydraulic push rod 31 to move, causing the first fixing ring plate 26 to move, which in turn moves the connecting plates 27 within the limiting groove 23, adjusting the distance between the first fixing circular plate 20 and the second fixing ring plate 28.

[0021] Specifically, such as Figure 1 , Figure 4 , Figure 5 and Figure 6 As shown, the second adjustment part also includes a telescopic rod 25 disposed inside the first fixed frame plate 21, one end of which is fixedly connected to the outer wall of the other side of the first fixed ring plate 26. When the first fixed ring plate 26 moves, it pushes the telescopic rod 25 to extend and retract, providing auxiliary support for the first fixed ring plate 26.

[0022] Based on the above, the structure consisting of a supporting base plate 10, a first fixed circular plate 20, a first fixed frame plate 21, a second fixed frame plate 22, a limiting groove 23, a protective pad 24, a telescopic rod 25, a first fixed ring plate 26, a connecting plate 27, a second fixed ring plate 28, a third fixed plate 29, a hydraulic cylinder 30, and a hydraulic push rod 31 allows for adjustment of the width of the winding drum, improving the applicability of the device, facilitating the winding of pipes of different sizes, reducing the overlapping and squeezing of pipes, and increasing the flexibility of the device's use.

[0023] Example 2: Based on Example 1, specifically as follows... Figure 1 and Figure 2 As shown, two sets of first fixing plates 11 are fixedly installed on the top of the support base plate 10. Two sets of first fixing circular plates 20 are rotatably installed on one side of the outer wall of the first fixing plate 11. A first servo motor 19 is fixedly installed on the other side of the outer wall of the first fixing plate 11. The output shaft of the first servo motor 19 is fixedly connected to one side of the outer wall of the first fixing circular plate 20 through a coupling. When the first servo motor 19 is started, it drives the first fixing circular plate 20 to rotate on one side of the outer wall of the first fixing plate 11, thereby achieving the winding of the pipe.

[0024] Specifically, such as Figure 1 , Figure 2 and Figure 3 As shown, two sets of second fixing plates 12 are fixedly installed on the top of the supporting base plate 10. A first limiting frame plate 13 is fixedly installed on one outer wall of the second fixing plate 12. A first power supply box 14 is arranged inside the first limiting frame plate 13. Two sets of first electrical control boxes 15 are arranged on the top of the first limiting frame plate 13. Five sets of electric push rods 17 are arranged on one outer wall of the first electrical control box 15. The first limiting frame plate 13 is fixed by the second fixing plates 12.

[0025] Specifically, such as Figure 1 and Figure 3 As shown, a guide wheel 18 is rotatably mounted on the outer wall of the electric push rod 17. The electric push rod 17 limits the guide wheel 18, and the guide wheel 18 assists in conveying the pipe.

[0026] Specifically, such as Figure 1 , Figure 2 and Figure 3 As shown, a set of wires 16 are fixedly installed between each set of first electrical control boxes 15 and a set of first power supply boxes 14. The first power supply box 14 controls the start of the first electrical control box 15 and adjusts the position of the electric push rod 17.

[0027] Based on the above, the structure consisting of a supporting base plate 10, a first fixing plate 11, a second fixing plate 12, a first limiting frame plate 13, a first power supply box 14, a first electrical control box 15, wires 16, an electric push rod 17, a guide wheel 18, a first servo motor 19, and a first fixed circular plate 20 achieves the purpose of conveying and winding the pipe, improving the winding efficiency of the pipe, guiding the pipe, improving the stability of the pipe winding, improving the safety of the device, and reducing the occurrence of pipe falling.

[0028] Example 3: Based on Examples 1 and 2, specifically as follows... Figure 1 , Figure 4 and Figure 5 As shown, two sets of protective pads 24 are affixed to the top of each of the second fixed frame plates 22, for a total of twenty-four sets of protective pads 24. The protective pads 24 protect the top of the second fixed frame plates 22.

[0029] In summary, the structure of the second fixed frame plate 22 and the protective pad 24 enhances the stability of pipe winding, reduces pipe position deviation, protects the device, improves the device's durability, and optimizes the user experience.

[0030] Working principle: The adjustment structure includes a first adjustment section and a second adjustment section. In the first adjustment section, the top of the supporting base plate 10 has two sets of first fixed circular plates 20, one side of which has a first fixed frame plate 21, and the outer wall has six sets of second fixed frame plates 22. Limiting grooves 23 are opened inside the first fixed frame plate 21, and the twelve sets of limiting grooves 23 correspond to each other in pairs. There is a connecting plate 27 between each pair of sets, for a total of twelve sets. The top of the supporting base plate 10 has two sets of second fixed ring plates 28, and the inner wall is fixed to the outer wall of the six sets of connecting plates 27. In the second adjustment section, there are first fixed ring plates 26 between the six sets of connecting plates 27. One side of the outer wall of the first fixed frame plate 21 has a third fixed plate 29, on which there is a hydraulic cylinder 30. The output end has a hydraulic push rod 31, one end of which is fixed to the outer wall of the first fixed ring plate 26. The hydraulic cylinder 30 is activated, pushing the hydraulic push rod 31 to move the first fixed ring plate 26, which in turn moves the connecting plate 27 within the limiting groove 23, adjusting the distance between the first fixed circular plate 20 and the second fixed ring plate 28. Simultaneously, the first fixed frame plate 21 of the second adjustment section contains a telescopic rod 25, one end of which is fixed to the outer wall of the other side of the first fixed ring plate 26. When the first fixed ring plate 26 moves, it pushes the telescopic rod 25 to extend or retract, providing auxiliary support. The top of the support base plate 10 has two sets of first fixed plates 11, with the two sets of first fixed circular plates 20 rotatably mounted on one side of their outer wall. The other side of the outer wall has a first servo motor 19, whose output shaft is fixed to one side of the outer wall of the first fixed circular plate 20 via a coupling. The first servo motor 19 is started, driving the first fixed circular plate 20 to rotate on one side of the outer wall of the first fixed plate 11, thereby achieving pipe winding. The top of the supporting base plate 10 has two sets of second fixed plates 12, one side of which has a first limiting frame plate 13. Inside, there is a first power supply box 14, and on top, two sets of first electrical control boxes 15. One side of the outer wall has five sets of electric push rods 17, which are fixed to the first limiting frame plate 13 via the second fixed plates 12. Guide wheels 18 are rotatably mounted on the outer wall of the electric push rods 17, limiting their movement and assisting in pipe delivery. A wire 16 connects each set of first electrical control boxes 15 and each set of first power supply boxes 14. The first power supply box 14 controls the first electrical control box 15 to start and adjust the position of the electric push rods 17. Two sets of protective pads 24 are affixed to the top of each of the second fixed frame plates 22, totaling twenty-four sets, to protect the top of the second fixed frame plates 22.

[0031] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.

Claims

1. A silicon core tube servo dual-station winding machine, characterized in that, include: A support base plate (10) is rectangular and is placed on the ground. The adjustment structure includes a first adjustment part and a second adjustment part. The first adjustment part includes two sets of first fixed circular plates (20) disposed on the top of the support base plate (10). A first fixed frame plate (21) is fixedly installed on one side of the outer wall of the first fixed circular plate (20). Six sets of second fixed frame plates (22) are fixedly installed on the outer wall of the first fixed frame plate (21). Limiting grooves (23) are opened inside the second fixed frame plate (22). Six sets of limiting grooves (23) are opened inside the first fixed frame plate (21). The twelve sets of limiting grooves (23) correspond to each other in pairs. A connecting plate (27) is provided between each pair of limiting grooves (23), for a total of twelve sets of connecting plates (27). 27) The top of the supporting base plate (10) is provided with two sets of second fixing ring plates (28), and the inner wall of each set of second fixing ring plates (28) is fixedly connected to the outer wall of the six sets of connecting plates (27); the second adjustment part includes a first fixing ring plate (26) fixedly installed between the six sets of connecting plates (27), a third fixing plate (29) fixedly installed on one side of the outer wall of the first fixing frame plate (21), a hydraulic cylinder (30) fixedly installed on one side of the outer wall of the third fixing plate (29), a hydraulic push rod (31) fixedly installed at the output end of the hydraulic cylinder (30), and one end of the hydraulic push rod (31) fixedly connected to one side of the outer wall of the first fixing ring plate (26).

2. The silicon core tube servo dual-station winding machine according to claim 1, characterized in that, The second adjustment part also includes a telescopic rod (25) disposed inside the first fixed frame plate (21), one end of the telescopic rod (25) being fixedly connected to the outer wall of the other side of the first fixed ring plate (26).

3. The silicon core tube servo dual-station winding machine according to claim 1, characterized in that, Two sets of first fixing plates (11) are fixedly installed on the top of the support base plate (10). Two sets of first fixing circular plates (20) are rotatably installed on one side of the outer wall of the first fixing plate (11). A first servo motor (19) is fixedly installed on the other side of the outer wall of the first fixing plate (11). The output shaft of the first servo motor (19) is fixedly connected to one side of the outer wall of the first fixing circular plate (20) through a coupling.

4. The silicon core tube servo dual-station winding machine according to claim 1, characterized in that, Two sets of second fixing plates (12) are fixedly installed on the top of the supporting base plate (10). A first limiting frame plate (13) is fixedly installed on one side of the outer wall of the second fixing plate (12). A first power supply box (14) is provided inside the first limiting frame plate (13). Two sets of first electric control boxes (15) are provided on the top of the first limiting frame plate (13). Five sets of electric push rods (17) are provided on one side of the outer wall of the first electric control box (15).

5. The silicon core tube servo dual-station winding machine according to claim 4, characterized in that, A guide wheel (18) is rotatably mounted on the outer wall of the electric push rod (17).

6. The silicon core tube servo dual-station winding machine according to claim 4, characterized in that, A set of wires (16) is fixedly installed between each set of first electrical control boxes (15) and a set of first power supply boxes (14).

7. The silicon core tube servo dual-station winding machine according to claim 1, characterized in that, Two sets of protective pads (24) are pasted and installed on the top of the second fixed frame plate (22), for a total of twenty-four sets of protective pads (24).

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