Resistance spot welding method and resistance spot welding device

The resistance spot welding method addresses the issue of non-uniform welds in stacked metal plates by using a series of energization controls to concentrate current flow and promote uniform melting, resulting in high-quality welds with reduced spatter.

JP2025093091AActive Publication Date: 2025-06-23FUTABA IND CO LTD
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Patent Information

Application Number
JP2023208610
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2023-12-11
Publication Date
2025-06-23
Estimated Expiration
2043-12-11

AI Technical Summary

Technical Problem

Resistance spot welding of stacked metal plates with varying resistances, tensile strengths, or plate thicknesses often results in non-uniform weld nuggets and insufficient penetration due to heat generation variations.

Method used

A resistance spot welding method involving a series of energization controls: first, a constant current is applied to promote current concentration; second, the current decreases to minimize heat generation; third, a higher current is applied to promote shunting and wide-range melting; and fourth, a constant current is maintained to finalize the weld, thereby reducing variations in melting across the plates.

Benefits of technology

This method achieves high-quality welding by concentrating current flow, promoting uniform melting, and reducing variations in material properties across the stacked metal plates, while also suppressing spatter.

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Abstract

To provide a technique that can achieve high-quality welding, in resistance spot welding to a work-piece.SOLUTION: A work-piece having a plurality of metal plates overlapped with each other is welded using a resistance spot welding device. First energization control is performed to a pair of electrodes so that first current flow between the pair of electrodes holding the work-piece. Subsequently, second energization control is performed to the pair of electrodes so that the current flowing between the pair of electrodes reduces from the first current to second current smaller than the first current. Subsequently, third energization control is performed to the pair of electrodes so that the current flowing between the pair of electrodes increases from the second current to third current larger than the second current. Subsequently, fourth energization control is performed to the pair of electrodes so that fourth current flows between the pair of electrodes.SELECTED DRAWING: Figure 3
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