Liquid hand dishwashing detergent composition
The liquid hand dishwashing detergent composition addresses the balance of effective grease cleaning and biodegradability by using an anionic surfactant and alkoxylated polyols, enhancing cleaning performance and environmental sustainability.
Patent Information
- Application Number
- JP2025042555
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-03-26
- Filing Date
- 2025-03-17
- Publication Date
- 2025-10-08
AI Technical Summary
Existing hand dishwashing detergents face challenges in achieving a balance between effective grease cleaning and biodegradability, with many ingredients taking a long time to degrade in wastewater.
A liquid hand dishwashing detergent composition comprising 5% to 50% surfactant system, including an anionic surfactant and alkoxylated polyols derived from polyols with 3 to 5 -OH groups, modified with ethylene oxide and propylene oxide, providing improved biodegradability and greasy soil removal.
The composition achieves effective grease cleaning with improved biodegradability, maintaining foam persistence and reducing environmental impact.
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Abstract
Description
[Technical Field]
[0001] The present invention relates to a liquid detergent composition for hand dishwashing. [Background technology]
[0002] Hand dish detergents are widely used in households to clean dishes, kitchenware, and cookware. These detergents typically contain a combination of surfactants, solvents, builders, and polymers to promote grease removal and overall cleaning performance. However, many of the ingredients that perform better, especially cleaning polymers, are not biodegradable or biodegrade relatively slowly.
[0003] There is a growing demand for more environmentally friendly hand dishwashing detergent compositions with improved biodegradability. After use, detergent compositions typically enter the household wastewater stream. While cleaning polymers improve the effectiveness of grease removal, many can also take a long time to biodegrade in the wastewater stream.
[0004] Various attempts have been made to incorporate more biodegradable materials into detergent compositions, however, achieving a balance between improved biodegradability and effective cleaning, especially greasy cleaning, remains a challenge.
[0005] Thus, there remains a need for dishwashing detergent compositions that provide effective grease cleaning and foam persistence in the presence of greasy soils while also using cleaning ingredients with improved biodegradability.
[0006] Japanese Patent Publication No. 0820795 (JP 0820795A) relates to a detergent composition that can be used stably for a long period of time without solidifying or clogging a nozzle when placed in a nozzle-equipped container. This detergent composition contains 0.1 to 10% by weight of a glycerol or diglycerol adduct in an amount of 1 mole per 5 to 60 moles of alkylene oxide. U.S. Patent No. 7938900 (B2) relates to an aqueous pigment preparation containing at least one organic and / or inorganic pigment, a dispersant and / or surfactant, a trihydric or higher polyalkoxylated alcohol, a polyglycol alkyl ether, optionally a hydrotrope oligomer and / or polymer, optionally a fat, oil, or fatty acid, optionally further additives typical for preparing aqueous pigment dispersions, and water. Chinese Patent No. 111518631 (A) relates to a detergent composition containing an ethoxylated and / or propoxylated mono- and / or polyol. Japanese Patent No. 7189610(A) relates to a solid detergent composition having sufficient strength to clean the inside of kitchenware equipped with an automatic washing system. International Publication No. 2019 / 173688(A) relates to a solid enzyme detergent composition and a method for making and using the same, the detergent composition being particularly useful for cleaning medical and dental instruments and for washing dishes. European Patent No. 3505609(A) relates to a detergent composition for controlling and removing biofilms formed on surfaces, the detergent composition comprising a combination of mannanase and a botanical active ingredient, whereby the combined action of both ingredients provides high efficiency in removing biofilms attached to surfaces in both open and closed areas. Japanese Patent No. 6955746 relates to a powder detergent composition for automatic dishwashers, which improves the flowability of the powder detergent composition, inhibits scale formation, dispenses powder detergent quantitatively in small amounts, and provides sufficient cleaning power even with a small amount of detergent. Chinese Patent No. 108690742(A) discloses a type of optical mirror slip cleaner. Chinese Patent No. 106833953(A) relates to an antibacterial and deodorizing feather duvet cleaner. International Publication No. 2016 / 191238(A) relates to surfactant and detergent compositions containing propoxylated glycerin.Spanish Patent No. 2464872 (A) relates to a composition for the control and removal of biofilms developed on surfaces, which comprises a combination of a detergent and three enzymes (lipase, protease, and α-amylase), whereby the combined action of both components provides high efficiency in removing biofilms attached to surfaces in both open and closed areas. Japanese Patent No. 5394133 (A) relates to a liquid detergent composition suitable for textiles such as clothing. Japanese Patent No. 5324207 (A) relates to a solid detergent for automatic dishwashers. Japanese Patent No. 2008156250 (A) relates to an alkylene oxide adduct of glycerol and its use as a crystallization inhibitor for aqueous solutions of alkylbenzene sulfonates. Japanese Patent No. 5213092 (A) relates to a granular detergent composition, its manufacturing method, and its use, especially for cleaning textiles such as clothes, towels, and sheets. International Publication No. 2008 / 021971(A) relates to a method for supplying a detergent solution of a stable concentration to an automatic washing machine by using a detergent supply device, a tablet-type detergent composition for automatic washing machines to be used in the method, and a cleaning method using the composition. Japanese Patent No. 4554498(A) relates to a metal detergent composition, particularly a metal detergent composition mainly used in continuous production lines for metal bands such as iron, aluminum, and copper. Japanese Patent Nos. 4810844(A) and 4810843(A) relate to detergents for body soap, hand soap, facial cleanser, hair shampoo, etc. that have good foaming and do not have a slimy feeling during rinsing. [Prior art documents] [Patent documents]
[0007] [Patent Document 1] Japanese Patent Publication No. 0820795 [Patent Document 2] US Patent No. 7938900 (B2) [Patent Document 3] Chinese Patent No. 111518631(A) [Patent Document 4] Japanese Patent No. 7189610(A) [Patent Document 5] International Publication No. 2019 / 173688(A) [Patent Document 6] European Patent No. 3505609(A) [Patent Document 7] Japanese Patent No. 6955746 [Patent Document 8] Chinese Patent No. 108690742(A) [Patent Document 9] Chinese Patent No. 106833953(A) [Patent Document 10] International Publication No. 2016 / 191238(A) [Patent Document 11] Spanish Patent No. 2464872(A) [Patent Document 12] Japanese Patent No. 5394133(A) [Patent Document 13] Japanese Patent No. 5324207(A) [Patent Document 14] Japanese Patent No. 2008156250(A) [Patent Document 15] Japanese Patent No. 5213092(A) [Patent Document 16] International Publication No. 2008 / 021971(A) [Patent Document 17] Japanese Patent No. 4554498(A) [Patent Document 18] Japanese Patent No. 4810844(A) [Patent Document 19] Japanese Patent No. 4810843(A) Summary of the Invention [Means for solving the problem]
[0008] The present invention relates to a liquid hand dishwashing detergent composition comprising: 5% to 50% by weight of the composition of a surfactant system comprising an anionic surfactant; and an alkoxylated polyol derived essentially from a polyol core having 3 to 5 -OH groups, wherein at least one of the -OH groups has been modified to form an alkylene oxide branch, wherein each of the at least one alkylene oxide branch comprises ethylene oxide and propylene oxide, the weight average molecular weight (Mw) of the alkoxylated polyol being in the range of 1,500 to 4,500 g / mol, and the propylene oxide content is at least 50% by weight, based on the total weight of the alkoxylated polyol. DETAILED DESCRIPTION OF THE INVENTION
[0009] As described herein, formulating liquid hand dishwashing detergent compositions to include alkoxylated polyols provides compositions with improved biodegradability, while also providing improved greasy soil removal and foam persistence.
[0010] As used herein, articles such as "a" and "an" used in the claims are understood to mean one or more of what is claimed or described.
[0011] As used herein, the term "comprising" means that steps and ingredients other than those specifically mentioned can be added. This term encompasses the terms "consisting of" and "consisting essentially of." The compositions of the present invention can comprise, consist of, or consist essentially of the essential elements and limitations of the invention described herein, as well as any additional or optional ingredients, components, steps, or limitations described herein.
[0012] As used herein, the term "tableware" includes, by way of non-limiting example, cookware and tableware made from ceramic, china, metal, glass, plastic (e.g., polyethylene, polypropylene, polystyrene, etc.), and wood.
[0013] As used herein, the terms "oil" or "oleaginous" mean that a substance comprises, at least in part (i.e., at least 0.5% by weight of the oil in the substance), saturated and unsaturated fats and oils, preferably oils and fats derived from animal sources such as beef, pork, and / or chicken.
[0014] The terms "include", "includes" and "including" are meant to be open-ended.
[0015] As used herein, the term "particulate soil" means inorganic and especially organic solid soil particles, especially food particles, non-limiting examples of which include ultrafine particulate elemental carbon, baked grease particles, and meat particles.
[0016] As used herein, the term "suds profile" refers to a characteristic of a composition related to its ability to foam during the dishwashing process. The term "suds profile" of a composition includes the initial foam volume generated upon dissolving and stirring the composition in an aqueous washing solution, typically by hand stirring, and the retention of foam during the dishwashing process. Preferably, hand dishwashing compositions characterized by having a "good suds profile" tend to have high initial foam volume and / or foam volume persistence, particularly over a significant portion or the entire hand dishwashing process. This is important because consumers use foam volume as an indicator that sufficient composition has been dispensed. Furthermore, consumers also use the persistence of foam volume, even toward the end of the dishwashing process, as an indicator that sufficient active cleaning ingredients (e.g., surfactants) are present. Consumers typically refresh their washing solutions when suds become low. Thus, low-sudsing compositions tend to be replaced by consumers more frequently than necessary due to their low foam levels.
[0017] "Easy rinse" or "easy rinse profile" means that suds generated during the main wash cycle can be rinsed away faster and less water can be used to collapse suds from the main wash cycle. Faster collapse of suds is preferred because it reduces the amount of time spent rinsing and overall cleaning time. Reducing the amount of water used to collapse suds is preferred because it helps conserve water.
[0018] It will be understood that the test methods disclosed in the Test Methods section of this application must be used to determine the values of each of the parameters of Applicants' inventions described and claimed herein.
[0019] Unless specifically stated otherwise, as is clear from the context, all percentages are by weight of the total composition, all ratios are by weight unless specifically stated otherwise, and all measurements are made at 25°C unless otherwise specified.
[0020] Liquid dishwashing detergent composition The present composition is a liquid composition for hand dishwashing, and therefore is in liquid form. The liquid hand dishwashing composition is preferably an aqueous composition. Thus, the composition may contain 50% to 85% by weight, preferably 50% to 75% by weight, of water based on the total weight of the composition.
[0021] The composition may have a pH of 6.0 or greater, or a pH of 6.0 to 12.0, preferably a pH of 7.0 to 11.0, more preferably a pH of 7.5 to 10.0, measured as a 10% aqueous solution in demineralized water at 20°C.
[0022] The compositions of the present invention typically contain 0.1 s -1 ~100s -1 The composition may be Newtonian or non-Newtonian, preferably Newtonian, over a range of shear rates of use where the viscosity is from 10 mPa·s to 10,000 mPa·s, preferably from 100 mPa·s to 5,000 mPa·s, more preferably from 300 mPa·s to 2,000 mPa·s, or most preferably from 500 mPa·s to 1,500 mPa·s, or a combination thereof, over a typical range of shear rates of use.
[0023] Alkoxylated Polyols The liquid hand dishwashing detergent composition comprises at least one alkoxylated polyol. For clarity, the term "alkoxylated polyol" refers to a compound derived from a polyol, referred to herein as a "polyol core," but does not necessarily have any unmodified -OH groups. At least one of the -OH groups of the polyol core is substituted with an alkylene oxide branch. Thus, the alkoxylated polyol comprises at least one side chain that is an alkylene oxide branch attached to the -OH group of the polyol core.
[0024] The side chains comprise, and preferably consist of, ethylene oxide and propylene oxide. The side chains preferably terminate in an -OH group, but may alternatively be C1-C 20 It may be capped with an alkyl group, preferably a C1 to C6 alkyl group, more preferably a C1 alkyl group such as a methyl group.
[0025] The term "alkylene oxide branched," as used herein, preferably refers to a substructure of an alkoxylated polyol that comprises, consists essentially of, or consists of a plurality of EO and PO units.
[0026] The presence of alkylene oxide within or adjacent to the (predominantly) hydrophobic polyol core provides the amphiphilic character and hence the superior cleaning properties of the alkoxylated polyols useful in the present invention.
[0027] Alkoxylated polyols are derived from a polyol core having essentially 3 to 5 -OH groups. The polyol core may have essentially 4 to 5 -OH groups, preferably 4. The term "-OH group" as used herein refers to a hydroxyl group, particularly an alcohol group. It also includes -OH groups in the context of aromatic structures such as phenols. This term includes all alcohol groups regardless of their carbon atom status. Therefore, within the meaning of the present invention, primary, secondary, and tertiary alcohols are included in the meaning of "-OH group." Preferably, the polyol core contains at least two "terminal" primary alcohol groups. In addition to these two primary alcohols, the polyol may further have two or three secondary alcohol groups. The term "-OH group" does not include -OH groups that are part of a carboxylic acid.
[0028] Preferably, the alkoxylated polyols of the present invention are based on polyols having a total of 4 to 5 -OH groups. The polyol cores used to prepare such alkoxylated polyols useful in the present invention may be monomeric or may be oligomeric or polymeric, constructed by an assembly process, including -OH group-containing subunits. Also, when the polyol core is based on an oligomer or polymer, the total number of -OH groups is also 4 to 5. For clarity, this means that the number of -OH groups in the compounds of the present invention is not limited to only 4 and 5, but may be any decimal number between 4 and 5.
[0029] For example, diglycerol has four -OH groups, and triglycerol has five -OH groups. Those skilled in the art will understand that polyglycerol (n=2-3) mixtures of diglycerol and triglycerol can be prepared, where the polyol (population) has a total number of -OH groups of 4-5. Depending on the ratio of diglycerol and triglycerol, any decimal point between 4 and 5 can be adjusted. Thus, in preferred embodiments, the alkoxylated polyol of the present invention has 4, 4.1, 4.2, 4.3, 4.4, 4.5, 4.6, 4.7, 4.8, 4.9, or 5 -OH groups. In more preferred embodiments, the number of -OH groups in an alkoxylated polyol refers to the average number in a mixture of alkoxylated polyols, each of which has predominantly 4 or 5 -OH groups.
[0030] Thus, the alkoxylated polyols of the present invention may be homomeric or heteromeric groups of molecules based on polyols having 4 to 5 -OH groups.
[0031] At least one of the -OH groups is modified to form an alkylene oxide branch, each of the at least one alkylene oxide branch comprising ethylene oxide and propylene oxide.
[0032] Each alkylene oxide branch may comprise, and preferably consist of, on average at least 2 ethylene oxide units (EO), preferably at least 3 EO, more preferably at least 4 EO, and at least 6 polypropylene oxide units (PO), preferably at least 7 PO, more preferably at least 8 POS.
[0033] Each alkylene oxide branch may comprise, and preferably consist of, on average, 12 or less EO, preferably 10 or less EO, more preferably 8 or less EO, and 25 or less PO, preferably 17 or less PO, more preferably 14 or less PO.
[0034] Those skilled in the art will understand that polyols may be alkoxylated with other alkoxylates in addition to ethylene oxide and propoxylenol, but such alkoxylated polyols are less preferred. In this context, butylene oxide is mentioned. Furthermore, those skilled in the art are also familiar with useful modifications of alkoxy chains, such as modifications with lactones or hydroxycarboxylic acids, as described in WO2021165468A.
[0035] It should be noted that all such numbers are "average" numbers, meaning that they refer to the average number of such units per -OH group calculated based on all -OH groups in the alkoxylated polyol.
[0036] The reaction that produces the compounds of the present invention is a statistical reaction, which means that there is never a single chemically precisely defined compound, and alkoxylated polyols are typically always a mixture of slightly different structures. These structural differences clearly stem from the fact that the reaction does not proceed in exactly the same way and at the same rate for all functional units, especially since the chemical reactivity of functional units (mainly the chemical reactivity of -OH groups here) varies depending on their environment, i.e., primary alcohol groups react differently from secondary alcohols, and the chemical environments of the groups may also be different. This leads to the existence of slightly different structures overall, and therefore any compound useful in the present invention, as defined in various embodiments and illustrated in examples, is not a single compound, but always a mixture of slightly different compounds with a statistical distribution. Because the reactivities of these groups are not significantly different, the difference is relatively small. Therefore, defining alkoxylated polyols by prototype members is a viable way to define structure. Also, defining the composition of the side chains by average number (including a variable defined based on the number of -OH groups present in the alkoxylated polyol) is a useful way of defining the overall composition of any mixture defined herein as an "alkoxylated polyol" used in the present invention.
[0037] Thus, unless otherwise indicated, the values, ranges, and ratios given herein for the number of -OH groups and molecular weight (Mn) relate to number-average values in a heterogeneous mixture of synthetic alkoxylated polyols containing slightly different individual chemical structures resulting from preparation methods, including those described herein. As is known in polymer science, polydispersity (weight average molecular weight (Mw) / number average molecular weight (Mn)) is a measure of the uniformity (heterogeneity) within a mixture of different species in an alkoxylated polyol.
[0038] Consistent with the above, it is preferred that all -OH groups of the polyol core are replaced with alkylene oxide branches, with the alkylene oxide branches having slight variations in the amount of alkoxylation of the different alkylene oxide branches. More preferably, the amount of EO and / or PO units of the different alkylene oxide branches within one molecule deviates from the average chain length by no more than 20%, no more than 15%, no more than 10%, or no more than 5%, the average chain length representing 100%.
[0039] Each alkylene oxide branch may comprise a block or random structure of ethylene oxide and propylene oxide, preferably a block structure; more preferably, each alkylene oxide branch is first propoxylated and then ethoxylated so that the propoxylation is closer to the polyol core. Thus, the alkylene oxide branch may have a block structure consisting of a PO block and an EO block, with the PO block reacting with the -OH group of the polyol core. Alternatively, the alkylene oxide branch may have a block structure consisting of an EO block and a PO block, with the EO block reacting with the -OH group of the polyol core. More preferably, each alkylene oxide branch is first propoxylated and then ethoxylated so that the propoxylation is closer to the polyol core.
[0040] Preferably, all of the alkylene oxide branches attached to the -OH groups of the polyol core have the same structure, in the sense that the number of EO and / or PO units per alkylene oxide branch is the same, or the alkylene oxide branch structures vary slightly.
[0041] Although not wishing to be bound by the following explanation, there is a basis for explaining the resulting structure of alkoxylated polyol.Due to the fact that the reaction in question, which is necessarily used to prepare these structural sequences of side chains, and therefore to prepare certain compounds of the present invention, is a highly reactive type of reaction, which can bring about almost complete, even "essentially complete", conversion, if not 100%, almost 100%, under appropriate conditions, the statistical deviation of the composition of the mixture of "alkoxylated polyol" in question is not very high, which means that the structural sequence of side chains does not show much deviation.Therefore, the general acceptance that such deviation exists is a reliable assumption that can be proved in principle by sophisticated, therefore time-consuming and expensive analytical means (such as multidimensional NMR analysis). Thus, it is clear that a "specific alkoxylated polyol" is not "a single chemical compound of well-defined chemical structure," but rather consists of a) a mixture of slightly different compounds, and such differences may arise due to b) slight variations in the structure of the compounds constituting the "(unmodified) polyol" used in further modification steps, c) slight variations in the structural order of the side chains, d) multi-step reactions, e) variations in the chemical reactivity of -OH groups, and f) slight heterogeneity that occurs in commercial-scale processes. All of these factors a)-f), to name a few important ones, result in a "specific alkoxylated polyol" that is not one specific chemical compound, but in fact a mixture of slightly different compounds with an overall very similar chemical structure. Therefore, such structures are best described by the average number of variables and the percentage of the amount of predominant structural order.
[0042] The alkylene oxide used to prepare the alkoxylated polyol may be derived from a fossil or non-fossil carbon source, or a mixture of the foregoing. Preferably, the amount of non-fossil carbon atoms in the alkylene oxide branch is at least 10%, at least 20%, at least 40%, at least 70%, at least 95%, or contains only non-fossil carbon atoms. Those skilled in the art are familiar with commercially available alkylene oxide products made from non-fossil carbon sources (these products are often marketed as sustainable, renewable, or bio-based). For example, Croda International (Snaith, UK) sells bioethanol-based ethylene oxide and related products under the ECO Range. Furthermore, methods for preparing bio-based propylene oxide are also known (see Abraham, DS, "Production of propylene oxide from propylene glycol," Master's Thesis University of Missouri-Columbia (2007) (p. 75)).
[0043] The polyol core can be a monomer, oligomer, or polymer, with the oligomer and polymer each comprising multiple subunits, preferably the oligomer is a homo-oligomer or the polymer is a heteropolymer.
[0044] Preferably, the polyol core reacted with alkylene oxide does not contain any additional functional groups other than -OH groups (eg, amine, amide, ester, carbonyl, carbonate, phosphate, sulfonate groups, etc. and derivatives thereof).
[0045] Preferably, the polyol core has a linear or branched, saturated or unsaturated backbone of carbon atoms. Preferably, the polyol core is derived from a polyol having the following structure: C n H 2n+2-m (OH) m In the formula, n is a number selected from 3 to 20, preferably 3 to 8, more preferably 3 to 6, and most preferably 3, 4, 5, and 6; and m is 3 to 5, preferably 4 or 5, and more preferably 4.
[0046] The polyol core may contain three -OH groups. Such triols include glycerol and trimethylolpropane (TMP). Suitable triols may also have 4, 5, or 6 carbon atoms (C4, C5, and C6 triols), preferably linear C4, C5, and C6 triols. Such polyol cores having essentially three -OH groups may be selected from the group consisting of 1,2,3-butanetriol, 1,2,4-butanetriol, 1,2,3-pentanetriol, 1,2,4-pentanetriol, 1,2,5-pentanetriol, 1,3,4-pentanetriol, 1,3,5-pentanetriol, 2,3,4-pentanetriol, 1,2,3-hexanetriol, 1,2,4-hexanetriol, 1,2,5-hexanetriol, 1,2,6-hexanetriol, 1,3,4-hexanetriol, 1,3,5-hexanetriol, 1,3,6-hexanetriol, 1,4,5-hexanetriol, and 2,3,4-hexanetriol.
[0047] The polyol core may contain four -OH groups. Such polyols containing four -OH include meso-erythritol, D-threitol, L-threitol, 1,2,5,6-hexanetetrol, pentaerythritol, diglycerol, and mixtures thereof.
[0048] The polyol core may contain five -OH groups. Such polyols containing five -OH include xylitol, ribitol, arabitol, pentitol, triglycerol, and mixtures thereof.
[0049] Particularly preferred are polyols selected from the group consisting of trimethylolpropane, glycerol, meso-erythritol, D-threitol, L-threitol, 1,2,5,6-hexanetetrol, pentaerythritol, xylitol, ribitol, arabitol, pentitol, diglycerol, triglycerol, and mixtures thereof.
[0050] Blends of polyols may be used, with preferred blends including blends of diglycerol and triglycerol.
[0051] The polyol core may have a molecular weight in the range of 80 to 500 g / mol, preferably 100 to 300 g / mol, more preferably 120 to 250 g / mol.
[0052] The weight average molecular weight (Mw) of the alkoxylated polyol is in the range of 1.500 to 4.500 g / mol, or in the range of 2.000 to 4.300 g / mol, preferably in the range of 2.500 to 4.000 g / mol, and more preferably in the range of 3.000 to 3500 g / mol.
[0053] Methods for determining the weight of polyols are well known in the art and include mass spectrometry, mass photometry, and static light scattering.
[0054] Those skilled in the art will be able to determine the weight average molecular weight (M W ) can be determined / measured. This can be done, for example, by size exclusion chromatography (e.g., GPC combined with light scattering), mass spectrometry, or mass photometry. Preferably, M WThe value is determined by the following method: OECD (1996), Test No. 118: Determination of the Number-Average Molecular Weight and the Molecular Weight Distribution of Polymers using Gel Permeation Chromatography, OECD Guidelines for the Testing of Chemicals, Section 1, 2074-5753, OECD Publishing, Paris.
[0055] For the alkoxylated polyols described herein, the alkoxylation reaction is essentially complete, so the molecular weight (MW) can also be calculated from the molar ratios of the starting materials used. Typically, the molecular weight (MW) of an alkoxylated polyol can be calculated using the following formula: MW of alkoxylated polyol = MW of polyol core + total MW of PO + total MW of EO + total MW of other monomers (if present)
[0056] Alkoxylated polyols are designated by the following nomenclature: (PO / OH) x (EO / OH) y ] m where x refers to the average number of PO groups on each hydroxyl position of the polyol core, y refers to the average number of EO groups on each hydroxyl position of the polyol core, and m is the number of OH groups on the polyol used in the polyol core.
[0057] (glycerol)1 / [(PO / OH) 12 Using [(EO / OH)5] as an illustrative example, the polyol core is glycerol and contains three OH groups. Therefore, the total number of moles of propoxylation (PO) is 36 (12 PO in each of the three alkoxylated branches) and the total number of moles of ethoxylation (EO) is 15 (5 EO in each of the three alkoxylated branches). The molecular weight of this particular polymer is then calculated as follows: MW = MW of glycerol + MW of 36PO + total MW of 15EO =92.09+(36×58.08)+(15×44.05) =2843.72g / mol
[0058] The weight % of PO, or weight % of EO, or weight % of the polyol core in the alkoxylated polyol can be calculated according to the same principle.
[0059] The propylene oxide content is at least 50% by weight of the alkoxylated polyol, or from 50% to 96% by weight, preferably from 56% to 90% by weight, more preferably from 59% to 85% by weight, more preferably from 62% to 80% by weight, and most preferably from 65% to 75% by weight.
[0060] When determining the molecular weight of alkoxylated polyols by gel permeation chromatography (GPC), samples are prepared as follows: Approximately 15 mg of sample is dissolved in 10 mL of eluent (tetrahydrofuran (THF) containing 0.035 mol / L diethanolamine) at 50 °C for 1 hour. All sample solutions are filtered using a Chromafil® Xtra PTFE (0.20 μm) filter before injection. The sealed sample vial is placed in the autosampler of an Agilent 1200 HPLC system or similar, equipped with an isocratic pump, vacuum degasser, autosampler, and column oven, and equipped with a differential refractive index (DRI) and variable ultraviolet (UVW) detector for detection. Data acquisition and processing of conventional SEC data are performed using WinGPC Unichrom, build 6999 (Polymer Standard Services (PSS), now part of Agilent). A combination of an SDV guard column (7.5 x 50 mm) supplied by PSS and three SDV columns (1000 A, 100,000 A, and 1,000,000 A, all 7.5 x 300 mm) was arranged in series at 60 °C. The eluent was delivered at a flow rate of 1 mL / min. 100 μL of each sample solution was injected. Calibration was performed using narrow molar mass distribution polyalkoxylene oxide (EO and PO mixture) reference standards (supplied by Agilent) with a molar mass range of M = 160 to M = 1.378,000 g / mol. Molar masses outside this range were extrapolated.
[0061] "Mw" is the weight average molecular weight and "Mn" is the number average molecular weight. The respective values of Mw and / or Mn may be determined as described in the Experimental Section below.
[0062] The molar mass distribution Mw / Mn obtained by GPC is equal to the polydispersity index (PDI), which is unitless [g / mol / g / mol].
[0063] Another preferred method for determining molecular weight is to measure the hydroxyl number.
[0064] Hydroxyl number is determined according to the phthalic anhydride method and is given in mg KOH / g.
[0065] This method is based on the esterification of hydroxyl groups in polyols and polyol systems with phthalic anhydride at high temperatures, followed by titration of excess phthalic anhydride with aqueous sodium hydroxide. An appropriate amount of sample is dissolved in 10 mL of a solution of phthalic anhydride in pyridine (180 g / L) and stirred at 105°C for 70 minutes. The used air condenser is then rinsed with 5 mL of pyridine and the sample is titrated potentiometrically with 0.5 mol / L aqueous sodium hydroxide solution. A blank is carried out in the same way, but without the sample. The hydroxyl number is calculated from the difference in the consumed volumes. Any acid or base in the sample must be taken into account.
[0066] The hydroxyl number is expressed as mg of potassium hydroxide per gram of sample. The molecular weight Mn of the polyol sample can then be calculated from the measured hydroxyl number according to the following formula: Molecular weight Mn (g / mol) = [number of hydroxyl groups in starter] × 56100 / [measured hydroxyl number (mg KOH / g)].
[0067] It will be apparent to those skilled in the art that for the alkoxylated polyols of the present invention, the molecular weights measured by GPC, hydroxyl number, or mass spectrometry are in excellent agreement with the calculated molecular weights.
[0068] The alkoxylated polyols of the present invention typically exhibit a biodegradability of at least 30%, preferably at least 40%, preferably at least 50%, preferably at least 60%, or more preferably at least 75%, according to standard OECD 301F within 56 days, preferably within 28 days.
[0069] For the purposes of this invention, aerobic biodegradation in wastewater according to OECD 301F is expressed as a percentage of the theoretical oxygen demand (ThOD, measured by elemental analysis of the compound of interest) required for complete biodegradation of the compound sample. Thus, the amount of oxygen taken up by the microbial population during biodegradation of the test substance (corrected for uptake by a blank inoculum run in parallel) is expressed as a percentage of ThOD. The resulting values are preferably measured in triplicate using OECD 301F pressure respirometry. Oxygen consumption is determined by measuring pressure changes in the apparatus using an OxiTop® C (Xylem 35 Analytics Germany Sales GmbH & Co. KG). Details of the tests performed are described in the experimental section below.
[0070] As described herein, ethoxylated and propoxylated alkoxylate polyols provide combined core-shell products (i.e., alkoxylated polyols) in which the "core" is a polyol core and the "shell" is alkylene oxide branching, and exhibit significant biodegradation values. Moreover, such alkoxylated polyols exhibit cleaning performance comparable to that offered by current non-biodegradable cleaning polymers.
[0071] The alkoxylated polyols useful in the present invention can be prepared by reacting a polyol having essentially 3 to 5 -OH groups with (i) ethylene oxide molecules and (ii) propylene oxide molecules in the desired molar ratio. Whether the alkylene oxide branches comprise a block or random structure of ethylene oxide and propylene oxide, and if block, the order in which the blocks occur, depends on whether the ethylene oxide and propylene oxide molecules are added together or sequentially, and the order in which the ethylene oxide and propylene oxide molecules are added.
[0072] The conversion rate of the reaction step may be monitored, and in preferred embodiments, the conversion rate is at least 95%, preferably at least 99%, and even more preferably at least 99.5% or greater. All other structural sequences of the above-defined side chains, as well as undefined structures resulting from uncontrollable parameters, are carried out in this defined manner, and statistical averaging results in a defined structural sequence that is directly derived from the manner in which such reactions are carried out.
[0073] The conversion of the reaction can be determined by methods known to those skilled in the art, for example by NMR spectroscopy, such as 13C-NMR spectroscopy and / or 1H NMR spectroscopy.
[0074] With respect to reaction conditions such as catalyst, temperature, duration, purification, etc. for producing the side chain units of the alkoxylated polyols of the present invention, the information within the disclosures of EP 3298120(A), JP 2022056680(A), and U.S. Pat. No. 7,468,348(B) is fully incorporated by reference into this more recent disclosure.
[0075] Typically, the alkoxylation is carried out in the presence of at least one catalyst. In this single-stage reaction of the alkoxylation process, the catalyst is preferably a basic catalyst. Examples of suitable catalysts include alkali metal and alkaline earth metal hydroxides, such as sodium hydroxide, potassium hydroxide, and calcium hydroxide; alkali metal alkoxides, especially sodium and potassium C1-C4 alkoxides, such as sodium methoxide, sodium ethoxide, and potassium tert-butoxide; alkali metal and alkaline earth metal hydrides, such as sodium hydride and calcium hydride; and alkali metal carbonates, such as sodium carbonate and potassium carbonate. Preference is given to alkali metal hydroxides and alkali metal alkoxides, especially potassium hydroxide and sodium hydroxide. The typical amount of base used is 0.05% to 10% by weight, especially 0.05% to 2% by weight, of the final product, based on the total amount of polyamine and alkylene oxide.
[0076] Preferably, the alkoxylated polyol is further subjected to the following process steps: a. Purification using standard means such as steam distillation, thermal distillation, vacuum evaporation, including removal of all solvents, including dialysis, and / or b. Drying using standard drying means such as spray drying, drum drying, paddle drying, vacuum drying, including agglomeration methods such as fluidized bed drying; A purified solution, a purified liquid, a solid compound, or a purified solid compound is obtained, respectively.
[0077] After the reaction resulting in the alkoxylated polyol residual extractives (polyol and / or alkylene oxide), if present to an undesirable extent, the resulting product mixture containing the alkoxylated polyol may be further purified by standard means to reduce the content of residual extractives as well as to reduce the amount of possible by-products, to reduce (i.e., concentrate) the amount(s) of solvent(s) used, or to replace the solvent(s) with other solvents. Such processes are known to those skilled in the art.
[0078] Preferably, undesirable amounts of residual unreacted educt are removed, preferably by a distillation process, more preferably by a thermal distillation process, which may further include the application of reduced pressure to enhance the rate and / or effectiveness of removal.
[0079] In a preferred embodiment, only the additional process step a) is employed.
[0080] The terms "essentially having" or "having essentially," as used interchangeably herein with respect to the polyol core, mean that the polyol core may contain impurities or other types of polyols in amounts of 10% w / w or less, 7% w / w or less, 5% w / w or less, 3% w / w or less, 2% w / w or less, 1% w / w or less, 0.5% w / w or less, or 0.1% w / w or less.
[0081] surfactant system The liquid composition comprises from 5.0% to 50% by weight, preferably from 6.0% to 40% by weight, most preferably from 15% to 35% by weight of the surfactant system, based on the weight of the total composition.
[0082] Anionic surfactants: The surfactant system includes an anionic surfactant. The surfactant system may contain at least 40% by weight of the surfactant system, preferably 50% to 90% by weight, more preferably 65% to 85% by weight of the anionic surfactant. The surfactant system preferably does not contain fatty acids or salts thereof, since such fatty acids inhibit foam generation.
[0083] Suitable anionic surfactants may be selected from the group consisting of alkyl sulfate surfactants, alkyl alkoxy sulfate surfactants, alkyl sulfonate surfactants, alkyl sulfosuccinate and dialkyl sulfosuccinate ester surfactants, and mixtures thereof.
[0084] The anionic surfactant may comprise at least 70%, preferably at least 85%, more preferably 100% by weight of the anionic surfactant that is an alkyl sulfated anionic surfactant, an alkyl alkoxy sulfate anionic surfactant, or a mixture thereof.
[0085] To provide a combination of improved grease removal and increased cleaning speed, the molar average alkyl chain length of the alkyl sulfated anionic surfactant or alkyl alkoxy sulfate anionic surfactant may be from 8 to 18, preferably from 10 to 14, more preferably from 12 to 14, and most preferably from 12 to 13 carbon atoms.
[0086] The alkyl chains of the alkyl sulfated anionic surfactant or alkyl alkoxy sulfate anionic surfactant may have a molar fraction of C12 chains to C13 chains of at least 50%, preferably at least 65%, more preferably at least 80%, and most preferably at least 90%. When the C13 / C12 molar ratio of the alkyl chains is at least 57 / 43, preferably 60 / 40 to 90 / 10, more preferably 60 / 40 to 80 / 20, and most preferably 60 / 40 to 70 / 30, foam persistence is particularly improved, especially in the presence of greasy soil, while foam persistence in the presence of particulate soil is not impaired.
[0087] The relative molar amounts of C13 alkyl chains and C12 alkyl chains in alkyl sulfated anionic surfactants or alkyl alkoxy sulfate anionic surfactants can be derived from the surfactant's carbon chain length distribution. The carbon chain length distribution of alkyl chains in alkyl sulfate surfactants and alkyl alkoxy sulfate surfactants can be obtained from the technical data sheets of the surfactant or the alkyl alcohol supplier. Alternatively, the chain length distribution and average molecular weight of the aliphatic alcohol used to make the alkyl sulfated anionic surfactant or alkyl alkoxy sulfate anionic surfactant can be determined by methods known in the art. Such methods include capillary gas chromatography with flame ionization detection on a medium-polarity capillary column using hexane as the solvent. The chain length distribution is based on the starting alcohol and alkoxylated alcohol. Therefore, the alkyl sulfated anionic surfactant must be hydrolyzed back to the corresponding alkyl alcohol and alkyl alkoxylated alcohol before analysis, for example, using hydrochloric acid.
[0088] The alkyl alkoxy sulfate surfactant may have an average degree of alkoxylation of less than 3.5, preferably less than 2.0, more preferably 1.0 or less. Alternatively, the alkyl alkoxy sulfate surfactant may have an average degree of alkoxylation of less than 3.5, preferably 0.3 to 2.0, more preferably 0.5 to 0.9, to improve the physical stability of the compositions of the present invention at low temperatures and improve foam persistence. If alkoxylated, ethoxylation is preferred.
[0089] The average degree of alkoxylation is the molar average degree of alkoxylation of all alkyl sulfated anionic surfactants (i.e., the molar average degree of alkoxylation). Thus, when calculating the molar average degree of alkoxylation, the number of moles of non-alkoxylated sulfate anionic surfactants is included. Molar average degree of alkoxylation = (x1 * Alkoxylation degree of surfactant 1 + x2 * Alkoxylation degree of surfactant 2 +....) / (x1 + x2 +....) where x1, x2, ... are the moles of each alkyl (or alkoxy) sulfate anionic surfactant in the mixture, and the degree of alkoxylation is the number of alkoxy groups in each alkyl sulfated anionic surfactant.
[0090] The preferred alkyl alkoxy sulfates are alkyl ethoxy sulfates.
[0091] The alkyl sulfated anionic surfactant and alkyl alkoxy sulfate anionic surfactant may have a weight average degree of branching of at least 10%, preferably 20% to 60%, more preferably 25% to 45%. Alternatively, the alkyl sulfated anionic surfactant and alkyl alkoxy sulfate anionic surfactant may have a weight average degree of branching of less than 10%, and preferably the alkyl sulfated anionic surfactant and alkyl alkoxy sulfate anionic surfactant contain no branching.
[0092] The alkyl sulfated anionic surfactants and alkyl alkoxy sulfate anionic surfactants may contain at least 5%, preferably at least 10%, and most preferably at least 25% by weight of branching at the C2 position of the surfactant (measured by counting carbon atoms from the sulfate group for non-alkoxylated alkyl sulfated anionic surfactants and counting from the alkoxy group furthest from the sulfate group for alkoxylated alkyl sulfated anionic surfactants). More preferably, greater than 75%, and even more preferably greater than 90%, by weight of the total branched alkyls are C1-C5 alkyl moieties, preferably C1-C2 alkyl moieties. Formulating compositions of the present invention using alkyl sulfate surfactants or alkyl alkoxy sulfate surfactants with the above branching levels has been found to improve low-temperature stability. Such compositions require less solvent to achieve good physical stability at low temperatures. Thus, the compositions may contain lower concentrations of organic solvent, such as less than 5.0% by weight of the liquid composition, while still possessing improved low-temperature stability. Higher surfactant branching also results in faster initial foam generation, but typically results in lower foam persistence. The weight average branching described herein has been found to provide improved low temperature stability, initial foam generation, and foam persistence.
[0093] The weight average degree of branching of an anionic surfactant mixture can be calculated using the following formula: Weight average branching degree (%) = [(x1 * Wt% of branched chain alcohol 1 in alcohol 1 + x2 * (wt% of branched-chain alcohol 2 in alcohol 2 + ....) / (x1 + x2 + ....)] × 100 where x1, x2, ... are the weights (in grams) of each alcohol in the total alcohol mixture used as a starting material, prior to (alkoxylation and) sulfation, to produce the alkyl(alkoxy) sulfate anionic surfactant. The weight average branching calculation includes the weight of the alkyl alcohol used to form the unbranched alkyl sulfated anionic surfactant.
[0094] The weight average degree of branching and branching distribution can usually be obtained from the technical data sheet of the surfactant or its constituent alkyl alcohol. Alternatively, branching can be determined through analytical methods known in the art, including capillary gas chromatography with flame ionization detection in a medium polarity capillary column using hexane as the solvent. The weight average degree of branching and branching distribution are based on the starting alcohol used to produce the alkyl sulfated anionic surfactant.
[0095] Suitable counterions include alkali metal cations, alkaline earth metal cations, alkanolammonium, or ammonium or substituted ammonium, preferably sodium.
[0096] Suitable examples of commercially available alkyl sulfated anionic surfactants include those derived from alcohols sold by Shell under the trade name Neodol® or by Sasol under the trade names Lial®, Isalchem®, and Safol®, or some of the natural alcohols manufactured by Procter & Gamble Chemicals. Based on the relative fractions of C13 and C12 in the starting alcohol, obtained from the technical data sheet from the supplier or by analysis using methods known in the art, alcohols can be blended to achieve the desired mole fractions of C12 and C13 chains and the desired C13 / C12 ratio.
[0097] Performance, including grease cleaning, foaming, low temperature stability, and viscosity of the final product, can be affected by the breadth of the alkoxylation distribution of the alkoxylated alkyl sulfated anionic surfactant. The alkoxylation distribution, including its breadth, can be varied through the selection of catalysts and process conditions when making the alkoxylated alkyl sulfated anionic surfactant.
[0098] Without being bound by theory, when ethoxylated alkyl sulfates are present, the amount of 1,4-dioxane by-product in the alkoxylated, especially ethoxylated alkyl sulfates, can be reduced by strictly controlling the process conditions and raw material composition during both the alkoxylation, especially ethoxylation, and sulfation steps. Based on recent technological advances, further reduction of 1,4-dioxane by-products can be achieved by subsequent stripping, distillation, solvent evaporation, centrifugation, microwave irradiation, molecular sieving, or catalytic or enzymatic cracking steps. Processes for controlling the 1,4-dioxane content in alkoxylated / ethoxylated alkyl sulfates are widely known in the art. Alternatively, the control of 1,4-dioxane levels in detergent formulations by adding 1,4-dioxane inhibitors such as 5,6-dihydro-3-(4-morpholinyl)-1-[4-(2-oxo-1-piperidinyl)-phenyl]-2-(1-H)-pyridone, the 3-alpha-hydroxy-7-oxo stereoisomeric mixture of cholanic acid, 3-(N-methylamino)-L-alanine, and mixtures thereof to formulations containing 1,4-dioxane has also been described in the art.
[0099] Anionic alkyl sulfonate or sulfonic acid surfactants suitable for use herein include alkyl benzene sulfonates, alkyl ester sulfonates, primary and secondary alkane sulfonates (such as paraffin sulfonates), alpha or internal olefin sulfonates, alkyl sulfonated (poly)carboxylic acids, and mixtures thereof, in acid and salt form. Suitable anionic sulfonate or sulfonic acid surfactants include C5-C20 alkyl benzene sulfonates, more preferably C10-C16 alkyl benzene sulfonates, more preferably C11-C13 alkyl benzene sulfonates, C5-C20 alkyl ester sulfonates, especially C5-C20 methyl ester sulfonates, C6-C22 primary or secondary alkane sulfonates, C5-C20 sulfonated (poly)carboxylic acids, and any mixtures thereof, but preferably C11-C13 alkyl benzene sulfonates. The surfactants can vary widely in their 2-phenyl isomer content. Compared to the sulfonation of alpha olefins, the sulfonation of internal olefins can occur at any position due to randomly positioned double bonds, resulting in a variety of twin-tail branched structures due to the hydrophilic sulfonate and hydroxyl groups of IOS being located in the middle of the alkyl chain. Alkanesulfonates include paraffin sulfonates and other secondary alkanesulfonates (such as Hostapur SAS60 from Clariant).
[0100] Alkyl sulfosuccinate and dialkyl sulfosuccinate esters are organic compounds having the formula MO3SCH(CO2R')CH2CO2R, where R and R' can be H or alkyl groups, and M is a counterion such as sodium (Na). The alkyl sulfosuccinate and dialkyl sulfosuccinate ester surfactants can be alkoxylated or non-alkoxylated, preferably non-alkoxylated. The surfactant system can contain additional anionic surfactants. However, the composition preferably contains less than 30% by weight, preferably less than 15% by weight, more preferably less than 10% by weight of the surfactant system of additional anionic surfactants. Most preferably, the surfactant system does not contain additional anionic surfactants, preferably anionic surfactants other than the alkyl sulfated anionic surfactant.
[0101] Co-surfactant: To improve lathering and surfactant loading after dilution, and thus lather persistence, the surfactant system may include a co-surfactant, which includes an amphoteric surfactant that is an amine oxide surfactant, which has the formula: RN(R)(R)O, where R is a C8-C18 alkyl and the R and R moieties are selected from the group consisting of C1-C3 alkyl groups, C1-C3 hydroxyalkyl groups, and mixtures thereof.
[0102] The weight ratio of anionic surfactant to amine oxide amphoteric co-surfactant may be from 1:1 to 8:1, preferably from 2:1 to 5:1, more preferably from 2.5:1 to 4:1.
[0103] The composition preferably comprises from 0.1% to 20%, more preferably from 0.5% to 15%, especially from 2% to 10% by weight of the composition of an amine oxide amphoteric co-surfactant.
[0104] The surfactant system of the compositions of the present invention preferably comprises up to 50% by weight of the surfactant system of an amine oxide amphoteric co-surfactant, preferably from 10% to 40%, more preferably from 15% to 35%.
[0105] The amine oxide amphoteric surfactants may be linear or branched, although linear is preferred. Suitable linear amine oxides are typically water-soluble.
[0106] R2 and R3 may be selected from the group consisting of methyl, ethyl, propyl, isopropyl, 2-hydroxyethyl, 2-hydroxypropyl and 3-hydroxypropyl, and mixtures thereof, although it is preferred that one or both, preferably both, of R2 and R3 are methyl. Linear amine oxide surfactants may include, in particular, linear C10-C18 alkyl dimethyl amine oxides and linear C8-C12 alkoxy ethyl dihydroxy ethyl amine oxides.
[0107] Preferably, the amine oxide surfactant is selected from the group consisting of alkyl dimethylamine oxides and mixtures thereof. Alkyl dimethylamine oxides such as C8-C18 alkyl dimethylamine oxides or C10-C16 alkyl dimethylamine oxides (e.g., cocodimethylamine oxide) are particularly preferred. Suitable alkyl dimethylamine oxides include C10 alkyl dimethylamine oxide surfactants, C10-12 alkyl dimethylamine oxide surfactants, C12-C14 alkyl dimethylamine oxide surfactants, or mixtures thereof. C12-C14 alkyl dimethylamine oxides are particularly preferred, and linear C12-14 alkyl dimethylamine oxides are particularly preferred. Suitable linear C12-C14 alkyl dimethylamine oxide surfactants can be derived from natural alcohols, especially coconut oil-derived alcohols, or from synthetic alcohols by the Ziegler process.
[0108] Alternative suitable amine oxide surfactants include mid-branched amine oxide surfactants. As used herein, "mid-branched" means that the amine oxide has one alkyl moiety with n1 carbon atoms, and one alkyl branch in the alkyl moiety has n2 carbon atoms. The alkyl branch is located on the alpha carbon from the nitrogen on the alkyl moiety. This type of branching of amine oxides is also known in the art as internal amine oxides. The sum of n1 and n2 may be 10 to 24, preferably 12 to 20, and more preferably 10 to 16 carbon atoms. The number of carbon atoms in one alkyl moiety (n1) is preferably the same or similar to the number of carbon atoms in one alkyl branch (n2), thereby providing symmetry between the one alkyl moiety and the one alkyl branch. As used herein, "symmetric" means that in at least 50% by weight, more preferably at least 75% to 100% by weight of the mid-branched-chain amine oxides used herein, |n1-n2| is 5 or less, preferably 4, and most preferably 0 to 4 carbon atoms. The amine oxide further comprises two moieties independently selected from a C1-C3 alkyl, a C1-C3 hydroxyalkyl group, or a polyethylene oxide group containing an average of about 1 to about 3 ethylene oxide groups. Preferably, these two moieties are selected from a C1-C3 alkyl, and more preferably, both are selected as a C1 alkyl.
[0109] Alternatively, the amine oxide surfactant may be a mixture of amine oxides, including a mixture of low cut and mid cut amine oxides. Thus, the amine oxide of the composition of the present invention may be: a) about 10% to about 45% by weight of the amine oxide of a low cut amine oxide of the formula R1R2R3AO, wherein R1 and R2 are independently selected from hydrogen, C1-C4 alkyl, or mixtures thereof, and R3 is selected from C10 alkyl and mixtures thereof; b) 55% to 90% by weight of the amine oxide, a mid-cut amine oxide of formula R4R5R6AO, where R4 and R5 are independently selected from hydrogen, C1-C4 alkyl, or a mixture thereof, and R6 is selected from C12-C16 alkyl, or a mixture thereof.
[0110] In preferred low-cut amine oxides for use herein, R3 is n-decyl, and preferably both R1 and R2 are methyl. In mid-cut amine oxides of formula R4R5R6AO, preferably both R4 and R5 are methyl.
[0111] Preferably, the amine oxide comprises less than about 5% by weight of the amine oxide, more preferably less than 3% by weight of the amine oxide of formula R7R8R9AO, where R7 and R8 are selected from hydrogen, C1-C4 alkyl and mixtures thereof, and R9 is selected from C8 alkyl and mixtures thereof. By limiting the amount of amine oxide of formula R7R8R9AO, both physical stability and foam persistence are improved.
[0112] The composition may further comprise a co-surfactant selected from zwitterionic surfactants, including betaine surfactants, although preferably the composition comprises less than 5.0%, preferably less than 1.0%, more preferably less than 0.5%, and most preferably no betaine surfactants, by weight of the composition.
[0113] When present, suitable betaine surfactants include alkyl betaines, alkylamido betaines, amidoazolinium betaines, sulfobetaines (INCI sultaines) and phosphobetaines, preferably satisfying formula (I): R1-[CO-X(CH2) n ] x -N + (R2)(R3)-(CH2) m -[CH(OH)-CH2] y -Y- In formula (I), R1 is selected from the group consisting of saturated or unsaturated C6-C22 alkyl residues, preferably C8-C18 alkyl residues, more preferably saturated C10-C16 alkyl residues, and most preferably saturated C12-C14 alkyl residues; X is selected from the group consisting of NH, NR4 (wherein R4 is a C1-C4 alkyl residue), O, and S; n is an integer of 1 to 10, preferably 2 to 5, and more preferably 3; x is 0 or 1, preferably 1; R2 and R3 are independently selected from the group consisting of C1-4 alkyl residues, substituted hydroxy such as hydroxyethyl, and mixtures thereof, preferably both R2 and R3 are methyl; m is an integer from 1 to 4, preferably 1, 2, or 3; y is 0 or 1; Y is selected from the group consisting of COO, SO3, OPO(OR5)O, or P(O)(OR5)O, where R5 is H or a C1-4 alkyl residue.
[0114] Preferred betaines are alkylbetaines of formula (Ia), alkylamidopropylbetaines of formula (Ib), sulfobetaines of formula (Ic) and amidosulfobetaines of formula (Id), R1-N + (CH3)2-CH2COO- (Ia) R1-CO-NH-(CH2)3-N + (CH3)2-CH2COO- (Ib) R1-N + (CH3)2-CH2CH(OH)CH2SO3 - (I C) R1-CO-NH-(CH2)3-N + (CH3)2-CH2CH(OH)CH2SO3 - (Id) wherein R1 has the same meaning as in formula (I). Particularly preferred are carbobetaines of formulas (Ia) and (Ib) [i.e., Y=COO in formula (I)], and more preferred are alkylamidobetaines of formula (Ib).
[0115] Suitable betaines may be selected from the group consisting of capryl / capramidopropyl betaine, cetyl betaine, cetylamidopropyl betaine, cocamidoethyl betaine, cocamidopropyl betaine, coco betaine, decyl betaine, decylamidopropyl betaine, hydrogenated tallow betaine / amidopropyl betaine, isostearamidopropyl betaine, lauramidopropyl betaine, lauryl betaine, myristylamidopropyl betaine, myristyl betaine, oleadopropyl betaine, oleyl betaine, palmamidopropyl betaine, palmitamidopropyl betaine, palm kernelamidopropyl betaine, stearamidopropyl betaine, stearyl betaine, tallowamidopropyl betaine, tallow betaine, undecylenamidopropyl betaine, undecyl betaine, and mixtures thereof [or named according to INCI]. Preferred betaines are selected from the group consisting of cocamidopropyl betaine, cocobetaine, lauramidopropyl betaine, lauryl betaine, myristylamidopropyl betaine, myristyl betaine, and mixtures thereof, with cocamidopropyl betaine being particularly preferred.
[0116] Nonionic surfactants: The surfactant system may further comprise a nonionic surfactant. Suitable nonionic surfactants include alkoxylated alcohol nonionic surfactants, alkyl polyglucoside nonionic surfactants, and mixtures thereof, preferably alkoxylated nonionic surfactants.
[0117] Alkoxylated Alcohol Nonionic Surfactants When present, the surfactant system of the compositions of the present invention may comprise from 0.1% to 10%, preferably from 2.0% to 9.0%, more preferably from 4.0% to 8.0%, by weight of the detergent composition of an alkoxylated alcohol nonionic surfactant.
[0118] Preferably, the alkoxylated alcohol nonionic surfactant is a linear or branched primary or secondary alkyl alkoxylated nonionic surfactant, preferably an alkyl ethoxylated nonionic surfactant, preferably containing an average of 9 to 15, preferably 10 to 14 carbon atoms in the alkyl chain and an average of 5 to 12, preferably 6 to 10, most preferably 7 to 8 units of ethylene oxide per mole of alcohol.
[0119] Alkyl polyglucoside nonionic surfactants: If present, the alkyl polyglucoside may be present in the surfactant system at a concentration of 0.1% to 10%, preferably 2.0% to 9.0%, more preferably 4.0% to 8.0% by weight of the detergent composition. Alkyl polyglucoside nonionic surfactants typically have higher sudsing than other nonionic surfactants, such as alkyl ethoxylated alcohols.
[0120] The combination of alkyl polyglucosides with anionic surfactants, particularly alkyl sulfated anionic surfactants, has been found to improve polymeric grease removal, foam persistence, reduced viscosity change with surfactant and / or system changes, and more persistent Newtonian rheology.
[0121] The alkyl polyglucoside surfactant can be selected from C6 to C18 alkyl polyglucoside surfactants. The alkyl polyglucoside surfactant can have a number average degree of polymerization of 0.1 to 3.0, preferably 1.0 to 2.0, more preferably 1.2 to 1.6. The alkyl polyglucoside surfactant can include a blend of short-chain alkyl polyglucoside surfactants having alkyl chains containing 10 or fewer carbon atoms and medium- to long-chain alkyl polyglucoside surfactants having alkyl chains containing more than 10 carbon atoms to 18 carbon atoms, preferably 12 to 14 carbon atoms.
[0122] Short-chain alkyl polyglucoside surfactants have a unimodal chain length distribution of C8 to C10, medium- to long-chain alkyl polyglucoside surfactants have a unimodal chain length distribution of C10 to C18, while medium-chain alkyl polyglucoside surfactants have a unimodal chain length distribution of C12 to C14. In contrast, C8 to C18 alkyl polyglucoside surfactants typically have a unimodal distribution of C8 to C18 alkyl chains, such as C8 to C16. Thus, a combination of a short-chain alkyl polyglucoside surfactant with a medium- to long-chain or medium-chain alkyl polyglucoside surfactant will have a broader chain length distribution, or even a bimodal distribution, than the unblended C8 to C18 alkyl polyglucoside surfactant. Preferably, the weight ratio of the short-chain alkyl polyglucoside surfactant to the long-chain alkyl polyglucoside surfactant is from 1:1 to 10:1, preferably from 1.5:1 to 5:1, more preferably from 2:1 to 4:1. Such a blend of short-chain alkyl polyglucoside surfactant and long-chain alkyl polyglucoside surfactant results in faster dissolution of the detergent solution in water and improved initial foaming combined with improved foam stability.
[0123] C8-C16 alkyl polyglycosides are commercially available from several sources (e.g., Simusol® surfactants from Seppic Corporation; and Glucopon® 600 CSUP, Glucopon® 650 EC, Glucopon® 600 CSUP / MB, and Glucopon® 650 EC / MB from BASF Corporation). Glucopon® 215UP is a preferred short-chain APG surfactant. Glucopon® 600CSUP is a preferred medium- to long-chain APG surfactant.
[0124] In preferred compositions, the surfactant system may include an alkyl sulfated anionic surfactant having an average degree of branching of less than 10% and an alkyl polyglucoside nonionic surfactant.
[0125] Divalent salt The composition preferably contains a divalent metal salt, preferably a calcium or magnesium salt (Ca 2+ Salt or Mg 2+ Suitable divalent salts include magnesium and / or calcium chlorides, sulfates, carbonates, bicarbonates, linear alkylbenzene sulfonates, and mixtures thereof, with magnesium salts being particularly preferred. Magnesium chlorides, sulfates, linear alkylbenzene sulfonates, and mixtures thereof are particularly preferred, with magnesium chlorides, sulfates, and mixtures thereof being even more particularly preferred, and magnesium chloride being most preferred.
[0126] When calcium salts are present, the magnesium ions and calcium ions are preferably present in a molar ratio of 1:1 or greater, preferably 1.5:1 or greater, preferably 2:1 or greater.
[0127] Compositions of the present invention further comprising such divalent salts have been found to improve detergency and reduce slipperiness of dishware after washing with such compositions. It is believed that some residual anionic surfactant remains on the dishware, and the presence of divalent ions reduces electrostatic interactions between the residual anionic surfactants, improving detergency and reducing slipperiness, particularly when the dishware is washed using soft water having a hardness of less than 1.25 mmol / L calcium equivalent.
[0128] Preferably, the divalent salt is water-soluble. As used herein, the term "water-soluble" refers to a compound that can be dissolved in water at a concentration of greater than 1.0% by weight in distilled water at 21°C.
[0129] Further ingredients The composition may include additional components such as those selected from triblock copolymers, hydrotropes, organic solvents, other adjunct components such as those described herein, and mixtures thereof.
[0130] triblock copolymer The compositions of the present invention can include a triblock copolymer. The triblock copolymer can be present at a level of 1% to 20%, preferably 3% to 15%, and more preferably 5% to 12% by weight of the total composition. Suitable triblock copolymers are those represented by formula (I):(EO) x (PO) y (EO) xwherein EO represents ethylene oxide, and each x represents the number of EO units in the EO block. Each x can independently have an average of 5 to 50, preferably 10 to 40, and more preferably 10 to 30. Preferably, x is the same for both EO blocks, and "same" means that the difference in x between the two EO blocks is within 2 units at most, preferably within 1 unit at most, and more preferably both x's have the same number of units. PO represents propylene oxide, and y represents the number of PO units in the PO block. Each y can have an average of 28 to 60, preferably 30 to 55, and more preferably 30 to 48.
[0131] Preferably, the ratio of y to each x in the triblock copolymer is 3:1 to 2:1. The ratio of y to the average x of the two EO blocks in the triblock copolymer is preferably 3:1 to 2:1. Preferably, the triblock copolymer has an average weight percentage of total EO that is 30% to 50% by weight of the triblock copolymer. Preferably, the triblock copolymer has an average weight percentage of total PO that is 50% to 70% by weight of the triblock copolymer. It is understood that the average total weight percentages of EO and PO for a triblock copolymer add up to 100%. The triblock copolymer can have an average molecular weight of 2060 to 7880, preferably 2620 to 6710, more preferably 2620 to 5430, and most preferably 2800 to 4700. The average molecular weight is determined using 1H NMR spectroscopy (see Thermo Scientific Application Note No. AN52907).
[0132] Triblock copolymers have the basic structure ABA, where A and B are different homopolymer and / or monomer units. In this case, A is ethylene oxide (EO) and B is propylene oxide (PO). Those skilled in the art will recognize that the term "block copolymer" is synonymous with this definition of "block polymer."
[0133] Triblock copolymers according to formula (I) having specific EO / PO / EO configurations and respective homopolymer lengths have been found to enhance the foam persistence performance of liquid hand dishwashing detergent compositions in the presence of greasy soils and / or foam consistency throughout dilution in the cleaning process.
[0134] Suitable EO-PO-EO triblock copolymers are commercially available from BASF, e.g., as the Pluronic® PE series, and from Dow Chemical Company, e.g., as the Tergitol® L series. Particularly preferred triblock copolymers from BASF are sold under the trade names Pluronic® PE 6400 (MW about 2900, about 40 wt. % EO) and Pluronic® PE 9400 (MW about 4600, 40 wt. % EO). Particularly preferred triblock copolymers from Dow Chemical Company are sold under the trade name Tergitol® L64 (MW about 2700, about 40 wt. % EO).
[0135] Preferred triblock copolymers are readily biodegradable under aerobic conditions.
[0136] cyclic polyamines The composition may include a cyclic polyamine having an amine functionality to aid in cleaning. The composition of the present invention preferably comprises from 0.1% to 3%, more preferably from 0.2% to 2%, especially from 0.5% to 1%, by weight of the composition of the cyclic polyamine.
[0137] Cyclic polyamines have at least two primary amine functional groups. The primary amine may be located at any position within the cyclic amine, but it has been found that better performance is obtained from the viewpoint of grease cleaning when the primary amine is located at the 1- and 3-positions. It has also been found that cyclic amines in which one of the substituents is -CH3 and the remaining is H provide improved grease cleaning performance.
[0138] Thus, the most preferred cyclic polyamines for use in the cleaning compositions of the present invention are those selected from the group consisting of 2-methylcyclohexane-1,3-diamine, 4-methylcyclohexane-1,3-diamine, and mixtures thereof. These particular cyclic polyamines, when combined with the surfactant system of the compositions of the present invention, function to improve the foam and grease cleaning profile throughout the dishwashing process.
[0139] Suitable cyclic polyamines may be supplied by BASF under the trade name Baxxodur, with Baxxodur ECX-210 being particularly preferred.
[0140] A combination of a cyclic polyamine and magnesium sulfate is particularly preferred. Thus, the composition may further comprise magnesium sulfate at a concentration of 0.001% to 2.0% by weight of the composition, preferably 0.005% to 1.0% by weight, and more preferably 0.01% to 0.5% by weight.
[0141] Salts, hydrotropes, organic solvents The compositions of the present invention may further comprise at least one active agent selected from the group consisting of i) salts, ii) hydrotropes, iii) organic solvents, and mixtures thereof.
[0142] The composition of the present invention may contain, based on the weight of the total composition, about 0.05% by weight to about 2% by weight, preferably about 0.1% by weight to about 1.5% by weight, or more preferably about 0.5% by weight to about 1% by weight of a salt, preferably a monovalent or divalent inorganic salt, or a mixture thereof, more preferably a salt selected from sodium chloride, sodium sulfate, and a mixture thereof. Sodium chloride is most preferred.
[0143] The compositions of the present invention may comprise from about 0.1% to about 10%, or preferably from about 0.5% to about 10%, or more preferably from about 1% to about 10% by weight of a hydrotope or mixture thereof, preferably sodium cumene sulfonate, based on the weight of the total composition.
[0144] The composition may contain about 0.1% to about 10% by weight of an organic solvent, based on the weight of the total composition, or preferably about 0.5% to about 10% by weight, or more preferably about 1% to about 10% by weight. Suitable organic solvents include those selected from the group consisting of alcohols, glycols, glycol ethers, and mixtures thereof, preferably alcohols, glycols, and mixtures thereof. Ethanol is a preferred alcohol. Polyalkylene glycols, particularly polypropylene glycols, are preferred glycols, with polypropylene glycols having a weight-average molecular weight of 750 Da to 1,400 Da being particularly preferred.
[0145] Supplementary ingredients The compositions may optionally contain numerous other adjunct ingredients such as builders (preferably citrate salts), chelating agents, conditioning polymers, other cleansing polymers, surface modifying polymers, structuring agents, emollients, humectants, skin rejuvenating actives, enzymes, carboxylic acids, scrubbing particles, fragrances, malodor control agents, pigments, dyes, opacifiers, pearlescent particles, inorganic cations such as alkaline earth metals such as Ca / Mg ions, antimicrobial agents, preservatives, viscosity modifiers (e.g., salts such as NaCl and other mono-, di-, and trivalent salts), and pH adjusters and buffering means (e.g., carboxylic acids such as citric acid, HCl, NaOH, KOH, alkanolamines, and carbonates such as sodium carbonate, bicarbonate, sesquicarbonate).
[0146] Packaged Products The hand dishwashing detergent composition can be packaged in a container, typically a plastic container. Suitable containers include an orifice. Suitable containers include conventional upright dispenser containers in which the orifice is located at the top of the container and inverted / bottom dispenser containers in which the orifice is located at the bottom of the container. In the case of an inverted / bottom dispenser container, the orifice may be capped and / or equipped with a slit valve as described in U.S. Pat. No. 10,611,531. Typically, the container includes a cap, and the orifice is typically provided on the cap. The cap may include an inlet, and the orifice is located at the outlet of the inlet. The inlet may have a length of 0.5 mm to 10 mm.
[0147] The orifice may have an open cross-sectional area at the outlet of 3 mm to 20 mm, preferably 3.8 mm to 12 mm, more preferably 5 mm to 10 mm, and the container further comprises a composition according to the present invention. The cross-sectional area is measured perpendicular to the liquid outlet from the container (i.e. perpendicular to the liquid flow during dispensing).
[0148] The container can typically contain 200 mL to 5,000 mL, preferably 350 mL to 2,000 mL, and more preferably 400 mL to 1,000 mL of the liquid hand dishwashing detergent composition.
[0149] Cleaning method The present invention is further directed to a method of manually washing dishware with the composition of the present invention, the method comprising the step of contacting the dishware with a composition according to the present invention.
[0150] A suitable method may include contacting the dishware with the composition of the present invention by dispensing the composition into a volume of water to form a wash solution and immersing the dishware in the solution. The dishware is then washed with the composition in the presence of water.
[0151] The dishware may be rinsed. As used herein, "rinsing" refers to contacting the dishware washed in the process of the present invention with a substantial amount of a suitable solvent, typically water. "Substantial amount" typically refers to about 1 to about 20 L or under running water.
[0152] The compositions herein can be applied in their diluted form. Soiled dishes are contacted with an effective amount of the present composition, preferably in liquid form, diluted with water, typically about 0.5 mL to about 20 mL (per about 25 dishes to be treated), preferably about 3 mL to about 10 mL. The actual amount of composition used is at the discretion of the user and typically depends on factors such as the specific product formulation of the composition, including the concentration of active ingredients in the composition, the number of soiled dishes to be cleaned, and the degree of soiling of the dishes. Generally, about 0.01 mL to about 150 mL, preferably about 3 mL to about 40 mL, of the present composition is combined with about 2,000 mL to about 20,000 mL, more typically about 5,000 mL to about 15,000 mL, of water in a sink. After immersing the soiled dishes in the sink containing the diluted composition, the soiled surface of the dishes is contacted with a cloth, sponge, or similar cleaning implement. A cloth, sponge, or similar cleaning implement may be immersed in the composition and water mixture before contacting the dishware, typically for a period ranging from about 1 to about 10 seconds, although the actual time will vary with each application and user. Contacting the cloth, sponge, or similar cleaning implement with the dishware involves simultaneously scrubbing the dishware.
[0153] Alternatively, the composition herein can be applied in its undiluted form to the utensils to be treated. "In its undiluted form" means herein that the composition is applied directly to the surface to be treated or to a cleaning device or implement, such as a brush, sponge, nonwoven material, or woven material, without being significantly diluted by the user immediately prior to application. "In its undiluted form" also includes slight dilution, for example, due to the presence of water on the cleaning device or the addition of water by the consumer to remove residual amounts of the composition from the bottle. Thus, the composition in undiluted form includes a mixture having the composition and water in a ratio ranging from 50:50 to 100:0, preferably 70:30 to 100:0, more preferably 80:20 to 100:0, and even more preferably 90:10 to 100:0, depending on the user's habits and cleaning tasks.
[0154] Test Method polymer biodegradable Biodegradability in wastewater was tested in triplicate using the manometric respirometry method of OECD 301F. OECD 301F is an aerobic test that measures sample biodegradation by measuring oxygen consumption. A measured volume of culture medium is added with 100 mg / L of the test substance, nominally the sole carbon source, along with an inoculum (30 mg / L, aerated mud taken from the Mannheim wastewater treatment plant). This is stirred in a sealed flask at a constant temperature (20°C or 25°C) for 28 or 56 days, respectively. Oxygen consumption is determined by measuring the pressure change within the apparatus using an OxiTop® C (Xylem 35 Analytics Germany Sales GmbH & Co KG). The evolved carbon dioxide is absorbed in a sodium hydroxide solution. A nitrification inhibitor is added to the flask to prevent oxygen use by nitrification. The amount of oxygen taken up by the microbial population during biodegradation of the test substance (corrected for uptake by a blank inoculum, run in parallel) is expressed as a percentage of ThOD (theoretical oxygen demand as determined by elemental analysis of the compound). A positive control glucose / glucosamine is run along with the test samples for each cabinet.
[0155] Alkoxylated polyol calculated molecular weight, PO%, EO%, polyol core% The calculated molecular weight (MW) can be derived from the molecular weights and amounts of the starting materials added during the reaction. Thus, the molecular weight (MW) of the alkoxylated polyol can be calculated using the following formula: Molecular weight (MW) of alkoxylated polyol = [mass of polyol + mass of added propylene oxide + mass of added ethylene oxide + total mass of other monomers (if used)] / [mass of polyol / molecular weight of polyol]
[0156] In the above, the mass of polyol added and the molecular weight of the polyol refer to the mass of either the monomer, oligomer, or polymer used.
[0157] For example, if 1,000 g of glycerin (92.09 g / mol) is added as the polyol core during the reaction in addition to 22,705 g of propylene oxide (58.08 g / mol) and 7,175 g of ethylene oxide (44.05 g / mol), the molecular weight of the resulting alkoxylated polyol is as follows: [1000+22705+7175] / [1000 / 92.09]=2843.7g / mol
[0158] Then, from the mass of added polyol, propylene oxide, ethylene oxide, and their molecular weights, the formula of the alkoxylated polyol can be calculated as follows: (glycerol) / [(PO / OH) 12 / (EO / OH)5]3, (Polyol Core)1[(PO / OH) x (EO / OH) y ] m , x refers to the average number of PO groups on each hydroxyl position of the polyol core, y refers to the average number of EO groups on each hydroxyl position of the polyol core, and m is the number of OH groups on the polyol used in the polyol core. The weight percent of PO is then [58.08 x 12 x 3 x 100] / [2843.7] = 73.52%. The weight percent of EO is then [44.05 x 5 x 3 x 100] / [2843.7] = 23.23%. The weight percent of the polyol core is then [92.09 x 100] / [2843.7] = 3.24%.
[0159] Foam persistence index in the presence of greasy soil Lather persistence in the presence of greasy soil was evaluated using the following method.
[0160] The purpose of the Foam Persistence Index test is to compare the development over time of foam volume generated for different test formulations at specified water hardness, solution temperature, and formulation concentration while subjected to periodic soil injections. The data is compared and expressed as a Foam Persistence Index relative to a reference composition (the reference composition has a Foam Persistence Index of 100). The steps of the method are as follows: 1) A specified amount of the test composition corresponding to the target composition concentration (0.12% by weight) is dispensed through a plastic pipette at a flow rate of 0.67 mL / sec into a stream of water (using water with a water hardness of 1.25 mmol / l Ca equivalent (7 dH) at 42°C) filling a sink to 4 L at a constant pressure of 4 bar, at a height of 37 cm above the bottom of the sink (dimensions: diameter 300 mm and height 288 mm). 2) Initial foam volume generated (measured as average foam height x sink surface area, cm 3 (represented by ) is recorded immediately after filling is completed. 3) A fixed volume (6 mL) of soil is immediately injected into the center of the sink. 4) Mix the resulting solution using a metal blade (10 cm x 5 cm) positioned in the center of the sink at the air-liquid interface at a 45 degree angle, rotating 20 times at 85 RPM. 5) Another measurement of total lather volume is recorded immediately after the blade rotation has finished. 6) The measured total foam volume is 400 cm 3 Repeat steps 3 to 5 until the minimum level of 400 cm is reached. 3The amount of soil added required to reach a level of suds is considered the suds persistence of the test composition. 7) Each test composition is tested four times per test condition (i.e., water temperature, composition concentration, water hardness, soil type). 8) Calculate the average foam persistence as the average of four replicates per sample. 9) Calculate the Lather Persistence Index by comparing the average persistence of the test composition samples to the reference composition samples. The calculation is as follows:
[0161]
number
[0162] A stain composition is produced by standard mixing of the ingredients set out in Table 1.
[0163] [Table 1]
[0164] Viscosity measurement Viscosity is measured using a controlled stress rheometer (such as Thermo Scientific's HAAKE MARS or equivalent) using a 60 mm 1° cone and a 52 micrometer gap size at 20° C. After 2 minutes of temperature equilibration, the sample is heated for 10 seconds. -1 The reported viscosity of the liquid hand dishwashing detergent composition is determined by shearing the average shear stress from 15 seconds to 30 seconds at 20°C for 10 seconds. -1 is defined as the shear rate at which the shear force is applied.
[0165] pH: pH is measured as a 10% solution in demineralized water at 20°C unless otherwise indicated. [Example]
[0166] The following alkoxylated polyols were prepared as follows: (glycerol)1 / [(PO / OH)12 / (EO / OH)5]3 [Example 2, glycerol alkoxylated with 12 moles of propylene oxide per hydroxy group and 5 moles of ethylene oxide per hydroxy group]. First, glycerol propoxylated with 4 moles of propylene oxide per hydroxy group was prepared as follows: 100.0 g of glycerol and 1.7 g of potassium tert-butoxide were placed in a 2 L autoclave, and the mixture was heated to 80°C. The autoclave vessel was purged with nitrogen three times, and the mixture was heated to 140°C. 756.8 g of propylene oxide was added in a continuous stream over 10 hours. The mixture was reacted at 140°C for an additional 6 hours to complete the reaction. The reaction mixture was stripped with nitrogen, and volatile compounds were removed under reduced pressure at 80°C. After filtration, 901.0 g of a light brown oil was obtained. The hydroxyl number was measured to be 208.1 mg KOH / g.
[0167] 159.7 g of the resulting glycerol propoxylated with 4 moles of propylene oxide per hydroxy group and 0.8 g of potassium tert-butoxide were placed in a 2 L autoclave, and the mixture was heated to 80°C. The vessel was purged with nitrogen three times, and the mixture was heated to 140°C. 278.8 g of propylene oxide was added continuously over a period of 4 hours. To complete the reaction, the mixture was reacted for an additional 4 hours at 140°C. 132.1 g of ethylene oxide was added over 2 hours, and the mixture was reacted for an additional 10 hours. The reaction mixture was stripped with nitrogen, and volatile compounds were removed under reduced pressure at 80°C. After filtration, 565.0 g of a light brown oil was obtained. The elemental composition, determined by pyrolysis / IR detection (oxygen) and combustion analysis / GC detection (carbon / hydrogen), was 59.5% carbon, 29.3% oxygen, and 10.5% hydrogen.
[0168] Other inventive and comparative examples were similarly prepared, and the structures are summarized in Table 1.
[0169] [Table 2] a Propylene oxide content in wt. % based on total weight of alkoxylated polyol b Calculated molecular weight based on the molar ratio of starting materials
[0170] The following liquid hand dishwashing compositions were prepared by simple mixing, all containing the same concentration of surfactant and the same ratio of anionic surfactant to co-surfactant:
[0171] Inventive Examples 1-4 comprise 2 wt. % of an alkoxylated polyol derived from either trimethylpropane or glycerol polyol, in which the hydroxyl groups are replaced with alkylene oxide branches, each alkylene containing ethylene oxide and propylene oxide, the polyol being first propoxylated and then ethoxylated.
[0172] In contrast, Comparative Example A contained an alkoxylated polyol derived from a glycerol polyol in which the hydroxyl groups were replaced with alkylene oxide branches, each alkylene containing only propylene oxide units. Comparative Example B did not contain an alkoxylated polyol.
[0173] [Table 3] * comparison + Index vs. Comparative Example B 1 Branch 42.06% 2 (trimethylolpropane)1 / [(PO / OH) 12 / (EO / OH)5]3 3 (glycerol)1 / [(PO / OH) 12 / (EO / OH)5]3 4 (glycerol)1 / [(PO / OH) 15 / (EO / OH)5]3 5(glycerol)1 / [(PO / OH) 20 / (EO / OH)5]3 6 (glycerol)1 / [(PO / OH) 12 ]3
[0174] The biodegradability of the alkoxylated polyol polymers used in Examples 1 to 4 of the present invention, and the foam persistence under greasy conditions from compositions containing them, are compared with those of Comparative Example A, which shows that the propoxylated ethoxylated polyols used in the present invention provide good biodegradability while providing improved foam performance. Comparative Example A also provides good biodegradability, but exhibits poor foam persistence performance.
[0175] Inventive Examples 5-7 comprise 2 wt. % of an alkoxylated polyol derived from meso-erythritol polyol, in which the hydroxyl groups are replaced with alkylene oxide branches, each alkylene containing ethylene oxide and propylene oxide, and the polyol is first propoxylated and then ethoxylated. All inventive compositions comprise an alkoxylated polyol having a propylene oxide content of at least 50 wt. % based on the total weight of the alkoxylated polyol.
[0176] In contrast, Comparative Example C contained an alkoxylated polyol having a propylene oxide content of less than 50 wt.%, based on the total weight of the alkoxylated polyol. Comparative Examples D and E contained alkoxylated polyols derived from meso-erythritol polyols in which the hydroxyl groups were replaced with alkylene oxide branches, each alkylene containing only propylene oxide units. Comparative Example F did not contain an alkoxylated polyol.
[0177] [Table 4] ++ Index vs. Comparative Example F 7 (meso-erythritol)1 / [(PO / OH) 12 / (EO / OH)5]4 8 (meso-erythritol)1 / [(PO / OH) 15 / (EO / OH)5]4 9 (meso-erythritol)1 / [(PO / OH)8 / (EO / OH)7]4 10 (meso-erythritol)1 / [(PO / OH) 15 ]4 11 (meso-erythritol)1 / [(PO / OH) 17.5 ]4 12 (meso-erythritol)1 / [(PO / OH)7 / (EO / OH) 10 ]4
[0178] It can be seen from Table 3 that the compositions of Inventive Examples 5-7 and Comparative Example E, which contain alkoxylated polyols in which the hydroxyl groups are replaced with alkylene oxide branches, each alkylene derived from a polyol containing ethylene oxide and propylene oxide, provide improved foam persistence under greasy conditions over the compositions of Comparative Examples C and D, in which the polyol is solely propoxylated. Comparing the biodegradability of the alkoxylated polyols used in Inventive Examples 5-7 with the biodegradability of the alkoxylated polyol used in Comparative Example E, it can be seen that alkoxylated polyols having a propylene oxide content of at least 50 wt.%, based on the total weight of the alkoxylated polyol, provide improved biodegradability over alkoxylated polyols having a lower weight fraction of propoxylation.
[0179] Dimensions and values disclosed herein should not be understood as being strictly limited to the exact numerical values recited. Instead, unless otherwise indicated, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as "40 mm" is intended to mean "about 40 mm."
Claims
1. A liquid detergent composition for hand dishwashing, comprising: a. 5% to 50% by weight of the composition of a surfactant system comprising an anionic surfactant; b. an alkoxylated polyol derived essentially from a polyol core having 3 to 5 —OH groups, i. at least one of the -OH groups is modified to form an alkylene oxide branch; ii. each of the at least one alkylene oxide branch comprises ethylene oxide and propylene oxide; iii. The weight average molecular weight (Mw) of the alkoxylated polyol is in the range of 1.500 to 4.500 g / mol; iv. an alkoxylated polyol having a propylene oxide content of at least 50 wt.%, based on the total weight of the alkoxylated polyol; A liquid dishwashing detergent composition comprising:
2. 2. The composition of claim 1, wherein the polyol core is a monomer, oligomer, or polymer, the oligomer and polymer each comprising multiple subunits, preferably the oligomer is a homo-oligomer or the polymer is a hetero-polymer.
3. Each of the alkylene oxide branches has, on average: a. at least 2 ethylene oxide units (EO), preferably at least 3 EO, more preferably at least 4 EO; and b. at least 6 polypropylene oxide units (PO), preferably at least 7 PO, more preferably at least 8 PO; 3. The composition according to claim 1 or 2, comprising, preferably consisting of:
4. Each of the alkylene oxide branches has, on average: a. 12 or less EOs, preferably 10 or less EOs, more preferably 8 or less EOs; b. 25 or less POs, preferably 17 or less POs, more preferably 14 or less POs; The composition according to any one of claims 1 to 3, comprising, preferably consisting of:
5. 5. The composition of any one of claims 1 to 4, wherein the polyol core has a molecular weight in the range of 80 to 500 g / mol, preferably 100 to 300 g / mol, more preferably 120 to 250 g / mol.
6. 6. The composition of any one of claims 1 to 5, wherein the weight average molecular weight (Mw) of the alkoxylated polyol is in the range of 2,000 to 4,300 g / mol, preferably in the range of 2,500 to 4,000 g / mol, more preferably in the range of 3,000 to 3,500 g / mol.
7. 7. The composition of any one of claims 1 to 6, wherein the polyol core is selected from the group consisting of trimethylolpropane, glycerol, meso-erythritol, D-threitol, L-threitol, 1,2,5,6-hexanetetrol, pentaerythritol, xylitol, ribitol, arabitol, pentitol, diglycerol, triglycerol, and mixtures thereof.
8. 8. The composition of any one of claims 1 to 7, wherein each of the alkylene oxide branches comprises a block or random structure of ethylene oxide and propylene oxide, preferably a block structure, and more preferably each of the alkylene oxide branches is first propoxylated and then ethoxylated such that the propoxylation is closer to the polyol core.
9. A composition according to any one of claims 1 to 8, wherein the polyol core has essentially 4 to 5 -OH groups, preferably 4 -OH groups.
10. 10. The composition of any one of claims 1 to 9, wherein the alkoxylated polyol is present at a level of from 0.05% to 5.0%, preferably from 0.1% to 3.5%, more preferably from 0.3% to 2.5% by weight of the composition.
11. A liquid detergent composition for hand dishwashing according to any one of the preceding claims, wherein the composition comprises from 6.0% to 40%, preferably from 15% to 35% by weight of the detergent composition of said surfactant system.
12. the surfactant system comprises at least 40% by weight of the surfactant system of the anionic surfactant, preferably 50% to 90% by weight, more preferably 65% to 85% by weight of the surfactant system; A liquid hand dishwashing detergent composition according to any preceding claim, wherein the anionic surfactant preferably comprises at least 70%, preferably at least 85%, more preferably 100% by weight of the anionic surfactant of alkyl sulfated anionic surfactant, preferably the alkyl sulfated anionic surfactant having a number average alkyl chain length of from 8 to 18 carbon atoms, preferably from 10 to 14 carbon atoms, more preferably from 12 to 14 carbon atoms, even more preferably from 12 to 13 carbon atoms.
13. 13. A liquid hand dish detergent composition according to claim 12, wherein the alkyl sulfated anionic surfactant has an average degree of alkoxylation of less than 3.5, preferably less than 2.0, more preferably 1.0 or less.
14. 14. A liquid detergent composition for hand dishwashing according to claim 12 or 13, wherein the anionic surfactant comprises a branched anionic surfactant, more preferably the anionic surfactant has a weight average degree of branching of at least 10%, preferably from 20% to 60%, more preferably from 25% to 45%.
15. the composition further comprises a co-surfactant selected from an amphoteric surfactant, a zwitterionic surfactant, and mixtures thereof, preferably wherein the anionic surfactant and the amphoteric co-surfactant are present in a weight ratio of from 1:1 to 8:1, more preferably from 2:1 to 5:1, and most preferably from 2.5:1 to 4:1; 15. A liquid detergent composition for hand dishwashing according to any one of claims 1 to 14, wherein the co-surfactant preferably comprises an amphoteric surfactant, the amphoteric surfactant comprising an amine oxide amphoteric co-surfactant, more preferably the amine oxide amphoteric co-surfactant is selected from the group consisting of alkyl dimethyl amine oxide, alkyl amido propyl dimethyl amine oxide, and mixtures thereof.
Citation Information
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