A MODULAR AND PASSIVELY COOLED INDUSTRIAL COMPUTER

Abstract

The invention relates to an industrial computer (10) comprising at least one chassis (22) and at least one processor unit located within the said chassis (22), for use in industrial automation, data collection, production line control, network management and / or embedded systems applications. Figure 1

Description

1 TARIFF A MODULAR AND PASSIVELY COOLED INDUSTRIAL COMPUTER TECHNICAL FIELD The invention relates to industrial automation, data collection, production line control, network management and / or At least one chassis for use in embedded systems applications and the aforementioned 5 an industrial device containing at least one processor unit located inside the chassis It is related to computers. PREVIOUS TECHNIQUE Industrial computers are used in industrial automation, production line control, data acquisition, and networking. Data processing, storage, and different environmental factors in management and embedded systems applications. They are widely used for communication purposes with other units. These types of computers In general, the processor unit, data storage unit, network connection units, and various input / output ports. interfaces and a robust structure in which these components are located It includes the housing. Requires long-term operation in industrial environments. due to the mechanical durability, thermal management, ease of maintenance and 15 of these systems It is important that the structure is suitable in terms of hardware expandability. Some of the current industrial computers are fixed inside the chassis. They are manufactured to have strategically placed hardware components. This type in systems where a different expansion card is subsequently added to the system by the user Adding or replacing an existing card may be limited. Especially for those who are exactly 20 Image processing and high-speed data processing require the use of large expansion cards. Existing expansion opportunities in processing, storage management, and similar applications. This may not be sufficient. Furthermore, access to the interior equipment requires a significant amount of space within the body. the need to disassemble part or all of it, maintenance and service procedures It can increase the duration. 25 In known systems, data storage units are also usually fixed inside the chassis. is being installed. Disk replacement, maintenance, or multiple disks. When configurations need to be adjusted, the body must be opened and the relevant connections must be configured. It may need to be disassembled. It does not have a removable or sliding disc structure. Disk maintenance is crucial, especially in industrial applications where continuous data recording is required. And these change transactions can cause the system to malfunction. 2 In industrial computers, different Ethernet connections are used for network communication. However, in some existing systems, network connection capacity is limited to a single data point. It can be limited by the transmission speed. This situation results in both low and high bandwidth options. in applications where different networks are used together through the same computer This can reduce connectivity flexibility, especially with high-volume sensor and control networks. different communication methods such as a data network through which image or production data is transmitted Network connection capacity is important when the requirements are present in the same system. is winning. In addition, industrial computers use the processor and storage during operation. Heat is generated by electronic components such as units and expansion cards. 10 In current systems, fan cooling systems are used to remove this heat. It can be used. However, the use of moving parts such as fans takes time. This can lead to the need for maintenance, dust accumulation, and mechanical wear. In some systems using passive cooling, the casing and heat transfer surfaces... If insufficient, thermal management can become difficult at high processing loads. 15 Similarly, wireless communication, peripheral device connections, and service operations. In terms of usage, existing industrial computers also differ depending on the usage environment. There are limitations. Metal casings have an attenuating effect on wireless signals. The ability to create an impact, low-gain antennas in field environments for communication. to limit its performance and to access the component requiring maintenance, the housing must be 20 inches. The need for disassembly is a problem that may be encountered during industrial use. It is among them. In conclusion, hardware extensibility in current industrial computers, data Access to storage units, communication with different network infrastructures, thermal management, and Various technical limitations may exist in terms of ease of maintenance / service. This 25 Therefore, these systems are more easily adapted to different industrial application conditions. Technical solutions are needed to enable its adaptation. In conclusion, all the problems mentioned above necessitate an innovation in the relevant technical field. It has made it mandatory. 3 A BRIEF DESCRIPTION OF THE INVENTION The present invention eliminates the aforementioned disadvantages and the related technical It is related to an industrial computer, aiming to bring new advantages to the field. One aim of the invention is hardware expandability, data storage access, networking. effective communication, thermal management and maintenance / service operations 5 The goal is to create an industrial computer that makes this possible. All the purposes mentioned above and those that will emerge from the detailed explanation below. The present invention aims to implement industrial automation, data collection, and production lines. for use in control, network management and / or embedded systems applications, at least a chassis and at least one processor unit located within the said chassis 10 It is an industrial computer that includes at least one for data storage. Accordingly, its novelty lies in the fact that it has at least one for data storage. the storage unit must have at least one PCIe x16 slot for connecting at least one expansion card. the expansion slot; the aforementioned PCIe x16 expansion slot, completely within the chassis at least one service access that allows access without the need for disassembly The cover features a first Ethernet port supporting 1 Gbps data transfer speeds, and a 2.5 Gbps 15 at least one network connection that includes a second Ethernet port supporting data transfer speed The unit dissipates the heat generated inside through the casing to the outside environment without the use of a fan. It must include at least one passive cooling unit for the transfer of heat. A feature of a possible configuration of the invention is that the storage unit consists of removable disks. It includes multiple sliding disc bays for installation. 20 Another possible configuration of the invention features a storage unit consisting of four units. It includes a sliding disc mount. Another feature of the invention's possible configuration is that the sliding disc holders, the discs Removing from and / or inserting into sockets without interrupting the power supply The advantage is that it is in a hot-swap form factor. 25 Another possible configuration feature of the invention is that the PCIe x16 expansion slot is a will allow the installation of a graphics processing card and / or a hardware RAID card It is structured in a form. Another possible configuration of the invention involves using a SATA drive for the aforementioned disks. and / or a 30 connected to a PCIe x16 expansion slot via an NVMe interface. It must be configured to provide data communication with a hardware RAID card. 4 Another possible configuration of the invention features a service access hatch attached to the housing. This will allow access to the PCIe x16 expansion slot from the top. It is positioned in this way. Another possible configuration of the invention features a service access cover with PCIe x16 Installing the expansion card into the expansion slot does not require completely disassembling the chassis. It must be in a form that allows for removal and / or modification without needing to be removed. Another possible configuration of the invention features a passive cooling unit within the housing. It includes a metal cooling structure that provides heat transfer. Another possible configuration of the invention involves the aforementioned metal cooling. Its structure is made of aluminum material. 10 Another possible configuration of the invention features a passive cooling unit located within the housing. It features multiple cooling fins positioned on its outer surface. Another possible configuration of the invention features the aforementioned cooling fins, originating from the processor unit and the area where the PCIe x16 expansion slot is located 15 structured in a way that allows heat to be transferred to the outer surface of the body It is the fact that. Another possible configuration of the invention would enable wireless data communication. It must include at least one wireless communication module. Another possible configuration of the invention features the aforementioned wireless communication. It must include at least one antenna connected to the module. 20 Another possible configuration feature of the invention is that the aforementioned antenna has a gain of 7 dBi. It is valuable. Another possible configuration feature of the invention is that the aforementioned antenna is attached to the fuselage. It is positioned in an integrated manner. Another possible configuration feature of the invention is data communication with environmental units. 25 It includes multiple USB ports to provide this. Another possible configuration feature of the invention is data communication with peripheral units. This requires the inclusion of multiple serial communication ports. Another possible configuration of the invention features four USB ports on the front of the body. It includes the port. Another possible configuration of the invention features four serial communication ports on the fuselage. It includes the port. Another possible configuration feature of the invention is four USB 5 ports on the back of the body. It includes the port. Another possible configuration of the invention would feature at least one DisplayPort on the chassis. It includes a connection unit. Another possible configuration of the invention would feature at least one HDMI port on the body. It includes the unit 10. BRIEF DESCRIPTION OF THE FIGURE Figure 1 shows a representative view of the industrial computer that is the subject of the invention. DETAILED DESCRIPTION OF THE INVENTION This detailed explanation of the invention is solely for the purpose of providing a better understanding of the subject. This is explained with examples that will not create any limiting effects. 15 The invention relates to industrial automation, data collection, production line control, network management and / or An industrial-grade system developed for use in embedded systems applications. It relates to the computer (10). The industrial computer (10) mentioned is especially continuous data processing, data storage, and hardware in industrial environments requiring work. The needs for scalability, network communication, ease of maintenance, and thermal management all come together in 20 It offers a structure for meeting these needs. Referring to Figure 1, the industrial computer (10) contains electronic and mechanical components. at least one that ensures its positioning and protection against external environmental influences It includes the body (22). The aforementioned body (22) contains at least one processor unit. is located. The processor unit is the basic data processing unit of the industrial computer (10) 25 It enables the execution of these processes. Thus, from sensors, control data received from systems, external data sources and / or connected peripheral devices Data can be processed, stored, and transferred to other systems. 6 Referring to Figure 1, the industrial computer (10) has at least one storage for data storage. It includes the storage unit (11). Storage unit (11); operating system files, application software, production data, sensor data, image data, recording information and / or for the storage of other data generated during use It can be used. The storage unit (11) can accommodate more than one disk in a possible configuration. multiple that allow for independent placement and removal It includes multiple sliding disc bays. Each sliding disc bay has a corresponding disc housing. (22) instead of being kept permanently mounted inside, it can be used by the user when needed It has a structure that allows it to be easily attached and removed. This ensures... Only the disk requiring maintenance or replacement can be accessed. 10 removal of other discs or complete disassembly of the housing (22) It is not necessary. In a preferred configuration, the storage unit (11) has four sliding disk bays. It includes a separate disc for each of the four aforementioned disc slots. Thanks to its ability to be deployed, the storage capacity can be adjusted to the application's requirements by 15. increasing the number of disks, using different disks together, and multi-disk configurations. It is possible to generate data continuously from the production line. In an application that collects data, one of the disks is for the operating system and application software, the other... Disks are used to store production records, camera footage, or backup data. It can be used for this purpose. Similarly, increasing storage capacity 20 In a situation where it is necessary, instead of removing all the existing discs, only the relevant slider can be removed. A new disk can be inserted into the disk bay. In a possible configuration, the aforementioned sliding disc bays could be hot-swappable. It has a hot-swappable (swap) structure. Thanks to its hot-swappable design, the most suitable disks can be selected from those located in the bays. Only one of them can be removed from its respective socket without interrupting the power supply and / or another 25 Multiple disks can be installed in the same slot. This allows for continuous data collection and production line operations. control, such as server or network storage applications, ensures the system remains uninterrupted for an extended period. In cases where it is necessary to perform a full system replacement due to disk replacement The need to shut down is reduced. For example, if one of the disks fails. In this case, the relevant disc is removed from its sliding housing and replaced with a new disc. 30 It can be modified while maintaining the operation of other system components. Disks placed in sliding disk bays are SATA and / or depending on the application. It can provide data communication via NVMe interfaces. 7 Referring to Figure 1, the industrial computer (10) has expansion cards with different functions. at least one PCIe x16 expansion slot (12) in order to be added to the system It includes a PCIe x16 expansion slot (12), a fixed industrial computer (10) It can be expanded according to the application in which it will be used, without being limited by the hardware structure. It provides. In a possible configuration, a graphics 5 can be installed in a PCIe x16 expansion slot (12). A graphics processing card can be installed. This card is used for image processing, video analysis, and machine learning. his view, artificial intelligence applications or those requiring a high amount of parallel processing In applications, it can support the data processing capacity of the processor unit. For example, real-time analysis of images from cameras on a production line. In an application where image data needs to be transferred to the PCIe x16 expansion slot (12) 10 This can be processed using the installed graphics processing card. A PCIe x16 expansion slot (12) can be used as an alternative or additional option to a graphics processing card. A hardware RAID card can also be installed. A hardware RAID card connects the storage unit to the hard drive. (11) managing multiple disks together within the scope of This is how disks can store data depending on the application's requirements. increasing redundancy, reducing the risk of data loss in case of disk failure and / or They can be used together to improve reading and writing performance. In a possible configuration, the disks placed in four sliding disk bays would be SATA. and / or data communication with the aforementioned hardware RAID card via NVMe interfaces Data communication between the RAID card and the processor unit is provided via PCIe x16 20. This can be done via the expansion slot (12). Thus, the sliding disc Its structure, RAID management, and PCIe-based expansion features are all within the same system. They can be used together. Industrial computer (10) with PCIe x16 expansion slot (12) and / or the aforementioned 25 The housing (22) does not need to be completely disassembled to install the expansion card in the slot. It includes at least one service access hatch (13) so that it can be accessed without leaving the door open. Service access cover (13) is located in the area where the PCIe x16 expansion slot (12) is located. It is positioned on the trunk (22) in an associated manner. A preferred In the configuration, the service access hatch (13) is located on the upper part of the body (22). By opening or removing the cover, 30 PCIe x16 expansion slots (12) can be added. Direct access is provided. This structure allows control of the expansion card. for removing, disassembling, changing and / or installing a new expansion card 8 No need to disassemble other panels or system components of the body (22) It does not remain. For example, instead of a graphics processing card installed in a PCIe x16 expansion slot (12), a Service access cover (13) if hardware RAID card installation is required The existing card can be accessed by opening it. The card can be removed and replaced with a new one. A new expansion card can be installed. Similarly, for malfunctions or maintenance issues, When an expansion card needs to be modified, the body (22) Service process without the need to disassemble the entire system This can be implemented. This structure is particularly suitable for field environments and requires maintenance. In industrial systems where it is desired to keep the service duration as short as possible, service 10 It provides convenience. Industrial computer (10), at least one network for providing data communication with wired networks. Network connection unit (14) includes. Network connection unit (14) includes different data transfer It includes at least two Ethernet ports that support these speeds, and the first Ethernet port is 1 The first port supports data transfer speeds of 2.5 Gbps, while the second Ethernet port supports 2.5 Gbps. Thus, 15 Networks with different bandwidth requirements can use the same industrial computer (10) It enables them to be used together via this method. For example, the first Ethernet port, PLCs, sensor networks, or other automation systems. for data communication with a field network with a speed of 1 Gbps where the equipment is located While usable, the second Ethernet port requires higher data transfer capacity. 2.5 Gbps with a central server, data collection system or image processing infrastructure It can be used to provide high-speed data communication. In this way, from a production line The control data obtained is received via the first Ethernet port while high volume Image, recording or production data is transmitted to a central system via the second Ethernet port. It can be transferred. The presence of two Ethernet ports supporting different speeds together, 25 Simultaneous communication of the same system with networks that have different communication requirements. It enables it to be operated. Industrial computer (10), processor unit, expansion cards, storage components and The fan dissipates the heat generated by other electronic components during operation. at least one passive cooling unit (15) 30 for the purpose of transferring to the external environment without being used. It includes a passive cooling unit (15) which provides heat transfer through the shell (22). It may include a metal cooling structure, and in a preferred configuration, as mentioned... 9 The metal structure is manufactured from aluminum material. Aluminum structure, electronics heat generated by the components spreads to a wider part of the body (22) It allows for the transfer of funds. In a possible configuration, the passive cooling unit (15) is located on the outer surface of the shell (22). It includes multiple cooling fins positioned in a specific location. The aforementioned cooling system is 5 The wings increase the surface area of ​​the fuselage (22) that is in contact with the external environment and the fuselage (22) facilitates the transfer of heat to the external environment. In the processor unit and / or a graphics processing card, RAID card or installed in a PCIe x16 expansion slot (12). Heat generated in other electronic components is transferred to the housing via heat conduction path (22) and from there it can be transferred to the cooling fins. Thus, an active fan 10 Thermal management of the system can be achieved without the use of a fan. non-use, wear and tear on moving fan parts, fan-related maintenance requirements, and This contributes to reducing the amount of dust that can be carried into the housing (22) by the fan. It provides. Industrial computers (10) must have at least one 15 for the purpose of enabling wireless data communication. It can also include a wireless communication module (16). In a possible configuration The mentioned wireless communication module (16) is a Wi-Fi module and with this module There is at least one connected antenna (17). Antenna (17) is connected to the wireless communication module (16) It enables the transmission of electromagnetic signals sent and received. In a preferred configuration, the antenna (17) has a gain of 7 dBi. This configuration is 20 especially where the wireless access point is located far from the system, and where metal equipment is present. wireless in field environments where density is high or signal level is low It ensures the support of communication capacity. An antenna in a possible configuration. (17) is positioned integrated into the body (22) and the antenna (17) body (22) its position on the fuselage (22) reduces the attenuating effect of wireless signals on the fuselage. It can be determined in a way that will reduce it. Industrial computers (10) have multiple units for connecting various peripheral units. It can include a USB port (18) and a serial communication port (19). USB ports; keyboard, mouse, camera, sensor, external storage unit, data logger or other USB It can be used to connect compatible devices. In a possible configuration, 30 There are four USB ports (18) on the front of the body (22) and these ports are field It ensures that personnel have easy access to frequently used peripheral devices. There are also four USB ports (18) on the rear of the body (22), so Peripheral devices that need to be kept constantly connected to the system via backlinks. It can be connected. Using the USB ports located on the front and back together, enabling the simultaneous connection of different peripheral devices and the implementation of cable layout. It allows for arrangement according to. 5 These serial communication ports are particularly useful in industrial automation systems. control units, measuring devices, sensors, data acquisition units and / or used It enables data communication with other serial communication-enabled devices. In a preferred configuration, the fuselage (22) has four serial communication ports. (19) is available. For example, a measuring device used in the production line, barcode 10 a reader, field control device or similar serial communication-enabled equipment It can be connected to an industrial computer (10) via one of the ports. Industrial computer (10), image data to external display units for the purpose of transmitting, at least one DisplayPort connection unit (20) and at least one HDMI It can include a connection unit (21). In a preferred configuration, two 15 There is a DisplayPort connector (20) and an HDMI connector (21). Thus, monitors, control screens, and other devices that support different video inputs Connections can be established with display devices. Multiple image outputs are possible. thanks to its presence, for example, the production line control interface is displayed on a screen. On another screen, camera images, system logs, or analysis results are displayed. It is possible to display them simultaneously. During the operation of the industrial computer (10), the components described above interact with each other. It can function in relation to the processor unit, storage unit (11) can access the data located in the expansion slot (12) installed in the PCIe x16 expansion slot. can exchange data with the card and process the data via the network connection unit (14) 25 It can transmit data to external systems. For example, sensors and... on a production line. PLC data is transmitted to the industrial computer via a 1 Gbps Ethernet port (10) The mentioned data can be retrieved, processed by the processor unit, and stored. It can be stored in the unit (11). At the same time, high volume images or production The data is transmitted to a central data server via a 2.5 Gbps Ethernet port. It can be transferred. 11 In the same example application, the disks located in the four sliding disk bays are manufactured. It can be used for storing records locally, PCIe x16 expansion. These disks can be connected together via a hardware RAID card installed in the bay (12). It can be managed. Camera-based quality control or machine vision can be used on the production line. If the application is available, a graphics 5 can be installed in the PCIe x16 expansion slot (12). Image processing can be accelerated by installing a processing card. Disk or If any of the expansion cards require maintenance Thanks to the sliding disc structure and service access cover (13), the relevant component can be accessed by other systems. It is accessible without needing to disassemble all of its components. Meanwhile... Heat generated by electronic components is removed via a passive cooling unit (15) 10 It is transferred to the outer surface of the body (22) and to the external environment. With this structure, the industrial computer (10) can be used for different industrial applications. adaptability to the required hardware and communication needs, disk and Facilitating maintenance and replacement procedures for expansion cards, different data communication is provided through networks at high speeds and by electronic components 15 It is possible to transfer the generated heat to the outside environment without the use of a fan. This provides scalability, data storage flexibility, ease of maintenance, and networking. Communication capacity and passive thermal management features are in the same industrial computer architecture. They are presented together within the package. The scope of protection of the invention is set out in the attached claims, and the invention is strictly protected under these 20 claims. The detailed explanation is not limited to the structures described for illustrative purposes. A person skilled in the technology can, without deviating from the main idea of ​​the invention, explain the above-mentioned principles. It can reveal different structures and application methods based on technical elements. It is clear. 12 REFERENCE NUMBERS GIVEN IN THE FIGURE Industrial computer 11 Storage units 12 PCIe x16 expansion slots 13 Service access hatch 5 14 Network connection unit Passive cooling unit 16 Wireless communication modules 17 Anten 18 USB ports 10 19 Serial communication ports DisplayPort connector 21 HDMI ports 22 Fuselage

Claims

13 REQUESTS 1. Invention; industrial automation, data collection, production line control, network management and / or at least one chassis for use in embedded system applications (22) and at least one processor located within the aforementioned chassis (22) an industrial computer (10) containing the unit; its feature is; 5 for data storage at least one storage unit (11); at least one expansion card to be connected at least one PCIe x16 expansion slot (12); the aforementioned PCIe x16 expansion access to its housing (12) without having to completely disassemble the body (22). at least one service access flap (13) that enables the provision of 1 Gbps data With a primary Ethernet port supporting transfer speeds of 2.5 Gbps, data transfer is possible. at least one network connection unit that includes a second Ethernet port supporting the speed. (14); the heat generated inside is discharged outside through the body (22) without the use of a fan. It must include at least one passive cooling unit (15) for transferring to the environment.

2. An industrial computer (10) according to claim 1, and its characteristic is that the storage unit is 15 (11), multiple sliding disc bays for inserting removable discs It includes.

3. An industrial computer (10) according to claim 2, and its characteristic is; storage unit (11) is that it includes four sliding disc slots. 20 4. An industrial computer (10) according to claim 2 or 3, and its feature is a sliding disk. the removal of discs from their slots without interrupting the power supply and / or hot-swap, allowing for installation into slots. It is about being in shape. 25 5. An industrial computer (10) according to claim 1, and its feature is; PCIe x16 expansion. slot (12), of a graphics processing card and / or hardware RAID card It is structured in a way that allows it to be attached.

6. An industrial computer (10) according to claim 3 or 4, and its characteristic is; mentioned Expansion of disks via PCIe x16 through a SATA and / or NVMe interface 14 It will provide data communication with a hardware RAID card connected to its slot (12). It is structured in this way.

7. An industrial computer (10) according to claim 1, and its feature is; service access 5 from the top of the cover (13), body (22) to the PCIe x16 expansion slot (12) It is positioned in a way that allows access.

8. An industrial computer (10) according to claim 1 or 7, and its feature is; service access cover (13), expansion card installed in PCIe x16 expansion slot (12), removal without the need to completely disassemble the body (22) and / or 10 It must be in a form that allows for modification. According to claim 9, an industrial computer (10) has passive cooling. a metal cooling unit (15) that provides heat transfer through the shell (22) It includes its structure. 15 10. An industrial computer (10) according to claim 9, and its feature is; the metal mentioned. The cooling system is made of aluminum.

11. An industrial computer (10) according to claim 9 or 10, and its characteristic is; passive 20 The cooling unit (15) is located on the outer surface of the body (22) It includes a number of cooling fins.

12. An industrial computer (10) according to claim 11, and its feature is the cooling mentioned. wings, processor unit and PCIe x16 expansion slot (12) 25 heat originating from the region where it is located to the outer surface of the body (22) It must be structured in a way that allows for the transfer of data.

13. An industrial computer (10) according to claim 1, and its feature is wireless data communication. 30 14. An industrial computer (10) according to claim 13, and its characteristic is; mentioned It must include at least one antenna (17) connected to the wireless communication module (16).

15. An industrial computer (10) according to claim 14, and its feature is; the antenna mentioned (17) It is a gain of 7 dBi.

16. An industrial computer (10) according to claim 14, and its feature is; the antenna mentioned (17) is that it is positioned integrated into the fuselage (22). 5 According to claim 17, an industrial computer (10) is characterized by having peripheral units. It includes multiple USB ports (18) for providing data communication. According to claim 18, an industrial computer (10) has the following characteristics: with peripheral units 10 multiple serial communication ports (19) for providing data communication It includes.

19. An industrial computer (10) according to claim 17, and its characteristic is; the body (22) It has four USB ports (18) on the front. 15 20. An industrial computer (10) according to claim 18, and its characteristic is that the body (22) has four It includes several serial communication ports (19).

21. An industrial computer (10) according to claim 19, and its characteristic is; the body (22) 20 It has four USB ports (18) on the back.

22. An industrial computer (10) according to claim 1, and its characteristic is that the body (22) must be at least It includes a DisplayPort connection unit (20).

23. An industrial computer (10) according to claim 1, and its characteristic is that the body (22) must be at least It includes an HDMI connector (21).

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