Device for intelligent linkage of production area patrols

Abstract

The invention discloses a device for intelligent linkage of patrol in production area, comprising a ground track, a low-altitude track and a patrol robot, wherein the patrol robot is respectively installed on the ground track and the low-altitude track, and more than two security alarm devices and equipment failure alarm devices are installed on the ground track and the low-altitude track. The beneficial effects of the invention are: reducing the deployment of a large number of gun-type and ball-type monitoring equipment due to a wide coverage area, and effectively reducing the installation density of equipment in the production area; performing linkage operations with regional security, equipment management, key alarm information, etc., and effectively improving the remote centralized monitoring, management level and ability of the production enterprise; through the application of intelligent products, reducing the number of on-site operators and saving human energy resource costs.

Description

Technical Field

[0001] The invention relates to a device used in a production area, and in particular to a device used for intelligent linkage of patrols in a production area. Background Art

[0002] At present, in order to ensure effective supervision of factory areas, many manufacturing enterprises in my country have basically installed various video surveillance equipment, such as gun-type, ball-type, etc., and used related functions such as regional personnel entry alarm, in order to conduct video surveillance of the entire area and save relevant information, especially when there is a production failure or accident, the on-site situation in the area can be effectively traced and analyzed. However, due to site environment and installation issues, if the area is to be fully covered without blind spots, a large number of monitoring equipment will need to be installed. Then, when using a limited number of cameras, the area cannot be covered without blind spots. Moreover, when equipment fails in the area, it is impossible to link with the actual production situation and provide accurate image data in the first time, which reduces the company's on-site management level. Summary of the invention

[0003] The purpose of the present invention is to provide a device for intelligent linkage of production area patrols, so as to solve the problem that when traditional fixed monitoring equipment is used in factories, there are blind spots in monitoring and the equipment conditions in the factories cannot be fully monitored.

[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0005] A device for intelligent linkage of patrols in production areas includes a ground track, a low-altitude track and a patrol robot. The patrol robots are respectively installed on the ground track and the low-altitude track. More than two security alarm devices and equipment failure alarm devices are installed on the ground track and the low-altitude track.

[0006] A further technical solution is that the patrol robot comprises a central processing module, a wireless communication module, a power module, a camera, a signal conversion module and a remote host;

[0007] The wireless communication module, the power module, and the signal conversion module are all electrically connected to the central processing module, the remote host is signal-connected to the wireless communication module, and the camera is electrically connected to the signal conversion module.

[0008] A further technical solution is that the above-mentioned security alarm device includes a detection module, a first trigger module, a first processing module and a first signal transmission module, the detection module, the first trigger module and the first signal transmission module are all electrically connected to the first processing module, and the first signal transmission module is also signal-connected to the wireless communication module;

[0009] The equipment failure alarm device includes a second trigger module, a second processing module and a second signal transmitting module. The second trigger module and the second signal transmitting module are both electrically connected to the second processing module, and the second signal transmitting module is also signal-connected to the wireless communication module.

[0010] A further technical solution is that the above-mentioned low-altitude track and ground track both include I-beam tracks, wherein a slide groove is provided on the upper top plate portion along the I-beam track;

[0011] The patrol robot also includes a driving device, which is controlled by a central processing module. The driving device includes a motor, a clamping plate and a roller. There are two clamping plates, which are respectively arranged on both sides of the I-beam track. A roller is installed on each clamping plate, and the roller is located in a slide groove of an upper top plate on the I-beam track. The clamping plates on both sides of the I-beam track are fixedly connected together by clamping bolts.

[0012] The motor is also connected to a roller drive on one of the side clamping plates.

[0013] A further technical solution is that the contact surface between the slide groove and the roller on the above-mentioned I-beam track is provided with a friction layer;

[0014] An installation groove is provided on the bottom plate under the I-beam track, and the security alarm device and the equipment failure alarm device are located in the installation groove.

[0015] A further technical solution is that the above also includes a wireless charging device, which includes a wireless charging seat and a receiving coil;

[0016] A charging position is provided on the I-beam rail, a groove is provided on the I-beam rail support plate at the charging position, and the wireless charging seat is installed in the groove;

[0017] A coil groove is provided on the clamping plate arranged opposite to the groove, and the receiving coil is located in the coil groove;

[0018] The power module includes a battery, and the battery is electrically connected to the receiving coil.

[0019] Compared with the prior art, the beneficial effects of the present invention are at least one of the following:

[0020] 1. Use ground tracks, low-altitude tracks and patrol robots to replace the original relatively fixed cameras for monitoring, patrol and alarm, thereby greatly improving automation and providing comprehensive coverage and monitoring of the factory processing area.

[0021] 2. Reduce the deployment of a large number of gun-type and ball-type monitoring equipment due to the wide coverage area, and effectively reduce the installation density of equipment in the production area.

[0022] 3. Cooperate with regional security, equipment management, key alarm information, etc. to effectively improve the remote centralized monitoring, management level and capabilities of production enterprises.

[0023] 4. Through the application of intelligent products, the number of on-site workers can be reduced and human energy resource costs can be saved. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the structure of the present invention.

[0025] Figure 2 This is a schematic diagram of the structure of the patrol robot of the present invention.

[0026] Figure 3 It is a module schematic diagram of the security alarm device of the present invention.

[0027] Figure 4 It is a module schematic diagram of the equipment failure alarm device of the present invention.

[0028] Figure 5 This is a schematic diagram of the structure of the patrol robot of the present invention installed on an I-beam track.

[0029] Figure 6 It is a schematic diagram of the structure of the wireless charging device on the I-beam track of the present invention. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0031] Example 1

[0032] like Figure 1 As shown, the device for intelligent linkage of production area patrols includes a ground track 1, a low-altitude track 2 and a patrol robot 3. The patrol robot 3 is installed on the ground track 1 and the low-altitude track 2 respectively. More than two security alarm devices 4 and equipment failure alarm devices 5 are installed on the ground track 1 and the low-altitude track 2.

[0033] In this embodiment, the ground track 1 is laid on the floor of the factory building, the low-altitude track 2 is built in the air at a certain height from the ground, the patrol robot 3 is installed on the ground track 1 and the low-altitude track 2, and moves on the ground track 1 and the low-altitude track 2 for monitoring, and the security alarm device 4 and the equipment failure alarm device 5 are both installed on the ground track 1 and the low-altitude track 2 to monitor the factory building.

[0034] Example 2

[0035] like Figure 2 As shown, compared with Example 1, this embodiment optimizes the patrol robot 3, and the patrol robot 3 includes a central processing module 6, a wireless communication module 7, a power module 8, a camera 9, a signal conversion module 10 and a remote host 11; the wireless communication module 7, the power module 8, and the signal conversion module 10 are all electrically connected to the central processing module 6, the remote host 11 is signal-connected to the wireless communication module 7, and the camera 9 is electrically connected to the signal conversion module 10.

[0036] In this embodiment, the staff controls the remote host 11, the wireless communication module 7 receives the processing signal of the central processing module 6 and sends it to the remote host 11, and the remote host 11 feeds back the signal to the wireless communication module 7 after processing by the staff, and passes it to the central processing module 6 to control the movement and shooting of the patrol robot 3, while the power module 8 supplies power to the patrol robot 3, and the camera 9 and the signal conversion module 10 are responsible for providing the remote host 11 with the live video signal.

[0037] Example 3

[0038] like Figure 3 , 4 As shown, compared with Example 1, this embodiment optimizes the security alarm device 4, the security alarm device 4 includes a detection module 12, a first trigger module 13, a first processing module 14 and a first signal transmitting module 15, the detection module 12, the first trigger module 13 and the first signal transmitting module 15 are all electrically connected to the first processing module 14, and the first signal transmitting module 15 is also connected to the wireless communication module 7 by signal; the equipment failure alarm device 5 includes a second trigger module 16, a second processing module 17 and a second signal transmitting module 18, the second trigger module 16 and the second signal transmitting module 18 are all electrically connected to the second processing module 17, and the second signal transmitting module 18 is also connected to the wireless communication module 7 by signal.

[0039] In this embodiment, the detection module 12 module provided on the security alarm device 4 can detect the situation in the area and transmit it to the first processing module 14 at any time, and the first trigger module 13 can be manually touched to alarm and then transmit it to the first processing module 14, and then transmit it to the wireless communication module 7 through the first signal transmission module 15, so as to control the patrol robot 3, and the equipment failure alarm device 5 mainly controls the patrol robot 3 to take pictures by manually starting the alarm, and is controlled by the staff at the remote host 11.

[0040] Example 4

[0041] like Figure 4 , 5As shown, compared with Example 1, this embodiment optimizes the low-altitude track 2 and the ground track 1, and the low-altitude track 2 and the ground track 1 both include an I-beam track 19, wherein slide grooves 20 are provided on the upper and lower surfaces of the upper top plate 37 along the I-beam track 19; the patrol robot 3 also includes a driving device 21, and the central processing module 6 controls the driving device 21. The driving device 21 includes a motor 22, a clamping plate 23 and a roller 24. There are two clamping plates 23, which are respectively arranged on both sides of the I-beam track 19, and a roller 24 is installed on each clamping plate 23. The roller 24 is located in the slide groove 20 of the upper top plate 37 of the I-beam track 19, wherein the clamping plates 23 on both sides of the I-beam track 19 are fixedly connected together by clamping bolts 25; the motor 22 is also driven and connected to a roller 24 on one side of the clamping plate 23.

[0042] In this embodiment, the central processing module 6 controls the start of the motor 22, thereby controlling the movement of the patrol robot 3, and the patrol robot 3 can be stably installed on the I-beam rail 19 by fixing the clamping plate 23 on both sides of the I-beam rail 19 with the clamping bolts 25 and preventing it from falling.

[0043] Example 5

[0044] like Figure 5 , 6 As shown, compared with Example 4, this embodiment optimizes the I-beam rail 19, and the contact surface between the slide groove 20 and the roller 24 on the I-beam rail 19 is provided with a friction layer 26; a placement groove 27 is opened on the lower bottom plate 36 of the I-beam rail 19, and the security alarm device 4 and the equipment failure alarm device 5 are located in the placement groove 27.

[0045] In this embodiment, the friction layer 26 can prevent the patrol robot 3 from slipping on the I-beam rail 19, and the mounting groove 27 facilitates the stable installation of the security alarm device 4 and the equipment failure alarm device 5.

[0046] Example 6

[0047] like Figure 5 , 6 As shown, compared with Example 4, this embodiment adds a wireless charging device, which includes a wireless charging seat 29 and a receiving coil 30; a charging position is set on the I-beam rail 19, and a groove 32 is set on the support plate 35 of the I-beam rail 19 at the charging position, and the wireless charging seat 29 is installed in the groove 32; a coil groove 33 is opened on the clamping plate 23 arranged opposite to the groove 32, and the receiving coil 30 is located in the coil groove 33; the power module 8 includes a battery, and the battery is electrically connected to the receiving coil 30.

[0048] In this embodiment, the wireless charging device is arranged on the charging position of the I-beam track 19. When the patrol robot 3 is in use and the power is running low, the patrol robot 3 can be moved to the charging position for wireless charging. The charging can be started manually or through an automated program.

[0049] With respect to the above-mentioned embodiments 1 to 6, the following is a supplementary specific installation and application example of the device:

[0050] Select the best installation height in the factory based on the size, weight, maneuverability, etc. of the patrol robot 3, as well as the factory layout and equipment installation in the on-site production area; use a 12# national standard I-beam track 19 hoisting foundation when laying the low-altitude track 2 to ensure that the height difference between the horizontal and vertical surfaces of the I-beam track 19 is less than 1 cm and meets the mechanical performance requirements of the track machine; install the sliding resistance line and patrol robot 3, as well as the auxiliary lifting mechanism, high-definition ball camera, power communication device and power supply equipment on the I-beam track 19 as required; after the installation is completed and meets the requirements, power on to test the independent working condition of the patrol robot 3, and the horizontal and vertical height of the track machine. The validity of the direct combination preset position, the validity of the high-definition ball camera preset position, etc., and define new key preset positions for the three position information and number them according to actual work needs and on-site conditions; at the same time, the number information of the key preset positions is written into the database dictionary and the track robot platform operation panel, and it is determined that after the compiled key preset positions are manually written into the operation panel and the call command is manually executed, the patrol robot 3 reaches the key preset position as required; sort out the equipment failures or security alarm signals associated with the key preset positions in the automatic control system and form monitoring bit variables in the control system, and number them; set the operation mode of the track robot on the operation platform.

[0051] Although the present invention is described herein with reference to a number of illustrative embodiments of the present invention, it will be appreciated that those skilled in the art may devise many other modifications and implementations that fall within the scope and spirit of the principles disclosed herein. More specifically, within the scope of the present disclosure, drawings, and claims, a variety of variations and modifications may be made to the components and / or layout of the subject combination layout. In addition to the variations and modifications made to the components and / or layout, other uses will also be apparent to those skilled in the art.

Claims

1. A device for intelligent linkage of production area patrols, characterized in that: It comprises a ground track (1), a low-altitude track (2) and a patrol robot (3), wherein the patrol robot (3) is installed on the ground track (1) and the low-altitude track (2), respectively, and the ground track (1) and the low-altitude track (2) are both installed with more than two security alarm devices (4) and equipment failure alarm devices (5); The patrol robot (3) comprises a central processing module (6), a wireless communication module (7), a power module (8), a camera (9), a signal conversion module (10) and a remote host (11); The wireless communication module (7), the power module (8), and the signal conversion module (10) are all electrically connected to the central processing module (6); the remote host (11) is signal-connected to the wireless communication module (7); and the camera (9) is electrically connected to the signal conversion module (10); The security alarm device (4) comprises a detection module (12), a first trigger module (13), a first processing module (14) and a first signal transmitting module (15); the detection module (12), the first trigger module (13) and the first signal transmitting module (15) are all electrically connected to the first processing module (14); and the first signal transmitting module (15) is also signal-connected to the wireless communication module (7); The equipment failure alarm device (5) comprises a second trigger module (16), a second processing module (17) and a second signal transmitting module (18), wherein the second trigger module (16) and the second signal transmitting module (18) are both electrically connected to the second processing module (17), and the second signal transmitting module (18) is also signal-connected to the wireless communication module (7).

2. The device for intelligent linkage of production area patrol according to claim 1 is characterized in that: The low-altitude track (2) and the ground track (1) both include an I-beam track (19), wherein slide grooves (20) are provided on the upper and lower surfaces of the upper top plate (37) along the I-beam track (19); The patrol robot (3) further comprises a driving device (21), wherein the central processing module (6) controls the driving device (21), wherein the driving device (21) comprises a motor (22), a clamping plate (23) and a roller (24), wherein the clamping plates (23) are provided in two pieces and are respectively arranged on two sides of an I-beam track (19), wherein a roller (24) is installed on each clamping plate (23), and wherein the roller (24) is located in a slide groove (20) of an upper top plate (37) on the I-beam track (19), wherein the clamping plates (23) on two sides of the I-beam track (19) are fixedly connected together by clamping bolts (25); The motor (22) is also drivingly connected to a roller (24) on one side of the clamping plate (23).

3. The device for intelligent linkage of production area patrol according to claim 2 is characterized in that: The contact surface between the slide groove (20) and the roller (24) on the I-beam rail (19) is provided with a friction layer (26); A placement groove (27) is provided on the lower bottom plate (36) of the I-beam rail (19), and the security alarm device (4) and the equipment failure alarm device (5) are located in the placement groove (27).

4. The device for intelligent linkage of production area patrol according to claim 3 is characterized in that: Also included is a wireless charging device, the wireless charging device comprising a wireless charging seat (29) and a receiving coil (30); The I-beam rail (19) is provided with a charging position, the I-beam rail (19) support plate (35) at the charging position is provided with a groove (32), and the wireless charging seat (29) is installed in the groove (32); A coil groove (33) is provided on the clamping plate (23) arranged opposite to the groove (32), and the receiving coil (30) is located in the coil groove (33); The power module (8) comprises a battery, and the battery is electrically connected to the receiving coil (30).

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