Full-automatic bottom-closing and wire-winding machine for tinplate cans

By designing a fully automatic tinplate can bottom coil winding machine, the problems of low operating efficiency and worker safety hazards in the existing technology are solved, and efficient and safe automated production is achieved.

CN110153309BActive Publication Date: 2025-06-24JIANGXI XINGMAO PACKING PROD CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN201910327100.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-04-16
Publication Date
2025-06-24
Estimated Expiration
2039-04-16

AI Technical Summary

Technical Problem

The operating efficiency of existing tinplate cans is low in buckle-rolling, which can easily lead to tinplate deviation, affect the efficiency and quality of cover making, and poses safety risks for workers.

Method used

A fully automatic bottom-buckle coiling machine for tinplate cans is designed, including stamping device, bottom-buckle coiling device, clamping translation device, tank bottom and tank feeding device and automatic control device, to fully automate the bottom-buckle coiling wires at both ends of the tank body through an automated process flow.

Benefits of technology

It improves the efficiency and quality of the bottom coil of tinplate can, reduces the waste of tinplate, reduces labor intensity, enhances the level of automation, and ensures the safety of workers.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN110153309B_ABST
    Figure CN110153309B_ABST
Patent Text Reader

Abstract

The present invention discloses a fully automatic bottom-closing and wire-winding machine for tinplate cans, which includes clamping slide grooves provided on the first and second clamping slides. A clamping slide boss that matches the clamping slide groove is slidably connected in the clamping slide groove. The clamping slide boss is fixedly connected to the translation slide. Clamping cylinders are fixedly connected to the outer sides of the first and second clamping slides. The guide rods of the clamping cylinders are fixedly connected to the translation slide. A translation slide groove is provided on the translation slide. A translation slide rail boss that matches the translation slide groove is slidably connected in the translation slide groove. The translation slide rail boss and the translation slide rail are integrated. The two ends of the translation slide rail are slidably connected to the first and second slide rods. The second slide rod is hinged to the guide rod of the translation cylinder. The translation cylinder is fixedly connected to the translation cylinder bracket. The translation cylinder bracket is fixedly connected to the machine frame. The second clip and the first clip are fixedly connected at intervals in the middle and the right end of the translation slide rail. The first clip and the second clip are composed of two half-frame types, and their openings correspond to each other. It improves the reliability of the overall machine performance.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the field of tinplate can forming machines, and specifically to a fully automatic bottom-closing and wire-winding machine for tinplate cans. Background Art

[0002] Metal cans are widely used in our production and life. The advantages of metal cans are very obvious. Its airtightness is very good, and it can withstand relatively high internal pressure, which can ensure that the products in the metal can are not easily expired. During the production and processing of tinplate cans, the two ends of the tinplate can need to be formed by bottom-closing and wire-winding. Since the wire-winding shapes at both ends are inconsistent during the bottom-closing and wire-winding of tinplate cans, different molds are used for pressing the edges at both ends of the tinplate can. This results in the need to go through two processes to complete the bottom-closing and wire-winding operation during the bottom-closing and wire-winding operation of tinplate cans, with low production efficiency; during the pressing process of the existing tinplate can bottom-closing and wire-winding, since the tinplate is held manually, the tinplate often shifts, affecting the lid-making efficiency and quality of the tinplate, with a low yield rate, causing waste of the tinplate, and reducing economic benefits; after the tinplate can is pressed, the worker manually takes out the metal can again. The metal cans can only be produced and processed one by one, with low pressing efficiency. Moreover, since the worker needs to take out the pressed metal cans one by one, the worker is easily injured by the mold of the crank press during the process of taking out the cans, increasing the danger of the worker's production and processing. Summary of the Invention

[0003] The purpose of the present invention is to provide a fully automatic bottom-closing and wire-winding machine for tinplate cans in view of the above-mentioned deficiencies of the prior art.

[0004] The technical solution of the present invention is realized in the following manner:

[0005] Automatic bottom-closing and wire-winding machine for tinplate cans, comprising a frame, a stamping device, a bottom-closing and wire-winding device, a clamping and translation device, a can bottom feeding device, a can body feeding device, a lower die core expansion and contraction device and an automatic control device. The frame includes four legs fixed by an upper panel and a lower panel, four columns fixed by the upper panel and a column fixing plate, and a tinplate can supporting slideway fixed on the left leg; the upper panel of the frame is fixed with the stamping device, and the bottom-closing and wire-winding device, the lower die core expansion and contraction device and the clamping and translation device are arranged in the middle of the frame. The stamping device provides stamping force for the bottom-closing and wire-winding device, and the bottom-closing and wire-winding device and the lower die core expansion and contraction device perform bottom-closing and wire-winding on both ends of the can body; the can body feeding device is arranged on the right side of the frame, and the can body feeding device feeds the can body to the clamping and translation device; the clamping and translation device clamps and moves the can body to the bottom-closing and wire-winding device and the lower die core expansion and contraction device, and clamps and moves the tinplate can above the tinplate can supporting slideway; the can bottom feeding device is arranged at the rear side of the frame, and the can bottom feeding device feeds the can bottom to the bottom-closing and wire-winding device; the automatic control device controls the bottom-closing and wire-winding machine to perform one-time forming of bottom-closing and wire-winding on both ends of the can body; the clamping and translation device includes a first clamping slideway and a second clamping slideway fixed on four columns. Clamping slideway grooves are arranged on the first clamping slideway and the second clamping slideway. A clamping slideway boss matching the clamping slideway groove is slidably connected in the clamping slideway groove. The clamping slideway boss is fixed with the translation slideway. Clamping cylinders are fixed on the outer sides of the first clamping slideway and the second clamping slideway. The guide rod of the clamping cylinder is fixed with the translation slideway. A translation slideway groove is arranged on the translation slideway. A translation slideway boss matching the translation slideway groove is slidably connected in the translation slideway groove. The translation slideway boss and the translation slide rail are integrated. The two ends of the translation slide rail are slidably connected with a first slide rod and a second slide rod. The second slide rod is hinged with the guide rod of the translation cylinder. The translation cylinder is fixed with the translation cylinder bracket. The translation cylinder bracket is fixed with the frame. The middle part and the right end of the translation slide rail are fixed with a second clip and a first clip. The first clip and the second clip are composed of two half-frame types, their openings correspond, and the internal shapes of the half-frame type first clip and second clip match the external shape of the can body; the stamping device includes a stamping frame fixed on the top of the frame. A stamping motor is fixed on the top of the stamping frame. A crankshaft is rotatably connected in the middle. One end of the crankshaft is fixed with a flywheel. The flywheel is belt-driven with the stamping motor pulley. A stamping clutch and a stamping cylinder are fixed on one side of the stamping frame. The guide rod of the stamping cylinder is connected with the stamping clutch. A connecting rod is rotatably connected on the crankshaft. The connecting rod is hinged with the guide rod of the upper die fixing plate.

[0006] The present invention has the following advantages:

[0007] In the clamping and translation device of the present invention, the clamping slideway groove is slidably connected with the clamping slideway boss, and the translation slideway is slidably connected with the translation slide rail, and four cylinders are used to control the translation slideway, improving the smoothness of the movement of the clamping slideway groove and the clamping slideway boss and the translation slideway and the translation slide rail, thereby improving the reliability of the overall machine performance. Description of the Drawings

[0008] Attached Figure 1 is a schematic structural view of a fully automatic bottom-closing and wire-winding machine for tinplate cans.

[0009] Attached Figure 2 is attached Figure 1 the C-C sectional view of

[0010] Attached Figure 3 is a schematic structural view of the lower part of a fully automatic bottom-closing and wire-winding machine for tinplate cans.

[0011] Attached Figure 4 is a schematic structural view of the bottom feeding device of a fully automatic bottom-closing and wire-winding machine for tinplate cans.

[0012] Attached Figure 5 is a schematic structural view of the clamping and translation device of a fully automatic bottom-closing and wire-winding machine for tinplate cans.

[0013] Attached Figure 6 is a schematic structural view of the connection between the outer lower die and the outer lower die cylinder, and the support cylinder and the support block of the lower die core fixing plate of a fully automatic bottom-closing and wire-winding machine for tinplate cans.

[0014] Attached Figure 7 is a schematic structural view of the expansion and contraction device of the lower die core of a fully automatic bottom-closing and wire-winding machine for tinplate cans.

[0015] Attached Figure 8 is attached Figure 7 the bottom view of

[0016] Attached Figure 9 is a schematic structural view of the upper and lower end faces of the lower die core of a fully automatic bottom-closing and wire-winding machine for tinplate cans in the state of cooperation with the fixed expansion and contraction block and the movable expansion and contraction block.

[0017] Attached Figure 10 is a schematic structural view of the upper and lower end faces of the lower die core of a fully automatic bottom-closing and wire-winding machine for tinplate cans.

[0018] Attached Figure 11 is a schematic structural view of the fixed connection of the lower die core fixing plate to the lower die core of a fully automatic bottom-closing and wire-winding machine for tinplate cans.

[0019] In the figure: 1 - standing leg, 1.1 - upper panel, 1.2 - lower panel, 2 - lower die outer die cylinder, 3 - slideway for supporting tinplate cans, 4 - lower die outer die, 5 - clamping cylinder, 6 - translation cylinder, 7 - translation cylinder support bracket, 8 - first clamping slideway, 9 - upper die, 10 - upper die fixing plate, 11 - guide rod of upper die fixing plate, 12 - connecting rod, 13 - crankshaft, 14 - stamping frame, 15 - stamping motor, 16 - stamping motor pulley, 17 - flywheel, 18 - stamping clutch, 19 - stamping cylinder, 20 - column, 21 - PLC control device, 23 - second clamping slideway, 24 - first clamp, 25 - translation slideway, 26 - transmission belt, 27 - driving roller, 28 - conveying motor, 29 - conveying frame, 30 - can body laser sensor, 31 - can body limit block, 32 - second clamp, 33 - driven roller, 34 - support cylinder for lower die core fixing plate, 35 - column fixing plate, 36 - support block for lower die core fixing plate, 37 - lifting cylinder for lower die core fixing plate, 38 - support plate for can bottom lifting cylinder, 39 - can bottom lifting cylinder, 40 - support rod for lower can bottom suction cup, 41 - lower can bottom suction cup, 42 - lifting cylinder for lower can bottom suction cup, 43 - first can bottom cage, 44 - upper can bottom suction cup, 45 - transverse cylinder for upper can bottom suction cup, 46 - lifting cylinder for upper can bottom suction cup, 47 - support bracket for transverse cylinder of upper can bottom suction cup, 48 - transverse cylinder for lower can bottom suction cup, 49 - lower die core, 491 - lower die core block, 492 - positioning hole of lower die core, 493 - connecting tension spring for lower die core block, 50 - lower die core fixing plate, 51 - first slide rod, 52 - translation slide rail, 53 - second slide rod, 54 - clamping slideway boss, 55 - translation slideway groove, 56 - clamping slideway groove, 57 - translation slide rail boss, 58 - second can bottom positioning frame, 59 - first can bottom positioning frame, 60 - second can bottom cage, 61 - can bottom support plate, 62 - sliding cylinder for can bottom cage, 63 - sliding slider for can bottom cage, 64 - sliding rail for can bottom cage, 65 - movable expansion block, 66 - expansion bolt, 67 - fixed expansion block, 68 - lever, 69 - rotating shaft, 70 - lifting lug, 71 - expansion cylinder for lower die core, 72 - expansion long hole. Detailed implementation mode

[0020] The present invention will be further described below in conjunction with the accompanying drawings.

[0021] As Figures 1-11As shown in the figure, the fully automatic bottom-closing and wire-winding machine for tinplate cans includes a frame, a stamping device, a bottom-closing and wire-winding device, a clamping and translation device, a can bottom feeding device, a can body feeding device, a lower die core expansion and contraction device, and an automatic control device. The frame includes four legs 1 fixedly connected by an upper panel 1.1 and a lower panel 1.2, four columns 20 fixedly connected by the upper panel 1.1 and a column fixing plate 35, and a tinplate can supporting slideway 3 fixedly connected to the left leg; the upper panel 1.2 of the frame is fixedly connected with the stamping device, and the bottom-closing and wire-winding device, the lower die core expansion and contraction device, and the clamping and translation device are arranged in the middle of the frame. The stamping device provides stamping pressure for the bottom-closing and wire-winding device, and the bottom-closing and wire-winding device and the lower die core expansion and contraction device perform bottom-closing and wire-winding on both ends of the can body; the can body feeding device is arranged on the right side of the frame, and the can body feeding device feeds the can body to the clamping and translation device; the clamping and translation device clamps and moves the can body to the bottom-closing and wire-winding device and the lower die core expansion and contraction device, and clamps and moves the tinplate can above the tinplate can supporting slideway 3; the can bottom feeding device is arranged at the rear of the frame, and the can bottom feeding device feeds the can bottom to the bottom-closing and wire-winding device; the automatic control device controls the bottom-closing and wire-winding machine to form the bottom-closing and wire-winding at both ends of the can body in one step.

[0022] The stamping device includes a stamping frame 14 fixedly connected to the top of the frame. A stamping motor 15 is fixedly connected to the top of the stamping frame 14. A crankshaft 13 is rotatably connected in the middle. One end of the crankshaft 13 is fixedly connected with a flywheel 17. The flywheel 17 is in transmission connection with a stamping motor belt pulley 16. A stamping clutch 18 and a stamping cylinder 19 are fixedly connected to one side of the stamping frame 14. The guide rod of the stamping cylinder 19 is connected with the stamping clutch 18. A connecting rod 12 is rotatably connected to the crankshaft 13. The connecting rod 12 is hinged to a guide rod of an upper die fixing plate 11; the stamping device provides power for the bottom-closing and wire-winding device.

[0023] The bottom-clamping wire coiling device includes an upper die fixing plate 10 and a lower die core fixing plate 50 that are slidably connected to four columns 20. The upper surface of the upper die fixing plate 10 is fixedly connected to the guide rod 11 of the upper die fixing plate, and the lower surface is fixedly connected to the upper die 9. A magnet and a lower port wire coiling groove are provided on the bottom surface of the upper die 9. The upper surface of the lower die core fixing plate 50 is fixedly connected to the lower die core 49 and the outer die cylinder 2 of the lower die. The guide rod of the outer die cylinder 2 of the lower die is fixedly connected to the outer die 4 of the lower die. The outer die 4 of the lower die is composed of two half-frame types, with its opening facing the lower die core 49, and the internal shape of the half-frame type outer die 4 of the lower die matches the external shape of the lower die core 49. An upper port wire coiling groove is provided on the lower die core fixing plate 50 surrounding the fixed lower die core 49. The lower surface of the lower die core fixing plate 50 is fixedly connected to the guide rod of the lifting cylinder 37 of the lower die core fixing plate. The lifting cylinder 37 of the lower die core fixing plate is fixedly connected to the lower surface of the frame. A support cylinder 34 of the lower die core fixing plate is fixedly connected to the front and rear side legs 1. The guide rod of the support cylinder 34 of the lower die core fixing plate is fixedly connected to the support block 36 of the lower die core fixing plate. The lower end surface of the support block 36 of the lower die core fixing plate is slidably connected to the column fixing plate 35, and the upper end surface of the support block 36 of the lower die core fixing plate is supported and connected to the lower die core fixing plate 50. The bottom-clamping wire coiling device adopts the structure of the lower die core fixing plate and the upper die fixing plate moving up and down along the four columns, which improves the position accuracy of the upper and lower dies during the bottom-clamping wire coiling process, reduces the offset of the tinplate, improves the efficiency and quality of the one-time forming of the bottom-clamping wire coiling at both ends of the can body, has a high yield rate, reduces the waste of tinplate, and improves the economic benefits.

[0024] The clamping and translation device includes a first clamping slideway 8 and a second clamping slideway 23 fixedly connected to four columns 20. Clamping slideway grooves 56 are provided on the first clamping slideway 8 and the second clamping slideway 23. A clamping slideway boss 54 matching the clamping slideway groove 56 is slidably connected in the clamping slideway groove 56. The clamping slideway boss 54 is fixedly connected to the translation slideway 25. Clamping cylinders 5 are fixedly connected to the outer sides of the first clamping slideway 8 and the second clamping slideway 23. The guide rods of the clamping cylinders 5 are fixedly connected to the translation slideway 25. A translation slideway groove 55 is provided on the translation slideway 25. A translation slide rail boss 57 matching the translation slideway groove 55 is slidably connected in the translation slideway groove 55. The translation slide rail boss 57 and the translation slide rail 52 are integrated. The two ends of the translation slide rail 52 are slidably connected to a first slide rod 51 and a second slide rod 53. The second slide rod 53 is hinged to the end of the guide rod of the translation cylinder 6. The translation cylinder 6 is fixedly connected to the translation cylinder bracket 7. The translation cylinder bracket 7 is fixedly connected to the machine frame. A second clip 32 and a first clip 24 are fixedly connected at intervals in the middle and the right end of the translation slide rail 52. The first clip 24 and the second clip 32 are composed of two half-frame types, with their openings corresponding, and the internal shapes of the half-frame type first clip 24 and second clip 32 match the external shape of the tank body. The clamping and translation device adopts the sliding connection of the clamping slideway groove and the clamping slideway boss, and the sliding connection of the translation slideway and the translation slide rail, and uses four cylinders to control the translation slideway, improving the smoothness of the movement of the clamping slideway groove and the clamping slideway boss and the translation slideway and the translation slide rail, thereby improving the reliability of the performance of the whole machine.

[0025] The bottom feeding device of the can includes a bottom lifting cylinder support plate 38 fixedly connected to the rear side of the vertical leg, a bottom cage sliding rail 64, a bottom cage sliding cylinder 62, and a transverse cylinder support bracket 47 for the upper bottom suction cup of the can. A transverse cylinder 45 for the upper bottom suction cup of the can is fixedly connected to the transverse cylinder support bracket 47 for the upper bottom suction cup of the can. A guide rod of the transverse cylinder 45 for the upper bottom suction cup of the can is fixedly connected to a lifting cylinder 46 for the upper bottom suction cup of the can. A guide rod of the lifting cylinder 46 for the upper bottom suction cup of the can is fixedly connected to an upper bottom suction cup 44 of the can; horizontally arranged first bottom positioning frames 59 and second bottom positioning frames 58 are fixedly connected to the vertical leg below the upper bottom suction cup 44 of the can. First bottom cages 43 and second bottom cages 60 arranged longitudinally are provided below the first bottom positioning frame 59. Side edges of the first bottom cages 43 and the second bottom cages 60 are fixedly connected with bottom cage sliding sliders 63. The bottom cage sliding sliders 63 are slidably connected with the bottom cage sliding rail 64; bottom support plates 61 that can slide up and down are arranged in the first bottom cages 43 and the second bottom cages 60; a guide rod of the bottom cage sliding cylinder 62 is fixedly connected to the second bottom cage 60; a bottom lifting cylinder 39 is supported and connected to the bottom lifting cylinder support plate 38. A guide rod of the bottom lifting cylinder 39 extends into the first bottom cage 43 or the second bottom cage 60, and its end supports the bottom support plate 61; a transverse cylinder 48 for the lower bottom suction cup of the can is fixedly connected to the inner side of the second clamping slideway 23. A guide rod of the transverse cylinder 48 for the lower bottom suction cup of the can is fixedly connected to a lifting cylinder 42 for the lower bottom suction cup of the can. A guide rod of the lifting cylinder 42 for the lower bottom suction cup of the can is fixedly connected to a support rod 40 for the lower bottom suction cup of the can. An end of the support rod 40 for the lower bottom suction cup of the can is fixedly connected to a lower bottom suction cup 41, and the lower bottom suction cup 41 is correspondingly located below the second bottom positioning frame 58 of the can. The bottom feeding device of the can adopts the structure of the upper bottom suction cup and the lower bottom suction cup of the can, and accurately feeds the bottom of the can into the upper die through accurate positioning and conversion by the first positioning frame and the second positioning frame, realizing automatic feeding of the bottom of the can. When curling the bottom of the tinplate can, it is not necessary to contact the tinplate can and the curling die for the bottom of the can, ensuring the personal safety of the operator; at the same time, by adopting a device that alternately uses the first bottom cage and the second bottom cage, uninterrupted operation of bottom feeding of the can is realized, further improving the working efficiency.

[0026] The body feeding device of the can includes a conveying frame 29 arranged on the right side of the frame. A conveying motor 28 is fixedly connected to the right end of the conveying frame 29. A driving roller 27 and a driven roller 33 are rotatably connected to the upper surface of the conveying frame 29. A transmission belt 26 is rollingly connected to the driving roller 27 and the driven roller 33. The conveying motor 28 is in transmission connection with the driving roller 27. A body limiting block 31 is arranged on the conveying frame corresponding to the first clip 24, and a body laser sensor 30 is arranged on the body limiting block 31. The body feeding device feeds the body of the can to the clamping and translation device.

[0027] The lower die core expansion and contraction device includes a lower die core 49, which is a hollow cuboid surrounded by four lower die core blocks 491. Spring grooves are provided on the four perimeters of the upper and lower end faces of the lower die core 49, and lower die core block connecting springs 493 are arranged in the spring grooves. The lower die core block connecting springs 493 elastically connect the four lower die core blocks 491 together; expansion and contraction block grooves are provided at the centers of the upper and lower end faces of the lower die core 49, and a fixed expansion and contraction block 67 and a movable expansion and contraction block 65 that match the expansion and contraction block grooves are slidably connected in the expansion and contraction block grooves; the fixed expansion and contraction block 67 is fixedly connected to the lower die core fixing plate 50; a contraction bolt 66 is fixedly connected to the movable expansion and contraction block 65, and the expansion and contraction bolt 66 passes through the hollow of the lower die core 49, the fixed expansion and contraction block 67, and the lower die core fixing plate 50 and is hinged to a lever 68; a lower die core expansion and contraction cylinder 71 is fixedly connected to one side of the lower die core fixing plate 50, and the guide rod of the lower die core expansion and contraction cylinder 71 is hinged to the other end of the lever 68; an ear 70 is fixedly connected to the lower surface of the lower die core fixing plate 50 at the middle position corresponding to the lever 68, and a rotating shaft 69 is rotatably connected to the ear 70, and the rotating shaft 69 is rotatably connected to the lever 68; lower die core positioning holes 492 are provided at the four corners of the lower die core 49, and expansion and contraction long holes 72 are provided on the lower die core fixing plate 50 corresponding to the lower die core positioning holes 492. Bolts pass through the lower die core positioning holes 492 and the expansion and contraction long holes 72 to make the lower end face of the lower die core 49 slidably connected to the upper surface of the lower die core fixing plate 50; the lower die core expansion and contraction cylinder of the lower die core expansion and contraction device drives the movable expansion and contraction block to move up and down through the lever and the expansion and contraction bolt. Under the action of the lower die core block connecting spring, the lower die core expands or contracts, realizing the automatic control of upper die clamping and demoulding, and having high working efficiency.

[0028] The automatic control device includes a PLC control device 21 and an air pump arranged on a frame. The stamping cylinder 19, the lower die outer die cylinder 2, the lower die core fixing plate support cylinder 37, the translation cylinder 6, the clamping cylinder 5, the tank bottom lifting cylinder 39, the tank bottom upper suction cup transverse cylinder 45, the tank bottom upper suction cup lifting cylinder 46, the tank bottom lower suction cup transverse cylinder 48, the tank bottom lower suction cup lifting cylinder 42, and the lower die core expansion and contraction cylinder 71 are respectively connected to the air pump through air connections. The controllers of the stamping cylinder 19, the lower die outer die cylinder 2, the lower die core fixing plate support cylinder 37, the translation cylinder 6, the clamping cylinder 5, the tank bottom lifting cylinder 39, the tank bottom upper suction cup transverse cylinder 45, the tank bottom upper suction cup lifting cylinder 46, the tank bottom lower suction cup transverse cylinder 48, the tank bottom lower suction cup lifting cylinder 42, and the lower die core expansion and contraction cylinder 71, as well as the tank body laser sensor 30, are respectively electrically connected to the PLC control device 21. The PLC control device 21, the stamping motor 15, the conveying motor 28, and the air pump are respectively connected to a power supply. This automatic control device combines mechanical structure with pneumatic and electric automatic control technologies, enabling the laser sensor, stamping motor, PLC control device, cylinders, and electromagnetic controller to cooperate with each other, completing operations such as clamping and translating the tank body, sucking the tank bottom into the upper die, tightening the tank body by the lower die, returning the translation slide rail, supporting the lower die, clamping the tank body by the lower die outer die, stamping and coiling the upper and lower openings, raising and returning the upper die, detaching and returning the lower die outer die from the tank body, clamping the tinplate can of the tank body, detaching the lower die from the support, demolding the lower die core, and coiling the bottom of both ends of the tank body of the translated tinplate can. It realizes the full automation of the one-time forming of coiling the bottom of both ends of the tank body in the production of tinplate cans, greatly reducing the labor intensity, improving the production efficiency, enhancing the automation level of the tinplate can bottom coiling machine, with reasonable structure and reliable performance. Moreover, during the forming process of the tinplate can, the operator automatically feeds and discharges materials. When coiling the bottom of the tinplate can, there is no need to contact the tinplate can and the bottom coiling die, ensuring the personal safety of the operator.

[0029] The distance between the first clip 24 and the second clip 32 is equal to the distance between the tank body limit block 31 and the lower die core 49.

[0030] The controllers of the stamping cylinder 19, the lower die outer die cylinder 2, the lower die core fixing plate support cylinder 37, the translation cylinder 6, the clamping cylinder 5, the tank bottom lifting cylinder 39, the tank bottom upper suction cup transverse cylinder 45, the tank bottom upper suction cup lifting cylinder 46, the tank bottom lower suction cup transverse cylinder 48, the tank bottom lower suction cup lifting cylinder 42, and the lower die core expansion and contraction cylinder 71 include electromagnetic controllers.

[0031] The working principle of this fully automatic tinplate can bottom coiling machine:

[0032] 1. Pneumatic and electric startup: Connect the power supply, and the PLC control device 21, the stamping motor 15, the conveying motor 28, and the air pump work.

[0033] 2. Clamping and translating the tank body: The tank body feeding device conveys the tank body to the clamping and translating device. When the tank body reaches the tank body limit block 31, the tank body laser sensor 30 sends a signal to the PLC control device 21. The PLC control device makes the guide rod of the clamping cylinder 5 extend, so that the first clamp 24 clamps the tank body. The guide rod of the translation cylinder 6 contracts, driving the translation slide rail 52 to translate leftward, and the tank body is translated below the upper die 9;

[0034] 3. Suction the bottom of the tank into the upper die: At the same time, the guide rod of the bottom of the tank lifting cylinder 39 extends, sending the bottom of the tank into the first positioning frame 59 of the bottom of the tank. The suction cup 44 on the upper surface of the bottom of the tank sucks the upper surface of the bottom of the tank. The guide rod of the lifting cylinder 46 of the suction cup on the upper surface of the bottom of the tank contracts, and the transverse cylinder 45 of the suction cup on the upper surface of the bottom of the tank extends, sending the bottom of the tank into the second positioning frame 58 of the bottom of the tank. The guide rod of the transverse cylinder 48 of the suction cup on the lower surface of the bottom of the tank extends, driving the suction cup 41 on the lower surface of the bottom of the tank to the lower part of the second positioning frame 58 of the bottom of the tank. The guide rod of the lifting cylinder 42 of the suction cup on the lower surface of the bottom of the tank contracts, and the suction cup 41 on the lower surface of the bottom of the tank sucks the lower surface of the bottom of the tank. The suction cup 44 on the upper surface of the bottom of the tank disengages. The guide rod of the lifting cylinder 42 of the suction cup on the lower surface of the bottom of the tank extends, and the guide rod of the transverse cylinder 48 of the suction cup on the lower surface of the bottom of the tank contracts, driving the bottom of the tank below the upper die 9. The magnet in the upper die 9 sucks the groove of the bottom of the tank upward to the working surface of the upper die 9;

[0035] 4. Tighten the tank body with the lower die: At the same time, the guide rod of the lifting cylinder 37 of the lower die core fixing plate extends, driving the lower die core fixing plate to move upward along the column 20, so that the lower die core 49 is inserted into the inner cavity of the tank body. The guide rod of the expansion and contraction cylinder 71 of the lower die core contracts, driving the moving expansion and contraction block 65 to move downward through the lever 68 and the expansion and contraction bolt 66. Under the action of the moving expansion and contraction block 65 and the fixed expansion and contraction block 67, the lower die core block 491 expands outward in all directions, and the lower die core 49 tightens the inner cavity of the tank body. The guide rod of the clamping cylinder 5 contracts, and the first clamp 24 disengages from the tank body;

[0036] 5. Return the translation slide rail: At the same time, the guide rod of the translation cylinder 6 extends, driving the translation slide rail 52 to translate leftward and return to its position;

[0037] 6. Support the lower die: At the same time, the guide rod of the support cylinder 34 of the lower die core fixing plate extends, so that the upper end surface of the support block 36 of the lower die core fixing plate supports the lower die core fixing plate 50;

[0038] 7. Clamp the tank body with the outer die of the lower die: Subsequently, the guide rod of the outer die cylinder 2 of the lower die extends, clamping the outer die 4 of the lower die to the tank body;

[0039] 8. Punch and wind the upper and lower openings: Subsequently, the guide rod of the punching cylinder 19 extends, the punching clutch 18 engages, causing the flywheel 17 to rotate. The connecting rod 12 drives the guide rod 11 of the upper die fixing plate to move downward. The guide rod 11 of the upper die fixing plate drives the upper die fixing plate 10 to move downward along the column 20. The impact force makes the bottom of the tank in the upper die 9 snap into the lower opening of the tank body, and at the same time, the operations of winding the lower opening and the upper opening are completed;

[0040] 9. The upper die rises and returns to its original position: Subsequently, the upper die fixing plate guide rod 11 drives the upper die fixing plate 10 to move upward along the column 20, so that the upper die 9 rises and returns to its original position;

[0041] 10. The lower mold outer mold is separated from the tank body and returned to its original position: At the same time, the guide rod of the lower mold outer mold cylinder 2 is contracted, so that the lower mold outer mold 4 is separated from the tank body and returned to its original position;

[0042] 11. Clamping the can body and the tinplate can: At the same time, the guide rod of the clamping cylinder 5 is extended, so that the first clamp 24 clamps the next can body, and the second clamp 32 clamps the finished tinplate can;

[0043] 12. Lower mold is separated from support: Subsequently, the guide rod of the lower mold core fixing plate support cylinder 34 is contracted, so that the upper end surface of the lower mold core fixing plate support block 36 is separated from the lower mold core fixing plate 50;

[0044] 13. Demolding of the lower mold core: Subsequently, the guide rod of the lower mold core expansion and contraction cylinder 71 is extended, and the movable expansion and contraction block 65 is driven to move upward through the lever 68 and the expansion and contraction bolt 66. Under the action of the tension spring 493 connecting the lower mold core block, the lower mold core block 491 is contracted toward the center, and the lower mold core 49 is contracted to separate the lower mold core 49 from the inner cavity of the tank body. The guide rod of the lower mold core fixing plate lifting cylinder 37 is contracted, so that the lower mold core fixing plate moves downward along the column 20 and returns to its original position, completing the demolding operation of the lower mold core.

[0045] 14. Translation of can bodies and tinplate cans: Subsequently, the guide rod of the translation cylinder 6 contracts to drive the translation slide rail 52 to translate to the left, so that the next can body is translated to the bottom of the upper mold 9, and the finished tinplate can is translated to the top of the tinplate can receiving slide 3;

[0046] 15. Proceed to the next round of homework.

[0047] The present invention has been described in detail above through specific implementation methods in the form of embodiments, but this should not be understood as the above subject matter scope of the present invention being limited to the above specific implementation methods. All technologies implemented based on the above contents of the present invention belong to the scope of the present invention.

Claims

1. The fully automatic bottom-closing and wire-winding machine for tinplate cans is characterized in that: It includes a frame, a stamping device, a bottom-closing wire-winding device, a clamping and translation device, a tank bottom feeding device, a tank body feeding device, a lower die core expansion and contraction device and an automatic control device. The frame includes four vertical legs fixed by an upper panel and a lower panel, four columns fixed by the upper panel and a column fixing plate, and a tinplate can supporting slideway fixed on the left vertical leg; the upper panel of the frame is fixedly connected with the stamping device, and the bottom-closing wire-winding device, the lower die core expansion and contraction device and the clamping and translation device are arranged in the middle of the frame. The stamping device provides stamping force for the bottom-closing wire-winding device, and the bottom-closing wire-winding device and the lower die core expansion and contraction device wind the wire on both ends of the tank body; the tank body feeding device is arranged on the right side of the frame, and the tank body feeding device feeds the tank body to the clamping and translation device; the clamping and translation device clamps and moves the tank body to the bottom-closing wire-winding device and the lower die core expansion and contraction device, and clamps and moves the tinplate can to above the tinplate can supporting slideway; the tank bottom feeding device is arranged at the rear side of the frame, and the tank bottom feeding device feeds the tank bottom to the bottom-closing wire-winding device; the automatic control device controls the bottom-closing wire-winding machine to wind the wire on both ends of the tank body in one forming; the clamping and translation device includes a first clamping slideway and a second clamping slideway fixed on four columns. Clamping slideway grooves are arranged on the first clamping slideway and the second clamping slideway. A clamping slideway boss matching the clamping slideway groove is slidably connected in the clamping slideway groove. The clamping slideway boss is fixedly connected with the translation slideway. Clamping cylinders are fixedly connected to the outer sides of the first clamping slideway and the second clamping slideway. The guide rod of the clamping cylinder is fixedly connected with the translation slideway. A translation slideway groove is arranged on the translation slideway. A translation slideway boss matching the translation slideway groove is slidably connected in the translation slideway groove. The translation slideway boss and the translation slide rail are integrated. The two ends of the translation slide rail are slidably connected with a first slide rod and a second slide rod. The second slide rod is hinged to the guide rod of the translation cylinder. The translation cylinder is fixedly connected with the translation cylinder bracket. The translation cylinder bracket is fixedly connected with the frame. A second clip and a first clip are fixedly connected to the middle part and the right end of the translation slide rail. The first clip and the second clip are composed of two half-frame types, the openings correspond to each other, and the internal shapes of the half-frame type first clip and the second clip match the external shape of the tank body; the stamping device includes a stamping frame fixedly connected to the top of the frame. A stamping motor is fixedly connected to the top of the stamping frame. A crankshaft is rotatably connected in the middle. One end of the crankshaft is fixedly connected with a flywheel. The flywheel is belt-drivenly connected with the belt pulley of the stamping motor. A stamping clutch and a stamping cylinder are fixedly connected to one side of the stamping frame. The guide rod of the stamping cylinder is connected with the stamping clutch. A connecting rod is rotatably connected to the crankshaft. The connecting rod is hinged to the guide rod of the upper die fixing plate.

Citation Information

Patent Citations

  • Clamping translation device of tinplate can full-automatic bottom buckling coiling machine

    CN209830077U