Horizontal liquid die forging machine
By using the injection device and mold opening and closing device of the horizontal liquid forging machine, the metal liquid gas is separated by a vibration motor and directly extruded by a hydraulic station, which solves the problem of long time for the metal liquid to enter the mold cavity, and achieves high-efficiency production and improved yield.
Patent Information
- Application Number
- CN201910909363.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-09-25
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2039-09-25
AI Technical Summary
In existing injection molding mechanisms, the molten metal takes a long time to enter the mold cavity, which leads to a drop in the temperature of the molten metal, easily resulting in cold material and affecting the product yield.
A horizontal liquid forging machine is adopted, including an injection device and a mold opening and closing device. The molten metal and gas are separated by the vibration motor of the feeding mechanism, and the molten metal is directly squeezed into the forging mold by the hydraulic station to avoid the entry of gas. Combined with the cold material extrusion core structure, the generation of cold material is reduced.
It improves the efficiency of molten metal entering the mold cavity, reduces cold material phenomenon, and improves product yield and production efficiency.
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Figure CN110586896B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of die casting equipment, and particularly relates to a horizontal liquid die forging machine. BACKGROUND
[0002] Die forging is a forging method that makes metal billets plastically deform in a die under the action of external force and fill the die cavity to obtain a forged piece with a required shape and size. Most metals are die forged in a hot state. Compared with free forging, die forging can forge a forged piece with a more complex shape and more accurate size, has a higher production efficiency, and can mass-produce forged pieces with basically the same shape and size, which is convenient for subsequent machining.
[0003] The die forging machine is used to inject metal liquid into a die cavity through a pressing mechanism. However, the existing pressing mechanism performs reciprocating swing motion between the die and a feeding machine. When the pressing mechanism swings from the feeding machine to below the die, time is needed, which reduces the temperature of the metal liquid in the pressing mechanism and causes the metal liquid to be more likely to produce cold material into the die cavity, thereby affecting the yield of products. SUMMARY
[0004] The present application aims to provide a horizontal liquid die forging machine, which aims to solve the technical problem of long time of metal liquid in the pressing mechanism in the prior art entering the die cavity.
[0005] To achieve the above-mentioned purpose, the horizontal liquid die forging machine provided by the embodiments of the present application comprises a pressing device and an open-close die device.
[0006] The pressing device comprises a workbench, a feeding mechanism, a hydraulic station, a feeding mechanism and a vibration motor. The feeding mechanism is arranged on one side of the workbench and is used for pouring metal liquid into the feeding mechanism. The feeding mechanism is horizontally arranged on the workbench. The hydraulic station is arranged on one side of the feeding mechanism and is used for extruding the metal liquid in the feeding mechanism. The vibration motor is arranged on the feeding mechanism and is used for vibrating the feeding mechanism.
[0007] The open-close die device is horizontally arranged on the workbench. The open-close die device comprises a forging die. The forging die is in communication with the feeding mechanism and is used for forming a part.
[0008] Preferably, the feeding mechanism comprises a feeding pipe and a discharge hopper. The feeding pipe comprises a feeding part and a feeding part. The feeding pipe has a cavity through the feeding part and the feeding part. A horizontal mounting surface is arranged on the feeding part. A discharge hole is arranged on the mounting surface. The discharge hole is in communication with the feeding part. The discharge hole is arranged in an inclined manner from top to bottom and is tangent to the inner wall of the cavity. The discharge hopper is installed on the discharge hole.
[0009] Preferably, a plurality of rows of exhaust holes for exhausting air are arranged on the outer side wall of the feeding part and communicate with the cavity; and the vibration motor is arranged on the outer side wall of the feeding part.
[0010] Preferably, the forging die comprises a movable die and a fixed die, the movable die is provided with a cavity, the fixed die is provided with a core matched with the cavity, the fixed die is provided with a pouring gate, and the feeding mechanism communicates with the pouring gate; the forging die further comprises a cold material extrusion core, the cold material extrusion core comprises a first cylinder and a second cylinder, the second cylinder is embedded in the movable die, the first cylinder is arranged on the front end face of the second cylinder and extends out of the movable die, the axis of the second cylinder coincides with the axis of the pouring gate, and the first cylinder and the second cylinder are both provided with a notch, the notch communicates with the cavity, and the front end face of the first cylinder, the front end face of the second cylinder and the inner wall of the pouring gate form a cold material chamber when the die is closed.
[0011] Preferably, a shunt groove is further arranged between the notch and the cavity, and the shunt groove communicates the notch with the cavity.
[0012] Preferably, the forging die further comprises a movable die holder and a fixed die holder, the movable die holder is provided with a first accommodating cavity for accommodating the movable die, and the fixed die holder is provided with a second accommodating cavity for accommodating the fixed die.
[0013] Preferably, the mold opening and closing device further comprises a fixed holder, a moving holder and a tailstock, the tailstock and the fixed holder are both fixedly arranged on the workbench, the tailstock is provided with a second hydraulic cylinder, the moving holder is arranged between the fixed holder and the tailstock, the movable end of the second hydraulic cylinder is connected with the moving holder and is used to drive the moving holder to move towards or away from the fixed holder, the movable die holder is arranged on the side of the moving holder away from the tailstock, and the fixed die holder is arranged on the side of the fixed holder towards the moving holder.
[0014] Preferably, the mold opening and closing device further comprises a connecting rod force expansion mechanism, the connecting rod force expansion mechanism comprises a crank rocker, a main rocker, two short rockers and a swing arm pushing seat, the swing arm pushing seat is arranged on the movable end of the second hydraulic cylinder, the two short rockers are respectively connected with the upper end and the lower end of the swing arm pushing seat, one end of each short rocker is connected with a crank rocker, one end of each crank rocker is connected with the tailstock, and the other end is connected with the main rocker, and each main rocker is connected with the moving holder.
[0015] Preferably, a plurality of pushing seat guide rods are further arranged between the moving holder and the tailstock, and the swing arm pushing seats are all in sliding connection with the pushing seat guide rods.
[0016] Preferably, the feeding mechanism comprises a mechanical arm and a solution furnace, a feeding cup for pouring liquid metal is arranged at the free end of the mechanical arm, and the free end of the mechanical arm reciprocates between the feeding hopper and the solution furnace to pour the liquid metal in the solution furnace into the feeding hopper through the feeding cup,
[0017] The horizontal liquid die forging machine provided by the embodiment of the present application has at least one of the following technical effects: when in use, the feeding mechanism pours liquid metal into the feeding mechanism, the vibration motor is started to make the feeding mechanism vibrate, so that the gas in the liquid metal is separated from the liquid metal, thereby the gas in the liquid metal is discharged, then the hydraulic station extrudes the liquid metal in the feeding mechanism into the forging die for forming, the opening and closing device drives the forging die to open, and the formed part is taken out, the liquid metal is poured into the horizontally arranged feeding mechanism, and the vibration motor separates the gas in the feeding mechanism from the liquid metal, so that the liquid metal entering the forging die will not enter together with the gas to cause unqualified products, and the horizontally arranged feeding mechanism does not need to swing, the liquid metal is directly extruded into the forging die by the hydraulic station, the time of the liquid metal entering the forging die is reduced, the production efficiency is improved, and the phenomenon of excessive cold material in the feeding process is avoided. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.
[0019] Figure 1 The structure diagram of the horizontal liquid die forging machine provided by the embodiment of the present application.
[0020] Figure 2 The structure diagram of the horizontal liquid die forging machine provided by the embodiment of the present application. Figure 1 The structure diagram of the horizontal liquid die forging machine provided by the embodiment of the present application.
[0021] Figure 3 The structure diagram of the horizontal liquid die forging machine provided by the embodiment of the present application. Figure 2 The structure diagram of the horizontal liquid die forging machine provided by the embodiment of the present application.
[0022] Figure 4 The structure diagram of the horizontal liquid die forging machine provided by the embodiment of the present application. Figure 3 The structure diagram of the horizontal liquid die forging machine provided by the embodiment of the present application.
[0023] Figure 5 The structure diagram of the horizontal liquid die forging machine provided by the embodiment of the present application. Figure 3 The structure diagram of the horizontal liquid die forging machine provided by the embodiment of the present application.
[0024] Figure 6 Fig. 1 is a structural schematic view of a lower hopper in an injection device provided by the present application. Figure 2 Fig. 2 is a structural schematic view of a lower hopper in an injection device provided by the present application.
[0025] Figure 7 Fig. 3 is a structural schematic view of a lower hopper in an injection device provided by the present application. Figure 1 Fig. 4 is an exploded schematic view of a movable die and a fixed die in a horizontal liquid die forging machine provided by the present application.
[0026] Figure 8 Fig. 5 is a sectional view of a movable die and a fixed die in a horizontal liquid die forging machine provided by the present application. Figure 1 Fig. 6 is a structural schematic view of a movable die in a horizontal liquid die forging machine provided by the present application.
[0027] Figure 9 Fig. 7 is a structural schematic view of a movable die in a horizontal liquid die forging machine provided by the present application. Figure 7 Fig. 8 is a structural schematic view of a cold material extrusion core in a horizontal liquid die forging machine provided by the present application.
[0028] Figure 10 Fig. 9 is a structural schematic view of a cold material extrusion core in a horizontal liquid die forging machine provided by the present application. Figure 7 Fig. 10 is a structural schematic view of a connecting rod force expansion mechanism in a horizontal liquid die forging machine provided by the present application.
[0029] Figure 11 Fig. 11 is a structural schematic view of a connecting rod force expansion mechanism in a horizontal liquid die forging machine provided by the present application. Figure 1 Fig. 12 is a structural schematic view of a mechanical hand in a horizontal liquid die forging machine provided by the present application.
[0030] Figure 12 Fig. 13 is a structural schematic view of a mechanical hand in a horizontal liquid die forging machine provided by the present application. Figure 1 Fig. 14 is a structural schematic view of a mechanical hand in a horizontal liquid die forging machine provided by the present application.
[0031] In the drawings, reference numerals:
[0032] 10 - worktable 20 - mold opening and closing device 21 - movable die
[0033] 211 - cavity 212 - cold material extrusion core 2121 - first cylinder
[0034] 2122 - second cylinder 2123 - third cylinder 2124 - notch
[0035] 214 - cold material chamber 215 - flow dividing groove 216 - inner gate
[0036] 22 - fixed die 222 - pouring gate 23 - fixed frame
[0037] 24 - moving frame 25 - tailstock 26 - second hydraulic cylinder
[0038] 27 - connecting rod force expansion mechanism 271 - crank rocker arm 272 - main rocker arm
[0039] 273 - short rocker arm 274 - swing arm pushing seat 275 - pushing seat guide rod
[0040] 276 - main guide column 28 - movable die frame 282 - first connecting block
[0041] 283—Mandrel; 29—Fixed mold frame; 291—Second accommodating cavity
[0042] 30—Injection device; 31—Feed pipe; 311—Cavity
[0043] 312—Exhaust port; 313—Feeding section; 314—Conveying section
[0044] 315—Mounting surface; 316—Discharge hole; 317—Mounting section
[0045] 318—Annular boss; 32—Feeding hopper; 321—Leak body
[0046] 322—Leakage pipe; 33—Vibration motor; 34—First hydraulic cylinder
[0047] 341—Second connecting block; 342—Guide rod; 40—Feeding mechanism
[0048] 41—Robot arm; 411—Fixed base; 412—Support base
[0049] 413—Main Arm; 414—Long Arm; 415—First Auxiliary Arm
[0050] 416—Second Auxiliary Arm; 417—Third Auxiliary Arm; 42—Solution Furnace
[0051] 43—Feeding cup; 50—Hydraulic station; 51—Base
[0052] 52—Hydraulic tank 53—Hydraulic pump 54—Support
[0053] 541—Guide section 3—Feeding mechanism. Detailed Implementation
[0054] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain embodiments of the present invention, and should not be construed as limiting the present invention.
[0055] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention.
[0056] In addition, the terms "first", "second", "third", etc. are used herein for descriptive purposes only and should not be construed as indicating or implying relative importance or an ordered sequence. Thus, features defined with "first", "second" or "third" can explicitly or implicitly include one or more of the features. In the description of embodiments of the present application, the meaning of "a plurality" is two or more, unless otherwise explicitly specified and limited.
[0057] In embodiments of the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood in a broad sense, for example, can be fixedly connected, can be detachably connected, or integrated; can be mechanically connected, or electrically connected; can be directly connected, or indirectly connected through an intermediate medium; can be internal communication of two elements or interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0058] In one embodiment of the present application, as shown in Figures 1 to 12 A horizontal hydraulic die forging machine is provided, which includes a pressing device 30 and an opening and closing mold device 20.
[0059] The pressing device 30 includes a workbench 10, a feeding mechanism 3, a hydraulic station 50, a feeding mechanism 40 and a vibration motor 33. The feeding mechanism 40 is arranged on one side of the workbench 10 and is used to pour molten metal into the feeding mechanism 3. The feeding mechanism 3 is horizontally arranged on the workbench 10. The hydraulic station 50 is arranged on one side of the feeding mechanism 3 and is used to extrude the molten metal in the feeding mechanism 3. The vibration motor 33 is arranged on the feeding mechanism 3 and is used to vibrate the feeding mechanism 3.
[0060] The opening and closing mold device 20 is horizontally arranged on the workbench 10. The opening and closing mold device 20 includes a forging die. The forging die is in communication with the feeding mechanism 3 and is used to form a part.
[0061] Specifically, in use, the feeding mechanism 40 pours the metal liquid into the feeding mechanism 3, the vibration motor 33 is started to make the feeding mechanism 3 vibrate, so that the gas in the metal liquid is separated from the metal liquid, and the gas in the metal liquid is discharged, then the hydraulic station 50 extrudes the metal liquid in the feeding mechanism 3 into the forging die to be shaped, the mold opening and closing device 20 drives the forging die to open, the shaped part is taken out, the metal liquid is poured into the feeding mechanism 40 arranged horizontally, and the gas in the feeding mechanism 3 is separated from the metal liquid through the vibration motor 33, so that the metal liquid entering the forging die does not enter together with the gas to cause unqualified products, and the feeding mechanism 3 arranged horizontally does not need to swing, the metal liquid is directly extruded into the forging die through the hydraulic station 50, the time of the metal liquid entering the forging die is reduced, the production efficiency is improved, and the phenomenon of excessive cold material in the feeding process is avoided.
[0062] In another embodiment of the present application, as shown in Figures 1 to 6 The feeding mechanism 3 includes a feeding pipe 31 and a feeding hopper 32, the feeding pipe 31 includes a feeding part 313 and a feeding part 314, the feeding pipe 31 has a cavity 311 penetrating through the feeding part 313 and the feeding part 314, the feeding part 313 is provided with a horizontal mounting surface 315, the mounting surface 315 is provided with a discharging hole 316, the discharging hole 316 communicates with the feeding part 314, the discharging hole 316 is arranged in an inclined manner from top to bottom and is tangent to the inner wall of the cavity 311, and the feeding hopper 32 is installed on the discharging hole 316.
[0063] Specifically, in use, the metal liquid is poured into the feeding hopper 32, because the discharging hole 316 is arranged in an inclined manner, when the metal liquid is poured into the feeding hopper 32, the metal liquid flows downward along the side wall of the feeding hopper 32 to the discharging hole 316, because the discharging hole 316 is tangent to the inner wall of the cavity 311, as shown in Figure 5 The metal liquid flows along the side wall of the discharging hole 316 to the side wall of the cavity 311 in the feeding part 313 and flows downward along the inner wall of the cavity 311, so that the air in the cavity in the feeding part 313 is discharged to the outside of the cavity 311 in the feeding part 313 along the other side wall of the feeding part 313 to the discharging hole 316, so that the air in the feeding part 314 is prevented from entering the die when the metal liquid is poured, the air exhaust is simple, and the quality of the produced products is guaranteed.
[0064] In another embodiment of the present application, as shown in Figures 3 to 4As shown, the outer side wall of the feeding part 314 is provided with a plurality of rows of exhaust holes 312 for exhausting gas, which are in communication with the cavity 311; and the vibration motor 33 is arranged on the outer side wall of the feeding part 314.
[0065] Specifically, in use, the feeding mechanism 40 pours the molten metal onto the lower hopper 32, the molten metal enters the cavity 311 along the lower hopper 32, the movable end of the first hydraulic cylinder 34 extrudes the molten metal in the cavity 311 into the cavity 211, in the extrusion process, the vibration motor 33 works to make the feeding pipe 31 vibrate, so that the molten metal and the gas in the cavity 311 are separated, the gas is exhausted from the exhaust holes 312 out of the feeding pipe 31, so as to avoid the molten metal and the gas entering the cavity 211 together to cause unqualified products, the molten metal is directly extruded into the cavity 211 by the first hydraulic cylinder 34, which saves the swing time of the swing type injection mechanism, thereby reducing the time of the molten metal entering the cavity 211, thereby reducing the generation of cold material, and the transversely arranged feeding pipe 31 is shorter in length than the swing type feeding pipe 31, the extrusion distance is shortened, and the generation of cold material in the extrusion process is reduced.
[0066] Further, as shown in the drawings, Figures 3 to 4 The end of the feeding part 313 away from the feeding part 314 is also provided with a mounting part 317, and the mounting part 317 is also provided with an annular boss 318 for limiting, specifically, the cavity 311 is in communication with the mold opening and closing device 20 by connecting the mounting part 317 with the fixed mold 22, and the annular boss 318 is used for limiting the feeding pipe 31, so that the feeding pipe 31 will not be separated from the mold opening and closing device 20 when the movable end of the hydraulic cylinder extrudes the molten metal in the cavity 311.
[0067] Further, the feeding pipe 31 is an integral molding structure, specifically, the integral molding feeding pipe 31 facilitates manufacturing and production, reduces the difficulty of processing, and improves production efficiency.
[0068] In another embodiment of the present application, as shown in the drawings, Figure 5 The side wall of the lower hole 316 and the inner wall of the cavity 311 are in a "6" structure. Specifically, since the left side wall of the lower hole 316 and the side wall of the inner cavity of the feeding part 313 are in a tangent structure, the molten metal can flow from the funnel along the left side wall of the lower hole 316 to the left side wall of the inner cavity of the feeding part 313, and when the molten metal enters the feeding part 313, the gas in the inner cavity of the feeding part 313 can be further discharged out of the inner cavity of the feeding part 313, so as to reduce the air in the molten metal in the inner cavity of the feeding part 313.
[0069] In another embodiment of the present application, as shown in the drawings, Figures 3 to 4As shown, the air vent 312 is arranged on the feeding part 314. Specifically, the metal liquid flows into the feeding part 313 from the lower hopper 32, and is extruded to the feeding part 314 under the extrusion of the hydraulic cylinder. Since the volume of the cavity 311 is reduced, the air will be discharged from the air vent 312 of the feeding part 314.
[0070] Further, the diameter of the air vent 312 is 1mm-2mm. In the embodiment, the diameter of the air vent 312 is preferably 1mm, so that the metal liquid will not overflow from the air vent 312 when passing through the feeding part 314.
[0071] In another embodiment of the present application, as shown in Figures 3 to 4 the air vent 312 is arranged on the two ends of the feeding pipe 31 with the widest horizontal plane. Specifically, since the density of the gas is less than that of the metal liquid, the gas will always be above the metal liquid after the vibration of the vibration motor 33. Arranging the air vent 312 on the two ends of the feeding part with the widest horizontal plane can sufficiently discharge the air in the inner cavity of the feeding part 314, so as to reduce the difficulty of discharging the air.
[0072] In another embodiment of the present application, as shown in Figure 6 the lower hopper 32 comprises a leakage body 321 and a leakage pipe 322. The leakage body 321 is a conical structure surrounded by four sides, wherein the two adjacent sides are inclined away from the feeding part 314. Specifically, since the two sides are inclined away from the fixed frame 23, the length of the two sides is greater than that of the other two sides. Therefore, the metal liquid flows into the cavity 311 along the two sides with greater length, and the flow rate of the metal liquid is slower. In this way, it is ensured that the slowly flowing metal liquid can flow along the side wall of the inner cavity of the feeding part 313.
[0073] In another embodiment of the present application, as shown in Figures 7 to 10As shown, the forging die comprises a movable die 21 and a fixed die 22, the movable die 21 is provided with a cavity 211, the fixed die 22 is provided with a core (not shown in the figure) matched with the cavity 211, the fixed die 22 is provided with a pouring gate 222, the feeding part 314 communicates with the pouring gate 222; the forging die further comprises a cold material extrusion core 212, the cold material extrusion core 212 comprises a first cylinder 2121 and a second cylinder 2122, the axis of the first cylinder 2121 coincides with the axis of the second cylinder 2122, the diameter of the first cylinder 2121 is smaller than the hole diameter of the second cylinder 2122, the movable die 21 is provided with a mounting groove (not marked in the figure), the second cylinder 2122 is inlaid in the mounting groove, four threaded holes (not marked in the figure) are uniformly and spacedly arranged on the back surface of the second cylinder 2122, the mounting groove is provided with a positioning hole corresponding to each threaded hole, and a fixing screw is sequentially screwed through the positioning hole and the threaded hole to be threadedly connected so as to fix the second cylinder 2122 in the mounting groove, the first cylinder 2121 is arranged on the front end surface of the second cylinder 2122 and extends out of the movable die 21, the axis of the second cylinder 2122 coincides with the axis of the pouring gate 222, the first cylinder 2121 and the second cylinder 2122 are provided with a notch 2124, the notch 2124 communicates with the cavity 211, and when the die is closed, the front end surface of the first cylinder 2121, the front end surface of the second cylinder 2122 and the inner wall of the pouring gate 222 form a cold material chamber 214. Specifically, in operation, the mold opening and closing device 20 causes the movable die 21 and the fixed die 22 to be closed, and the injection device 30 causes the molten metal to enter the cavity 211 from the pouring gate 222, when the molten metal passes through the pouring gate 222, it first contacts the cold material extrusion core 212, the temperature is lowered to form cold material, after the cold material fills the cold material chamber 214, the molten metal with a higher temperature enters the cavity 211 from the notch 2124 of the first cylinder 2121 and the notch 2124 of the second cylinder 2122 to form a shape, the equipment is opened to take out the formed blank, and one-time die forging is completed; due to the cold material chamber 214 formed by the front end surface of the first cylinder 2121, the front end surface of the second cylinder 2122 and the inner wall of the pouring gate 222, the molten metal first contacting the cold material chamber 214 stays in the cold material chamber 214, after the cold material chamber 214 is filled, the molten metal with a higher temperature flows into the cavity 211 from the notch 2124, thereby avoiding that the cold material directly enters the cavity 211, avoiding defects such as cold separation and cracking caused by the cold material entering the cavity 211, improving the yield of products and the financial income of the company.
[0074] In another embodiment of the present application, as Figures 7 to 10As shown, the front end surface of the second cylinder 2122 is flush with the parting surface of the movable mold 21. Specifically, the diameter of the second cylinder 2122 is the same as the hole diameter of the pouring gate 222, when the movable mold 21 and the fixed mold 22 are closed, the first cylinder 2121 extends into the pouring gate 222, and the parting surface of the fixed mold 22 does not collide with the second cylinder 2122, so as to avoid damage to the second cylinder 2122 and the fixed mold 22, thereby prolonging the service stability of the cold material extrusion core 212 and the fixed mold 22.
[0075] In another embodiment of the present application, as shown in Figure 10 As shown, the rear end surface of the second cylinder 2122 is also provided with a third cylinder 2123 for positioning. Specifically, the mounting groove is provided with a positioning groove matched with the third cylinder 2123, and the third cylinder 2123 extends into the positioning groove, so as to facilitate the installation of the second cylinder 2122.
[0076] In another embodiment of the present application, as shown in Figures 7 to 10 As shown, the gap 2124 and the cavity 211 are also provided with a flow distribution groove 215, which communicates the gap 2124 and the cavity 211. One end of the flow distribution groove 215 communicating with the cavity 211 is an inner gate 216, and the groove width of the flow distribution groove 215 is greater than the width of the inner gate 216, so as to avoid the shortcoming that the inner gate 216 is too small to remove air.
[0077] Further, the movable mold 21 is also provided with an exhaust groove (not shown in the figure), and specifically, when the molten metal enters the cavity 211 from the flow distribution groove 215 and fills the cavity 211, the air in the cavity 211 is discharged out of the cavity 211 through the exhaust groove, so as to prevent the air from causing the molten metal to be not filled.
[0078] In another embodiment of the present application, as shown in Figure 7 As shown, the movable mold frame 28 is also provided with a first accommodating cavity, and the movable mold 21 is arranged in the first accommodating cavity. Specifically, the first accommodating cavity is provided with a plurality of positioning holes, and the movable mold 21 is provided with a threaded hole corresponding to each positioning hole. The fixed bolts are sequentially connected through the positioning holes and the threaded holes to fix the movable mold 21 in the first accommodating cavity, so as to facilitate the installation of the movable mold 21.
[0079] In another embodiment of the present application, as shown in Figure 7As shown, the fixed mold frame 29 is provided with a second accommodating cavity (not shown in the figure), and the fixed mold 22 is arranged in the second accommodating cavity. Specifically, the second accommodating cavity is provided with a plurality of positioning holes, and the fixed mold 22 is provided with a threaded hole corresponding to each positioning hole. The fixed mold 22 is fixed in the second accommodating cavity by sequentially connecting the fixed bolts through the positioning holes and the threaded holes. The installation of the movable mold 21 is simple and convenient.
[0080] In another embodiment of the present application, as shown in Figure 7 Specifically, when the equipment drives the movable mold frame 28 to move towards or away from the fixed mold frame 29, the movable mold frame 28 moves along the guide column to improve the position accuracy of the movable mold frame 28, thereby improving the accuracy of the closed mold between the movable mold 21 and the fixed mold 22.
[0081] In another embodiment of the present application, as shown in Figure 7 Specifically, the first connecting block 282 can be used to more conveniently install the movable mold frame 28 on the moving frame 24, thereby reducing the difficulty of installation.
[0082] In another embodiment of the present application, the movable mold frame 28 is provided with a core rod 283, one end of the core rod 283 extends into the cavity 211, the end face of the core rod 283 is flush with the parting surface of the movable mold 21, and the fixed mold 22 is provided with a positioning groove corresponding to the core rod 283. Specifically, the design of the core rod 283 satisfies the one-time forming of the product, and the secondary processing of the blank is not required, thereby reducing the working steps.
[0083] In another embodiment of the present application, as shown in Figure 7As shown, the mold opening and closing device 20 further comprises a fixed frame 23, a moving frame 24 and a tailstock 25; the tailstock 25 and the fixed frame 23 are fixedly arranged on the workbench 10, the second hydraulic cylinder 26 is arranged on the tailstock 25, the moving frame 24 is arranged between the fixed frame 23 and the tailstock 25, the moving end of the second hydraulic cylinder 26 is connected with the moving frame 24 and is used to drive the moving frame 24 to move towards or away from the fixed frame 23, the movable die 21 is arranged on the side of the moving frame 24 away from the tailstock 25, and the fixed die 22 is arranged on the side of the fixed frame 23 towards the moving frame 24. Specifically, the moving end of the second hydraulic cylinder 26 drives the moving frame 24 to move towards the fixed frame 23, so that the movable die 21 and the fixed die 22 are closed, after the molten metal is poured into the cavity 211 to form, the second hydraulic cylinder 26 drives the moving frame 24 to move away from the fixed frame 23, so that the movable die 21 and the fixed die 22 are opened, and the formed part is taken out.
[0084] In another embodiment of the present application, as shown in Figures 7 to 9 The mold opening and closing device 20 further comprises a connecting rod force expansion mechanism 27, the connecting rod force expansion mechanism 27 comprises a swing arm 271, a main rocker arm 272, two short rocker arms 273 and a swing arm pushing seat 274; the swing arm pushing seat 274 is arranged on the moving end of the second hydraulic cylinder 26, the two short rocker arms 273 are respectively connected to the upper end and the lower end of the swing arm pushing seat 274, one end of each of the short rocker arms 273 is connected with the swing arm 271, one end of each of the swing arms 271 is connected with the tailstock 25, and the other end is connected with the main rocker arm 272, and each of the main rocker arms 272 is connected with the moving frame 24. Specifically, the swing arm pushing seat 274 is fixed on the moving end of the second hydraulic cylinder 26 and moves synchronously with the moving end of the second hydraulic cylinder 26, the swing arm pushing seat 274 drives the short rocker arms 273 to swing, thereby driving the swing arms 271 and the main rocker arms 272 to expand, and when the fixed die 22 and the movable die 21 are closed, the moving force is applied to the moving frame 24, thereby improving the closing stability of the fixed die 22 and the movable die 21.
[0085] In another embodiment of the present application, as shown in Figure 1 The moving frame 24 and the tailstock 25 are further provided with a plurality of pushing seat guide rods 275, and the swing arm pushing seats 274 are slidably connected with the pushing seat guide rods 275. Specifically, when the swing arm pushing seats 274 move, they slide along the pushing seat guide rods 275, thereby improving the stability of the position movement of the swing arm pushing seats 274.
[0086] Further, the number of the pushing seat guide rods 275 is preferably two, which can meet the stable guiding effect and reduce the use amount of the pushing seat guide rods 275, thereby saving costs.
[0087] In another embodiment of the present application, as shown in Figure 11 The mold opening and closing device 20 further comprises a plurality of main guide columns 276, each of which sequentially passes through the tail seat 25, the moving frame 24 and the fixed frame 23. Specifically, when the second hydraulic cylinder drives the moving frame 24 to move, the moving frame 24 slides along each main guide column 276, which improves the accuracy of the position movement of the moving frame 24, thereby ensuring the accuracy of mold closing and opening.
[0088] Further, the number of main guide columns 276 is preferably four, which are arranged at four corners of the tail seat 25, the moving frame 24 and the fixed seat 411. Specifically, the arrangement of the four main guide columns 276 at the four corners of the tail seat 25, the moving frame 24 and the fixed seat 411 can ensure the stability of the movement of the moving frame 24, and at the same time, reduce the number of pusher guide rods 275, thereby saving costs.
[0089] In another embodiment of the present application, as shown in Figures 1 to 2 The hydraulic station 50 further comprises a base 51, a hydraulic tank 52, a hydraulic pump 53 and a bracket 54. The base 51 is arranged on one side of the workbench 10, the hydraulic pump 53 and the hydraulic tank 52 are arranged on the base 51, and the hydraulic pump 53 communicates with the hydraulic tank 52. The bracket 54 is installed on the side of the fixed frame 23 away from the mold, the first hydraulic cylinder 34 is arranged on the bracket 54, and the first hydraulic cylinder 34 communicates with the hydraulic pump 53 through a pipeline. Specifically, during operation, the hydraulic pump 53 pumps the liquid in the hydraulic tank 52 into the first hydraulic cylinder 34, thereby driving the moving end of the first hydraulic cylinder 34 to move. When pressure is released, the hydraulic pump 53 pumps the liquid in the first hydraulic cylinder 34 into the hydraulic tank 52, thereby driving the free end of the first hydraulic cylinder 34 to reset. The first hydraulic cylinder 34 has a reaction speed block, and linear motion is easily realized.
[0090] In another embodiment of the present application, as shown in Figure 12 The feeding mechanism 40 comprises a mechanical arm 41 and a solution furnace 42. The free end of the mechanical arm 41 reciprocates between the discharging hopper 32 and the solution furnace 42, and the free end of the mechanical arm 41 is provided with a feeding cup 43 for loading molten metal. Specifically, the mechanical arm 41 extends into the solution furnace 42 to load molten metal, and then the mechanical arm 41 rotates to above the discharging hopper 32 to drive the feeding cup 43 to rotate, thereby pouring the molten metal in the feeding cup 43 into the longer two side surfaces of the discharging body 321. The above operation is repeatedly performed to continuously feed, thereby eliminating manual feeding and reducing the labor intensity of workers.
[0091] Further, the mechanical arm 41 comprises a fixing base 411, a supporting base 412, a main arm 413, a long arm 414, a first auxiliary arm 415, a second auxiliary arm 416 and a third auxiliary arm 417, the supporting base 412 is rotatably arranged in the fixing base 411, one end of the main arm 413 and one end of the first auxiliary arm 415 are pivotally connected with the supporting base 412 through a same pivot shaft, the other end of the main arm 413 is pivotally connected with the long arm 414, the free end of the long arm 414 is connected with the feeding cup 43, the second auxiliary arm 416 is pivotally connected with the other end of the first auxiliary arm and the long arm 414, one end of the third auxiliary arm 417 is pivotally connected with the supporting base 412 through a pivot shaft, the other end of the third auxiliary arm is pivotally connected with the second auxiliary arm 416. Specifically, during working, the long arm 414 extends into the solution furnace 42, the first auxiliary arm 415, the second auxiliary arm 416 and the third auxiliary arm 417 all improve the stability of the movement of the main arm 413 and the long arm 414, the structure of the mechanical arm 41 is simple, and the cost is relatively low.
[0092] In another embodiment of the present application, as shown in Figure 1 One side of the movable end of the first hydraulic cylinder 34 is provided with a second connecting block 341, the second connecting block 341 is connected with a guide rod 342, the bracket 54 is provided with a guide portion 343, the guide rod 342 passes through the guide portion 343 and moves along the guide portion 343, specifically, the guide rod 342 moves synchronously with the movable end of the hydraulic cylinder when the movable end of the hydraulic cylinder moves, and the guide rod 342 plays a guiding role when the movable end of the hydraulic cylinder moves, so as to improve the stability of the linear movement of the movable end of the hydraulic cylinder.
[0093] The above only describes the preferred embodiments of the present application and should not be used to limit the present application, and any modification, equivalent replacement and improvement within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims
1. A horizontal liquid forging machine, characterized in that, include: The injection device includes a worktable, a feeding mechanism, a hydraulic station, a loading mechanism, and a vibration motor. The loading mechanism is located on one side of the worktable and is used to pour molten metal into the feeding mechanism. The feeding mechanism is horizontally arranged on the worktable. The hydraulic station is located on one side of the feeding mechanism and is used to squeeze the molten metal in the feeding mechanism. The vibration motor is mounted on the feeding mechanism and is used to cause the feeding mechanism to vibrate. A mold opening and closing device is horizontally arranged on the worktable. The mold opening and closing device includes a forging die. The forging die is connected to the feeding mechanism and is used to form parts. The feeding mechanism includes a feeding pipe and a feeding hopper. The feeding pipe includes a feeding section and a feeding section, and has a cavity penetrating the feeding section and the feeding section. The feeding section is provided with a horizontal mounting surface, and a feeding hole is provided on the mounting surface. The feeding hole communicates with the feeding section and is inclined from top to bottom and tangent to the inner wall of the cavity. The feeding hopper is installed on the feeding hole. The outer wall of the feeding section is provided with multiple rows of vent holes that communicate with the cavity and are used for venting. The forging die includes a moving die and a fixed die. The moving die has a cavity, and the fixed die has a core that matches the cavity. The fixed die also has a gating gate, and the feeding mechanism is connected to the gating gate. The forging die further includes a cold extrusion core, which includes a first cylinder and a second cylinder. The second cylinder is embedded in the moving die, and the first cylinder is located on the front end face of the second cylinder and extends out of the moving die. The axis of the second cylinder coincides with the axis of the gating gate. Both the first cylinder and the second cylinder have notches that communicate with the cavity. When the die is closed, the front end faces of the first cylinder and the second cylinder and the inner wall of the gating gate form a cold material chamber. The forging die also includes a moving die frame and a fixed die frame. The moving die frame is provided with a first receiving cavity for accommodating the moving die, and the fixed die frame is provided with a second receiving cavity for accommodating the fixed die. The mold opening and closing device further includes a fixed frame, a movable frame, and a tailstock; the tailstock and the fixed frame are both fixedly mounted on the worktable, a second hydraulic cylinder is mounted on the tailstock, the movable frame is located between the fixed frame and the tailstock, the movable end of the second hydraulic cylinder is connected to the movable frame and is used to drive the movable frame to move toward or away from the fixed frame, the moving mold frame is located on the side of the movable frame away from the tailstock, and the fixed mold frame is located on the side of the fixed frame facing the movable frame; The mold opening and closing device also includes a linkage force amplification mechanism, which includes a curved rocker arm, a main rocker arm, two short rocker arms, and a swing arm pusher seat. The swing arm pusher seat is located on the movable end of the second hydraulic cylinder. The two short rocker arms are respectively connected to the upper and lower ends of the swing arm pusher seat. One end of each short rocker arm is connected to a curved rocker arm. One end of each curved rocker arm is connected to the tailstock, and the other end is connected to the main rocker arm. Each main rocker arm is connected to the movable frame.
2. The horizontal liquid forging machine according to claim 1, characterized in that, The vibration motor is mounted on the outer wall of the feeding section.
3. The horizontal liquid forging machine according to claim 1, characterized in that, A flow divider is also provided between the notch and the cavity, and the flow divider connects the notch and the cavity.
4. The horizontal liquid forging machine according to claim 1, characterized in that, Several push seat guide rods are also provided between the mobile frame and the tailstock, and the swing arm push seat is slidably connected to each of the push seat guide rods.
5. The horizontal liquid forging machine according to claim 1, characterized in that, The feeding mechanism includes a robotic arm and a solution furnace. The free end of the robotic arm is provided with a feeding cup for holding molten metal. The free end of the robotic arm reciprocates between the unloading hopper and the solution furnace to fill the molten metal in the solution furnace with the feeding cup and pour it into the unloading hopper.
Citation Information
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