Automatic demoulding and contact lens removal machine

Abstract

The present invention discloses an automatic demoulding and removing contact lens machine, which belongs to the field of contact lens demoulding and removing lenses. An automatic demoulding and removing contact lens machine comprises a frame and a controller, wherein the top outer wall of the frame is respectively connected with an automatic feeding device, a demoulding device, a waste material cutting device, a heating device, a material dividing device, a front material taking device, a rear material taking device, a lens separation device, a lens transfer device, and a tray storage device; the automatic feeding device is mainly composed of a vibration plate, a guide mechanism, an upper mold feeding mechanism and a feeding fork mechanism; the material dividing device comprises a material dividing fork, a conveyor belt, a conveying drive motor, and a fork drive cylinder; the automatic demoulding and removing contact lens machine provided by the present invention realizes the full-automatic demoulding, waste material cutting, heating, lens separation, and lens tray loading of contact lenses, and only requires one operator to replenish materials and collect and release the material tray, which greatly improves production efficiency and saves costs.

Description

Technical Field

[0001] The invention relates to the technical field of contact lens demoulding and taking out lenses, in particular to an automatic demoulding and taking out contact lens machine. Background Art

[0002] In the manufacturing process of contact lenses, contact lenses are made by combining upper and lower molds. When taking out the lenses, the upper and lower molds are first separated. After separation, the lenses adhere to the curved surface of the upper mold. The excess material on the side of the upper mold needs to be cut off, and then the upper mold is heated, and the lens is taken out using a lens taking mechanism. Most of the existing equipment uses semi-automatic tooling to connect the above processes in series, especially the manual lens taking method, which manually puts the upper mold containing the lens into the semi-automatic tooling, then squeezes the upper mold, and finally takes out the lens with a suction cup; the productivity of the existing equipment is very low and cannot meet the needs of automated production. Summary of the invention

[0003] The purpose of the present invention is to solve the problems existing in the prior art and to propose an automatic demoulding and removing contact lens machine.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions:

[0005] An automatic demoulding and contact lens taking machine comprises a frame and a controller, wherein the top outer wall of the frame is respectively connected with an automatic feeding device, a demoulding device, a waste material cutting device, a heating device, a material dividing device, a front material taking device, a rear material taking device, a lens separating device, a lens transferring device, and a tray receiving and placing device;

[0006] The automatic feeding device is mainly composed of a vibration plate, a guide mechanism, an upper die feeding mechanism and a feeding fork mechanism. The vibration plate is connected to the guide mechanism through a material receiving plate, and the upper die feeding mechanism and the feeding fork mechanism are both matched with the guide mechanism.

[0007] The outer wall of the receiving plate is also connected to a lower die slide groove;

[0008] The material distribution device includes a material distribution fork, a conveyor belt, a conveying drive motor, and a fork drive cylinder;

[0009] The conveyor belt, the conveyor drive motor and the fork drive cylinder are all connected to the top outer wall of the frame through a fixed frame, and the conveyor belt is connected to the output end of the conveyor drive motor, and the material distribution fork is slidably connected to the fixed frame.

[0010] Preferably, the demoulding device includes a stamping cylinder and a stamping head, the stamping cylinder is connected to the top outer wall of the frame through a support frame, the stamping head is connected to the output end of the stamping cylinder, and the output end of the stamping cylinder is also connected to a buffer spring that cooperates with the stamping head.

[0011] Preferably, the cutting device comprises a cutting device base, a cutting knife, a rotating gear, a rotating motor and a fixed gear, wherein the cutting device base is connected to the top outer wall of the frame, the rotating motor is connected to the cutting device base, the fixed gear is connected to the output end of the rotating motor through a reducer, the fixed gear and the rotating gear are both connected to the cutting device base, and the fixed gear is meshed with the rotating gear;

[0012] Preferably, the top outer wall of the base of the cutting device is also connected with a dust collecting box and an air blowing pipe which cooperate with each other.

[0013] Preferably, the heating device includes a straight vibration, a material-diverting plate, a material-diverting cylinder, a humidifying device, a heating rod, and a heating plate. The material-diverting cylinder is connected to the outer wall of the straight vibration, the material-diverting plate is connected to the output end of the material-diverting cylinder, and the heating rod cooperates with the heating plate.

[0014] Preferably, the front material picking device and the rear material picking device both include a first support plate, a second support plate, a material picking vacuum suction cup, a material picking lifting cylinder, a material picking telescopic cylinder, and a guide rail. The material picking telescopic cylinder and the guide rail are both fixedly connected to the top outer wall of the frame by screws. The first support plate is connected to the output end of the material picking telescopic cylinder, the material picking lifting cylinder is connected to the outer wall of the first support plate, the second support plate is connected to the output end of the material picking lifting cylinder, and the material picking vacuum suction cup is connected to the bottom outer wall of the second support plate.

[0015] Preferably, the material distributing fork is provided with material distributing grooves, the number of the material distributing grooves is ten, and the number of the material taking vacuum suction cups is ten.

[0016] Preferably, the lens separation device mainly comprises a fixed base, the outer wall of the fixed base is respectively connected to an extrusion drive motor and a translation drive motor, and the extrusion drive motor is connected to the output end of the translation drive motor;

[0017] The output end of the extrusion drive motor is connected to a movable rack, and the outer wall of the fixed base is also connected to an upper die drive cylinder;

[0018] The fixed base is also provided with a mold-connecting funnel;

[0019] The output end of the upper die driving cylinder is connected to an upper die supporting plate, the upper die supporting plate is connected to an optical fiber plate, and the optical fiber plate is connected to a fixed rack matched with a movable rack.

[0020] Preferably, the lens transfer device comprises a lens transfer base, a horizontal transfer drive motor, a lifting drive motor, and a lens transfer suction cup, wherein the horizontal transfer drive motor is connected to the lens transfer base, and the lens transfer suction cup is connected to the output end of the lifting drive motor.

[0021] Preferably, the tray folding and placing device mainly includes a tray folding and placing base, the bottom of which is respectively connected with a receiving tray lifting drive motor and an empty tray lifting drive motor, and the tray folding and placing base is also connected with a belt drive motor, a card tray cylinder, a receiving tray guide groove, a conveyor line blocking cylinder, a lens placement tray and an empty tray guide groove.

[0022] Compared with the prior art, the present invention provides an automatic demoulding and contact lens removal machine, which has the following beneficial effects:

[0023] 1. The automatic demoulding and contact lens machine, when working, manually puts the mold parts of the contact lens into the automatic feeding device, the automatic feeding device automatically arranges the upper and lower mold parts, and arranges them on the receiving plate of the demoulding device, the feeding fork mechanism automatically divides the two workpieces to the bottom of the punch head, the guide mechanism is lifted and inserted into the upper mold, the punching cylinder is pressed down, and the upper and lower molds are separated under the action of the buffer spring, and then the guide mechanism is lowered to put the upper mold on the guide groove of the upper mold feeding mechanism; the lower mold after mold separation is waste, the lower mold is squeezed by the feeding fork mechanism, flows into the lower mold slide groove along the arc groove of the receiving plate, and then slides to the waste box, the contact lens is automatically arranged by the upper mold feeding mechanism together with the upper mold to the turntable of the cutting device, and the rotary motor drives the rotating The gear rotates, bringing the upper die into the gap between the rotating gear and the fixed gear, and the cutter cuts the residual material on the side of the upper die. The upper die rotates under the action of the rotating gear and the fixed gear, thereby rotating and cutting the residual material on the entire side circumference of the upper die. While cutting the residual material, the air blower blows air, and the dust box sucks air under the action of the external vacuum cleaner to remove the cut residual material; the turntable of the residual material cutting device rotates to drive the upper die to the front end of the dividing device, and the conveying drive motor drives the conveyor belt to transfer the upper die to the dividing position. The fork driving cylinder drives the dividing fork to divide 10 upper dies at equal intervals. After the division, the fork driving cylinder retracts. The spacing between the 10 upper dies is equal to the spacing between 10 holes in a row of the stepping grid plate. The material picking telescopic cylinder drives the material picking lifting cylinder and the material picking vacuum suction cup to extend together, and the material is picked up. The material lifting cylinder drives the material picking vacuum suction cup to descend and absorb the 10 separated upper molds, and then the material picking lifting cylinder retracts. After the material picking telescopic cylinder retracts into place, the material picking lifting cylinder drives the material picking vacuum suction cup to descend again to place the 10 upper molds into a row of slots on the heating plate, and the material prying cylinder drives the material prying plate to advance one position, and the material prying cylinder drives the material prying plate to return to its original position. At this time, a row of upper molds has advanced one position, and the upper molds are pushed forward on the heating plate in turn. The upper molds slide on the heating plate, and the heating plate is heated by the heating rod, so as to heat and soften the upper molds, which is convenient for the subsequent lens separation device to extrude the lenses. When there is material in the last row of the heating plate, the rear material picking device absorbs this row of materials and places them on the upper mold support plate, and then the extrusion drive motor drives the moving rack to extrude the upper mold forward to the solid state. After the upper mold is squeezed and deformed to a certain extent on the fixed rack, the translation drive motor drives the extrusion drive motor and the mobile rack to translate together. The upper mold rotates under the action of the fixed rack and the mobile rack, so that the lens is evenly stressed all around and thus detaches from the curved surface of the upper mold. After the upper mold rotates one circle, the translation drive motor drives the mobile rack to reset to the initial position, and the lifting drive motor drives the lens transfer suction cup to descend to the top of the upper mold to absorb the lens. After the lens transfer suction cup absorbs the contact lens, the upper mold drive cylinder drives the upper mold support plate to retract, and the extrusion drive motor drives the mobile rack to retract at the same time. At this time, the upper mold that has taken the lens will fall from the bottom of the upper mold support plate and fall into the upper mold funnel. A material box connected to the upper mold is placed below the upper mold funnel to collect waste materials.Then the lifting drive motor drives the lens transfer suction cup to rise, the horizontal transfer drive motor drives the lens transfer suction cup to move to the top of the hole position of the lens placement tray, the lifting drive motor drives the lens transfer suction cup to descend and place the lens on the lens placement tray, and manually put the stacked empty pallets into the empty pallet guide groove. The card tray cylinder initially holds the pallet, the empty pallet lifting drive motor moves upward to lift the empty lens placement tray, and then the card tray cylinder retracts. After the empty pallet lifting drive motor descends to the height of one pallet, the card tray cylinder extends out to hold the pallet again, and the empty pallet lifting drive motor continues to descend, placing the bottom row of lens placement trays on the belt conveyor line, and the belt drive motor drives the belt to rotate to transport the lens placement tray The lens is sent to the block position of the conveyor line blocking cylinder, the conveyor line stops, and the lens transfer device starts to place lenses. After the lens placement tray is full, the conveyor line blocking cylinder drops, and the belt drive motor drives the belt to rotate to transport the lens placement tray to the bottom of the receiving tray guide slot. The conveyor line stops rotating, and the receiving tray lifting drive motor moves upward to lift the lens placement tray. When it approaches the card tray cylinder, the receiving tray lifting drive motor pauses, and the card tray cylinder retracts at the same time. The receiving tray lifting drive motor drives the lens placement tray to continue to move upward by the height of a tray, and then the card tray cylinder extends, and the receiving tray lifting drive motor retracts to its original position. After the lens placement tray in the receiving tray guide slot is full, the stacked lens placement trays are manually taken out. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional diagram of the automatic demoulding and lens taking machine for contact lenses provided by the present invention;

[0025] Figure 2 It is a top view of the automatic contact lens demoulding and lens taking machine provided by the present invention;

[0026] Figure 3 It is a three-dimensional diagram of the automatic feeding device provided by the present invention;

[0027] Figure 4 is a stereoscopic diagram of the demoulding device provided by the present invention;

[0028] Figure 5 is a three-dimensional diagram of the excess material cutting device provided by the present invention;

[0029] Figure 6 is a three-dimensional diagram of the heating and humidifying device provided by the present invention;

[0030] Figure 7 It is a three-dimensional diagram of the material distribution device provided by the present invention;

[0031] Figure 8 It is a stereoscopic diagram of the front and rear material taking devices provided by the present invention;

[0032] Fig. 9is a three-dimensional diagram of a separation lens device provided by the present invention;

[0033] Fig.10 is a three-dimensional diagram of the lens transfer device provided by the present invention;

[0034] Fig.11 It is a three-dimensional diagram of the tray storage device provided by the present invention.

[0035] In the figure: 1, frame; 2, automatic feeding device; 3, demoulding device; 4, excess material cutting device; 5, heating device; 6, material dividing device; 7, front material taking device; 8, rear material taking device; 9, lens separation device; 10, lens transfer device; 11, tray storage device; 12, receiving plate; 13, guide mechanism; 14, lower die slide; 15, upper die feeding mechanism; 16, feeding fork mechanism; 17, punching cylinder; 18, buffer spring; 19, punching head; 20, cutting device base; 21, cutter; 22, dust box; 23, rotating gear; 24, air blowing pipe; 25, rotating motor; 26, fixed gear; 27, direct vibration; 28, material shifting plate; 29, material shifting cylinder; 30, humidification device; 31, heating rod; 32, heating plate; 33, material dividing fork; 34, conveyor belt; 3 5. Conveying drive motor; 36. Fork drive cylinder; 37. Material picking vacuum suction cup; 38. Material picking lifting cylinder; 39. Material picking telescopic cylinder; 40. Guide rail; 41. Extrusion drive motor; 42. Translation drive motor; 43. Upper mold drive cylinder; 44. Upper mold support plate; 45. Fixed base; 46. Upper mold funnel; 47. Moving rack; 48. Fixed rack; 49. Fiber optic board; 50. Lens transfer base; 51. Horizontal transfer drive motor; 52. Lifting drive motor; 53. Lens transfer suction cup; 54. Material receiving tray lifting drive motor; 55. Tray receiving and placing base; 56. Belt drive motor; 57. Tray card cylinder; 58. Material receiving tray guide groove; 59. Conveyor line blocking cylinder; 60. Lens placement tray; 61. Empty tray guide groove; 62. Empty tray lifting drive motor. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0037] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0038] Example:

[0039] Reference Figure 1-11 An automatic demoulding and removing contact lens machine comprises a frame 1 and a controller, wherein the top outer wall of the frame 1 is respectively connected with an automatic feeding device 2, a demoulding device 3, a waste material cutting device 4, a heating device 5, a material dividing device 6, a front material taking device 7, a rear material taking device 8, a lens separating device 9, a lens transferring device 10, and a tray receiving and placing device 11;

[0040] The automatic feeding device 2 is mainly composed of a vibration plate, a guide mechanism 13, an upper die feeding mechanism 15 and a feeding fork mechanism 16. The vibration plate is connected to the guide mechanism 13 through a receiving plate 12, and the upper die feeding mechanism 15 and the feeding fork mechanism 16 are both matched with the guide mechanism 13.

[0041] The outer wall of the receiving plate 12 is also connected to a lower die slide 14;

[0042] The material distribution device 6 includes a material distribution fork 33, a conveyor belt 34, a conveying drive motor 35, and a fork drive cylinder 36;

[0043] The conveyor belt 34, the conveyor drive motor 35 and the fork drive cylinder 36 are all connected to the top outer wall of the frame 1 through a fixed frame, and the conveyor belt 34 is connected to the output end of the conveyor drive motor 35, and the material distribution fork 33 is slidably connected to the fixed frame.

[0044] The demoulding device 3 includes a punching cylinder 17 and a punching head 19. The punching cylinder 17 is connected to the top outer wall of the frame 1 through a support frame. The punching head 19 is connected to the output end of the punching cylinder 17. The output end of the punching cylinder 17 is also connected to a buffer spring 18 that cooperates with the punching head 19.

[0045] The cutting device 4 includes a cutting device base 20, a cutting knife 21, a rotating gear 23, a rotating motor 25 and a fixed gear 26. The cutting device base 20 is connected to the top outer wall of the frame 1, the rotating motor 25 is connected to the cutting device base 20, and the fixed gear 26 is connected to the output end of the rotating motor 25 through a reducer. The fixed gear 26 and the rotating gear 23 are both connected to the cutting device base 20, and the fixed gear 26 is meshed with the rotating gear 23.

[0046] The top outer wall of the cutting device base 20 is also connected with a dust collecting box 22 and an air blowing pipe 24 which cooperate with each other.

[0047] The heating device 5 includes a straight vibration 27, a material-diverting plate 28, a material-diverting cylinder 29, a humidifying device 30, a heating rod 31, and a heating plate 32. The material-diverting cylinder 29 is connected to the outer wall of the straight vibration 27, the material-diverting plate 28 is connected to the output end of the material-diverting cylinder 29, and the heating rod 31 cooperates with the heating plate 32.

[0048] The front material picking device 7 and the rear material picking device 8 both include a first support plate, a second support plate, a material picking vacuum suction cup 37, a material picking lifting cylinder 38, a material picking telescopic cylinder 39, and a guide rail 40. The material picking telescopic cylinder 39 and the guide rail 40 are both fixedly connected to the top outer wall of the frame 1 by screws. The first support plate is connected to the output end of the material picking telescopic cylinder 39, the material picking lifting cylinder 38 is connected to the outer wall of the first support plate, the second support plate is connected to the output end of the material picking lifting cylinder 38, and the material picking vacuum suction cup 37 is connected to the bottom outer wall of the second support plate.

[0049] The material distributing fork 33 is provided with material distributing grooves, the number of which is ten, and the number of the material taking vacuum suction cups 37 is ten.

[0050] The lens separation device 9 mainly includes a fixed base 45, the outer wall of the fixed base 45 is respectively connected to an extrusion drive motor 41 and a translation drive motor 42, and the extrusion drive motor 41 is connected to the output end of the translation drive motor 42;

[0051] The output end of the extrusion drive motor 41 is connected to a moving rack 47, and the outer wall of the fixed base 45 is also connected to an upper die drive cylinder 43;

[0052] A mold-connecting funnel 46 is also provided in the fixed base 45;

[0053] The output end of the upper die driving cylinder 43 is connected to an upper die supporting plate 44 , the upper die supporting plate 44 is connected to an optical fiber plate 49 , and the optical fiber plate 49 is connected to a fixed rack 48 that matches the moving rack 47 .

[0054] The lens transfer device 10 includes a lens transfer base 50 , a horizontal transfer drive motor 51 , a lifting drive motor 52 , and a lens transfer suction cup 53 . The horizontal transfer drive motor 51 is connected to the lens transfer base 50 , and the lens transfer suction cup 53 is connected to the output end of the lifting drive motor 52 .

[0055] The tray receiving and placing device 11 mainly includes a tray receiving and placing base 55, the bottom of which is respectively connected to a receiving tray lifting drive motor 54 and an empty tray lifting drive motor 62, and the tray receiving and placing base 55 is also connected to a belt drive motor 56, a card tray cylinder 57, a receiving tray guide groove 58, a conveyor line blocking cylinder 59, a lens placement tray 60 and an empty tray guide groove 61.

[0056] In the present invention, during specific operation, the mold parts of the contact lens are manually placed into the automatic feeding device 2, the automatic feeding device 2 automatically arranges the upper and lower mold parts, and arranges them on the receiving plate 12 of the demolding device 3, the feeding fork mechanism 16 automatically divides the two workpieces to the bottom of the punch head 19, the guide mechanism 13 is lifted and inserted into the upper mold, the punching cylinder 17 is pressed down, and the upper and lower molds are separated under the action of the buffer spring 18, and then the guide mechanism 13 is lowered to place the upper mold on the guide groove of the upper mold feeding mechanism 15; the lower mold after mold separation is waste, the lower mold is squeezed by the feeding fork mechanism 16, flows along the arc groove of the receiving plate 12 into the lower mold chute 14, and then slides to the waste box, and the contact lens is automatically arranged by the upper mold feeding mechanism 15 to the waste cutting device together with the upper mold. 4, the rotary motor 25 drives the rotary gear 23 to rotate, bringing the upper mold into the gap between the rotary gear 23 and the fixed gear 26, and the cutter 21 cuts the residual material on the side of the upper mold. The upper mold rotates under the action of the rotary gear 23 and the fixed gear 26, so as to rotate and cut the residual material of the entire side circumference of the upper mold. While cutting the residual material, the air blowing pipe 24 blows air, and the dust box 22 sucks air under the action of the external vacuum cleaner to remove the cut residual material; the rotary table of the residual material cutting device 4 rotates to drive the upper mold to rotate to the front end of the material distribution device 6, and the conveying drive motor 35 drives the conveyor belt 34 to transport the upper mold to the material distribution position, and the fork driving cylinder 36 drives the material distribution fork 33 to divide 10 upper molds at equal intervals. After the division, the fork driving cylinder 36 retracts, and the spacing between the 10 upper molds is consistent with the stepping grid The spacing of 10 holes in a row of the grid plate is equal; the material picking telescopic cylinder 39 drives the material picking lifting cylinder 38 and the material picking vacuum suction cup 37 to extend together, and the material picking lifting cylinder 38 drives the material picking vacuum suction cup 37 to descend and absorb the 10 divided upper molds, and then the material picking lifting cylinder 38 retracts. After the material picking telescopic cylinder 39 retracts to its position, the material picking lifting cylinder 38 drives the material picking vacuum suction cup 37 to descend again and puts the 10 upper molds into a row of grooves on the heating plate 32, and the material dispensing cylinder 29 drives the material dispensing plate 28 to advance one position, and the material dispensing cylinder 29 drives the material dispensing plate 28 to return to its original position. At this time, a row of 10 upper molds have advanced one position, and the upper molds are pushed forward on the heating plate 32 in turn, and the upper molds slide on the heating plate 32. The heating plate 32 is heated by the heating rod 31, thereby giving The upper mold is heated and softened to facilitate the subsequent lens separation device 9 to extrude the lens. When there is material in the last row of the heating plate 32, the rear material taking device 8 absorbs this row of materials and places it on the upper mold support plate 44, and then the extrusion drive motor 41 drives the moving rack 47 to extrude the upper mold forward onto the fixed rack 48. After the upper mold is extruded and deformed to a certain extent, the translation drive motor 42 drives the extrusion drive motor 41 and the moving rack 47 to translate together. The upper mold rotates under the action of the fixed rack 48 and the moving rack 47, so that the lens is evenly stressed all around and thus separated from the curved surface of the upper mold. After the upper mold rotates one circle, the translation drive motor 42 drives the moving rack 47 to reset to the initial position, and the lifting drive motor 52 drives the lens transfer suction cup 53 to descend to the top of the upper mold to absorb the lens.After the lens transfer suction cup 53 absorbs the contact lens, the upper mold driving cylinder 43 drives the upper mold support plate 44 to retract, and at the same time, the extrusion driving motor 41 drives the moving rack 47 to retract. At this time, the upper mold that has taken the lens will fall from the bottom of the upper mold support plate 44 and fall into the upper mold connecting funnel 46. A material box connected to the upper mold is placed under the upper mold connecting funnel 46 to collect waste materials. Then the lifting driving motor 52 drives the lens transfer suction cup 53 to rise, and the horizontal transfer driving motor 51 drives the lens transfer suction cup 53 to move to the lens. The lens placing tray 60 is just above the hole position, the lifting drive motor 52 drives the lens transfer suction cup 53 to descend and place the lens on the lens placing tray 60, and the stacked empty trays are manually placed into the empty tray guide groove 61. The tray clamping cylinder 57 initially holds the tray, and the empty tray lifting drive motor 62 moves upward to lift the empty lens placing tray 60, and then the tray clamping cylinder 57 retracts. After the empty tray lifting drive motor 62 descends a tray height, the tray clamping cylinder 57 extends to hold the tray again, and the empty tray top The lifting drive motor 62 continues to descend, placing the bottom row of lens placement trays 60 onto the belt conveyor line, and the belt drive motor 56 drives the belt to rotate and transport the lens placement tray 60 to the stop block position of the conveyor line blocking cylinder 59, and the conveyor line stops, and the lens transfer device 10 starts to place lenses. After the lens placement tray 60 is full, the conveyor line blocking cylinder 59 descends, and the belt drive motor 56 drives the belt to rotate and transport the lens placement tray 60 to the right below the receiving tray guide groove 58, and the conveyor line stops rotating, and the receiving tray lifting drive motor 54 moves upward to lift the lens placement tray 60, and when it approaches the card tray cylinder 57, the receiving tray lifting drive motor 54 stops moving, and the card tray cylinder 57 retracts at the same time, and the receiving tray lifting drive motor 54 drives the lens placement tray 60 to continue to move upward by the height of a tray, and then the card tray cylinder 57 extends, and the receiving tray lifting drive motor 54 retracts to its original position. After the lens placement tray 60 in the receiving tray guide groove 58 is full, the stacked lens placement trays 60 are manually taken out.

[0057] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automatic demoulding and removing contact lens machine, comprising a frame (1) and a controller, characterized in that: The top outer wall of the frame (1) is respectively connected with an automatic feeding device (2), a demoulding device (3), a waste material cutting device (4), a heating device (5), a material dividing device (6), a front material taking device (7), a rear material taking device (8), a lens separating device (9), a lens transferring device (10), and a tray receiving and placing device (11); The automatic feeding device (2) is mainly composed of a vibration plate, a guide mechanism (13), an upper die feeding mechanism (15) and a feeding fork mechanism (16); the vibration plate is connected to the guide mechanism (13) via a receiving plate (12); and the upper die feeding mechanism (15) and the feeding fork mechanism (16) are both matched with the guide mechanism (13); The outer wall of the receiving plate (12) is also connected to a lower die slide groove (14); The material distribution device (6) comprises a material distribution fork (33), a conveyor belt (34), a conveying drive motor (35), and a fork drive cylinder (36); The conveyor belt (34), the conveying drive motor (35) and the fork drive cylinder (36) are all connected to the top outer wall of the frame (1) through a fixed frame, and the conveyor belt (34) is connected to the output end of the conveying drive motor (35), and the material distribution fork (33) is slidably connected to the fixed frame; The demoulding device (3) comprises a punching cylinder (17) and a punching head (19); the punching cylinder (17) is connected to the top outer wall of the frame (1) via a support frame; the punching head (19) is connected to the output end of the punching cylinder (17); the output end of the punching cylinder (17) is also connected to a buffer spring (18) that matches the punching head (19); The heating device (5) comprises a straight vibration device (27), a material shifting plate (28), a material shifting cylinder (29), a humidifying device (30), a heating rod (31), and a heating plate (32); the material shifting cylinder (29) is connected to the outer wall of the straight vibration device (27); the material shifting plate (28) is connected to the output end of the material shifting cylinder (29); and the heating rod (31) cooperates with the heating plate (32).

2. The automatic demoulding and contact lens removal machine according to claim 1, characterized in that: The waste material cutting device (4) comprises a cutting device base (20), a cutting knife (21), a rotating gear (23), a rotating motor (25) and a fixed gear (26); the cutting device base (20) is connected to the top outer wall of the frame (1); the rotating motor (25) is connected to the cutting device base (20); the fixed gear (26) is connected to the output end of the rotating motor (25) via a speed reducer; the fixed gear (26) and the rotating gear (23) are both connected to the cutting device base (20), and the fixed gear (26) is meshed with the rotating gear (23).

3. The automatic demoulding and contact lens removal machine according to claim 2, characterized in that: The top outer wall of the cutting device base (20) is also respectively connected to a dust collecting box (22) and an air blowing pipe (24) which cooperate with each other.

4. The automatic demoulding and contact lens removal machine according to claim 1, characterized in that: The front material picking device (7) and the rear material picking device (8) both comprise a first support plate, a second support plate, a material picking vacuum suction cup (37), a material picking lifting cylinder (38), a material picking telescopic cylinder (39), and a guide rail (40); the material picking telescopic cylinder (39) and the guide rail (40) are both fixedly connected to the top outer wall of the frame (1) by screws; the first support plate is connected to the output end of the material picking telescopic cylinder (39); the material picking lifting cylinder (38) is connected to the outer wall of the first support plate; the second support plate is connected to the output end of the material picking lifting cylinder (38); and the material picking vacuum suction cup (37) is connected to the bottom outer wall of the second support plate.

5. The automatic demoulding and contact lens removal machine according to claim 4, characterized in that: The material distributing fork (33) is provided with material distributing grooves, the number of the material distributing grooves is ten, and the number of the material taking vacuum suction cups (37) is ten.

6. The automatic demoulding and contact lens removal machine according to claim 1, characterized in that: The lens separation device (9) mainly comprises a fixed base (45), the outer wall of the fixed base (45) being respectively connected to an extrusion drive motor (41) and a translation drive motor (42), and the extrusion drive motor (41) being connected to the output end of the translation drive motor (42); The output end of the extrusion drive motor (41) is connected to a movable rack (47), and the outer wall of the fixed base (45) is also connected to an upper die drive cylinder (43); The fixed base (45) is also provided with a mold-connecting funnel (46); The output end of the upper die driving cylinder (43) is connected to an upper die support plate (44), the upper die support plate (44) is connected to an optical fiber plate (49), and the optical fiber plate (49) is connected to a fixed rack (48) that matches the movable rack (47).

7. The automatic demoulding and contact lens removal machine according to claim 6, characterized in that: The lens transfer device (10) comprises a lens transfer base (50), a horizontal transfer drive motor (51), a lifting drive motor (52), and a lens transfer suction cup (53); the horizontal transfer drive motor (51) is connected to the lens transfer base (50), and the lens transfer suction cup (53) is connected to the output end of the lifting drive motor (52).

8. The automatic demoulding and contact lens removal machine according to claim 7, characterized in that: The tray storage device (11) mainly comprises a tray storage base (55), the bottom of which is respectively connected to a receiving tray lifting drive motor (54) and an empty tray lifting drive motor (62), and the tray storage base (55) is also connected to a belt drive motor (56), a card tray cylinder (57), a receiving tray guide groove (58), a conveyor line blocking cylinder (59), a lens placement tray (60) and an empty tray guide groove (61).

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