Automatic bag folding machine for bagged goods
By designing flexible heads and precise package devices, the existing stacked package machines have solved the problems of low loading efficiency and high package breakage rate, and automatic package casting and efficient package delivery are achieved.
Patent Information
- Application Number
- CN201911062476.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-11-02
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2039-11-02
AI Technical Summary
During the loading process, existing stacked charter machines have problems such as workers' labor intensity, low loading efficiency, and excessive casting height and easy to break the bag.
An automatic stacker with flexible head and can reduce the casting height is designed. It adopts a structure including a head, a conveying device and a moving control device. The head is equipped with a packing device, which can realize the flexible movement of the head and the precise adjustment of the casting position through the linkage mechanism and the horizontal control mechanism.
Through automated package casting and flexible package position adjustment, the probability of package breaking is reduced, the loading efficiency is improved, and the machine head is enhanced and the portability and environmental adaptability are enhanced.
Smart Images

Figure CN110697140B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of stacking equipment and relates to an automatic bag stacking machine for bagged objects. Background Art
[0002] In the field of loading bagged goods, the vast majority of domestic loading methods currently use the method of loading with the help of conveyors: manually unloading products from pallets or push carts, putting them into conveyors and transporting them to the carriages, and then workers at the other end of the conveyor place the products transported by the conveyor in the carriages. This loading method has the disadvantages of high labor intensity for workers and low loading efficiency.
[0003] Some use bag stacking machines to stack bags. The conveyor belt delivers the bags into the machine head, which then drops them down in order to complete the stacking. Since the machine head is large and heavy, it cannot fully extend into the compartment of the loading vehicle, resulting in the bag being dropped too high and easily broken. Therefore, bag breaking is a common problem and a major problem for bag stacking machines. Summary of the invention
[0004] The purpose of the present invention is to solve the above problems existing in the existing bag stacking machines and to provide an automatic bag stacking machine for bagged objects with flexible machine head and reduced bag throwing height.
[0005] The purpose of the present invention can be achieved by the following technical solutions:
[0006] The invention discloses an automatic bag stacking machine for bagged objects, which is used for delivering bagged objects from outside into a vehicle to be loaded. The machine comprises a head, a conveying device for conveying bagged objects into the head, and a moving control device, wherein the moving control device is used for controlling the translation and lifting of the head. A bag dropping device is arranged in the head for dropping bagged objects. The head comprises a fixed frame and a movable frame, wherein the movable frame is located below the fixed frame. The moving control device comprises a lifting control part for controlling the lifting of the fixed frame and a horizontal control part for controlling the horizontal movement of the head. A linkage mechanism is also provided between the fixed frame and the movable frame for keeping the two linked in the vertical direction. The horizontal control part comprises a first horizontal control mechanism for controlling the head to move back and forth along a first horizontal direction and a second horizontal control mechanism for controlling the movable frame to move back and forth relative to the fixed frame along a second horizontal direction. The bag dropping device is located on the movable frame.
[0007] The fixed frame only needs to be adjusted in one horizontal direction, which does not affect the lifting control part, thereby reducing the difficulty of combining the horizontal control part and the lifting control part. The movable frame can move flexibly relative to the fixed frame.
[0008] In the above-mentioned automatic bagging machine for bagged goods, the linkage mechanism includes a plurality of hanging frames fixedly arranged on the top of the movable frame, the plurality of hanging frames are arranged in at least two rows, a plurality of hanging beams fixedly connected to the fixed frame and parallel to each other pass through each row of hanging frames one by one, the hanging frames are in an inverted U shape, a hanging pulley is provided on the top for rotation, the hanging pulley is mounted on the top edge of the hanging beam and can move back and forth along the hanging beam, the top of the fixed frame is open, the hanging beam is fixed on the top surface of the fixed frame, the hanging frames pass through the opening from bottom to top and are hung on the hanging beam, the top of the movable frame is fitted with the bottom of the fixed frame. The top of the movable frame is fitted with the fixed frame to maintain the stability of the relative movement between the two.
[0009] In the above-mentioned automatic bagging machine for bagged articles, the second horizontal control mechanism includes a horizontal motor, a horizontal rack and a horizontal gear. The horizontal rack is horizontally arranged and fixedly connected to the suspension frame in the same row. The horizontal motor is fixedly arranged on the fixed frame. The motor shaft is connected to the horizontal gear, and the horizontal gear is meshed with the horizontal rack. The horizontal motor drives the horizontal rack, the suspension frame and the movable frame to move horizontally back and forth along the suspension beam as a whole through the meshing of the horizontal gear and the horizontal rack. The movement direction is the second horizontal direction.
[0010] In the above-mentioned automatic bag stacking machine for bagged goods, a subpacking device is also provided in the movable frame, and the subpacking device is arranged above the output end of the above-mentioned conveying device, and includes a subpacking box, a subpacking bracket, a subpacking translation mechanism and a subpacking driving device for driving the subpacking box to rotate. A subpacking station is provided at the output end of the conveying device, and a plurality of loading stations are arranged around the above-mentioned subpacking station in the movable frame. The subpacking bracket is arranged on the movable frame, and the subpacking box and the subpacking driving device are arranged on the subpacking bracket. The subpacking box can move back and forth between the subpacking station and each loading station through the subpacking translation mechanism. The subpacking box has a subpacking cavity inside, and a bag inlet and a bag outlet are respectively opened on the side and the bottom.
[0011] In the above-mentioned automatic bagging machine for bagged goods, the subpackaging translation mechanism includes a translation motor, a translation toothed belt, and a plurality of subpackaging slide rails arranged on a movable frame. The direction of the subpackaging slide rails is consistent with the direction of the station to be subpacked pointing to the corresponding packaging station. The above-mentioned subpackaging bracket is clamped in the corresponding subpackaging slide rail through a translation roller. The translation toothed belt is engaged with a group of translation gears. The translation motor is fixed on the movable frame and drives one of the translation gears to work. The subpackaging bracket is fixed to one side of the translation toothed belt.
[0012] In the above-mentioned automatic bag stacking machine for bagged goods, there are two bagging stations, which are located on both sides of the station to be transferred, and the three are arranged in the same straight line.
[0013] In the above-mentioned automatic bag folding machine for bagged goods, the sub-bag driving device includes a sub-bag motor, which is fixedly arranged on the sub-bag bracket, and the motor shaft extends vertically downward and is fixedly connected to the sub-bag box.
[0014] In the above-mentioned automatic bag stacking machine for bagged goods, the transfer box is in the shape of a cube, and the bottom surface and a side opening respectively form the above-mentioned bag outlet and bag inlet.
[0015] In the above-mentioned automatic bagging machine, the first horizontal direction is perpendicular to the second horizontal direction.
[0016] In the above-mentioned automatic bagging machine for bagged goods, a lifting drive device and a plurality of lifting channels corresponding to the above-mentioned upper bagging station are also provided in the movable frame. The upper bagging station is located at the upper end of the corresponding lifting channel, and the lower end of the lifting channel corresponds to the lower bagging station. A transfer device is provided in each lifting channel. The lifting drive device drives the transfer device to move up and down along the corresponding lifting channel so that the transfer device can switch back and forth between the upper bagging station and the lower bagging station.
[0017] In the above-mentioned automatic bagging machine for bagged goods, the lifting drive device includes a second lifting motor, a lifting toothed belt and a lifting bracket, the lifting bracket is fixedly connected to the movable frame, a plurality of lifting gears are rotatably arranged on the lifting bracket, the lifting toothed belt is meshed with the plurality of lifting gears, the second lifting motor is fixed on the lifting bracket to drive one of the lifting gears to work, and a plurality of transfer devices are fixed on the lifting toothed belt. The second lifting motor drives the lifting gear to rotate, thereby driving the lifting toothed belt to operate, and the connection point where the transfer device is connected to the lifting toothed belt can move back and forth in the vertical direction.
[0018] In the above-mentioned automatic bag stacking machine for bagged materials, the transfer device includes a lifting bracket, a flap and a first bag delivery drive mechanism, one side of the flap is fixedly connected to the first bag delivery shaft, the first bag delivery shaft is rotatably connected to the lifting bracket, and the first bag delivery drive mechanism drives the first bag delivery shaft to rotate to control the flap to rotate and realize opening and closing.
[0019] In the above-mentioned automatic bag stacking machine for bagged goods, there are two flaps arranged side by side, and the corresponding two first bag throwing axes are respectively arranged on the outer sides of the two flaps.
[0020] In the above-mentioned automatic bag stacking machine for bagged objects, the first bag delivery driving mechanism includes a first bag delivery motor, and the first bag delivery motor is fixedly arranged on the lifting bracket to drive the first bag delivery shaft to rotate.
[0021] In the above-mentioned automatic bagging machine for bagged goods, a plurality of lifting guide rods are further provided in the lifting channel. The lifting guide rods vertically pass through the lifting brackets, and the ends of the lifting guide rods are fixedly connected to the movable frame.
[0022] In the above-mentioned automatic bagging machine, the first horizontal control mechanism includes an upper guide rail and a moving trolley. The upper guide rail is located above the machine head and its extension direction is consistent with the first horizontal direction. The moving trolley is arranged on the upper guide rail and can move back and forth along the upper guide rail. The lifting control part is arranged between the fixed frame and the moving trolley, and is used to drive the fixed frame to rise and fall and move synchronously with the moving trolley.
[0023] In the above-mentioned automatic bagging machine for bagged articles, the lifting control part includes a first lifting motor, a reel and a lifting rope chain, one end of the plurality of lifting rope chains is fixed on the fixed frame, and the other end is fixed on the reel, and the first lifting motor is fixedly arranged on the moving trolley and drives the reel to work. The first lifting motor drives the reel to rotate, and the lifting rope chain is rolled up by the reel to lift the fixed frame, and the reel is reversed to unroll, and the fixed frame falls.
[0024] In the above-mentioned automatic bagging machine, there are four lifting rope chains, one end of which is respectively connected to the four corners of the fixed frame.
[0025] In the above-mentioned automatic bagging machine, the mobile trolley is also provided with a plurality of guide holes, and a plurality of guide columns are correspondingly arranged in these guide holes, and the lower ends of the guide columns are fixedly connected to the fixed frame. A group of guide pulleys are rotatably arranged in each guide hole, and the guide pulleys are grouped in pairs, and the wheel surfaces are respectively attached to the two sides of the corresponding guide columns.
[0026] In the above-mentioned automatic bagging machine for bagged goods, a plurality of anti-falling ropes are provided between the fixed frame and the movable frame, and two ends of each anti-falling rope are fixedly connected to the fixed frame and the movable frame respectively.
[0027] In the above-mentioned automatic bag stacking machine for bagged objects, the bag delivery device includes a bag delivery box, a second bag delivery drive mechanism and a bag delivery translation mechanism. The bag delivery box includes a box body and a box bottom. The top and bottom of the box body are open, and the box bottom cover is arranged at the bottom of the box body. A second bag delivery shaft is fixedly provided on one side of the box bottom. The second bag delivery shaft is rotatably connected to the box body. The second bag delivery drive mechanism drives the second bag delivery shaft to rotate to realize the opening and closing of the box bottom. The bag delivery translation mechanism controls the horizontal translation of the bag delivery box.
[0028] In the above-mentioned automatic bagging machine for bagged objects, the second bagging drive mechanism includes a second bagging motor and a bagging drive shaft, the end of the second bagging shaft is fixedly provided with a bagging gear, the bagging drive shaft is connected to the motor shaft of the second bagging motor, the surface of the bagging drive shaft is provided with spiral teeth, and the bagging gear is meshed with the bagging drive shaft. The second bagging motor drives the bagging drive shaft to rotate, and through the meshing relationship, drives the second bagging shaft to rotate, thereby controlling the flipping and opening of the box bottom.
[0029] In the above-mentioned automatic bag stacking machine for bagged goods, the box bottom has two pieces, which are rotatably connected to the two corresponding side edges of the bottom opening of the box body through their respective corresponding second bag throwing shafts, and the bag throwing gears on the corresponding second bag throwing shafts of the two box bottoms rotate in opposite directions.
[0030] In the above-mentioned automatic bag stacking machine for bagged objects, the bag delivery translation mechanism includes a first bag delivery translation mechanism and a second bag delivery translation mechanism. The first bag delivery translation mechanism includes a first motor and a group of first translation guide rails opened on the movable frame, and the direction of the first translation guide rail is consistent with the above-mentioned first horizontal direction. Multiple rows of first rollers are arranged on the bag delivery bracket, and the multiple rows of first rollers are arranged one by one in each first translation guide rail. The first motor drives the first rollers to rotate so that the bag delivery bracket moves back and forth along the first translation guide rail; the second bag delivery translation mechanism includes a second motor and a group of second translation guide rails opened on the bag delivery bracket, and the direction of the second translation guide rail is consistent with the above-mentioned second horizontal direction. Multiple second rollers are rotatably arranged on both sides of the box body, and the second rollers on both sides are correspondingly arranged in the second translation guide rails on the corresponding sides. The second motor drives the second rollers to rotate so that the box body moves back and forth along the second translation guide rail.
[0031] Compared with the prior art, the present invention utilizes a transfer device for lifting and transfer, and transfers the bagged materials to the lower part of the machine head for close-range bag delivery, which can prevent the bag from being broken due to high-distance bag delivery and reduce the probability of bag breakage. The mechanical fully automatic bag delivery can accurately deliver and stack the bagged materials without manual handling. The high degree of automation greatly improves the loading efficiency. The bag delivery device can flexibly adjust the bag delivery position, which greatly enhances the cement bag stacking capacity of the machine head and the adaptability to the stacking environment. The hard suspension is mainly composed of guide columns, which can effectively prevent vibration during the operation of the equipment and ensure smooth operation. The soft suspension is composed of a lifting rope chain and a lifting ring, which can lift the machine head and at the same time build a second line of defense for safe production. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0033] Figure 2 It is a result schematic diagram of the handpiece of the present invention.
[0034] Figure 3 It is a structural schematic diagram of the first horizontal control mechanism.
[0035] Figure 4 It is a structural diagram of the activity frame and internal devices.
[0036] Figure 5 It is a schematic diagram of the structure of the subcontracting device.
[0037] Figure 6 It is a structural schematic diagram of the lifting drive device and the transfer device.
[0038] Figure 7 It is a structural schematic diagram of a bag delivery device.
[0039] Figure 8 It is a structural diagram of a packet delivery box.
[0040] Fig. 9 It is a structural schematic diagram of the conveying device.
[0041] In the figure, 1, bagged material; 2, machine head; 3, conveying device; 4, bag delivery device; 5, fixed frame; 6, movable frame; 7, upper guide rail; 8, mobile trolley; 9, guide pulley; 10, guide column; 11, anti-fall rope; 12, reel; 13, first lifting motor; 14, suspension frame; 15, suspension pulley; 16, suspension beam; 17, horizontal motor; 18, horizontal rack; 19, horizontal gear; 20, transfer device; 21, subcontracting device; 22, subcontracting box; 23, subcontracting bracket; 24, translation toothed belt; 25, translation motor; 26, subcontracting slide rail; 27, translation roller; 28, translation gear; 29, subcontracting motor; 30, bag outlet; 31, bag inlet; 32, lifting bracket Frame; 33, flap; 34, first bag throwing axis; 35, first bag throwing motor; 36, lifting guide rod; 37, lifting toothed belt; 38, lifting bracket; 39, lifting gear; 40, bag throwing bracket; 41, bag throwing box; 42, box body; 43, box bottom; 44, second bag throwing axis; 45, second bag throwing motor; 46, bag throwing drive axis; 47, bag throwing gear; 48, first translation guide rail; 49, second translation guide rail; 50, second roller; 51, conveying bracket; 52, docking conveyor belt; 53, pitch-adjusting roller; 54, conveying roller group; 55, receiving bucket; 56, bag pushing port; 57, bag pushing channel; 58, push plate; 59, bag pushing cylinder; 60, whole bag guide plate; 61, whole bag roller. DETAILED DESCRIPTION
[0042] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0043] like Figure 1 As shown, the automatic bag stacking machine for bagged objects 1 is used to put the bagged objects 1 from outside into the vehicle to be loaded, and it includes a machine head 2, a conveying device 3 for conveying the bagged objects 1 into the machine head 2, and a moving control device. The bagged objects 1 can be various bagged materials and bagged products such as cement bags, fertilizer bags, feed, and rice bags.
[0044] The conveying device 3 is used to continuously convey the external bagged objects 1 into the machine head 2. A bag dropping device 4 is provided in the machine head 2 to sequentially drop the input bagged objects 1 into the vehicle to be loaded. The mobile control device controls the horizontal and vertical movement of the machine head 2 to adjust the bag dropping position according to actual needs.
[0045] like Figure 2 As shown, the machine head 2 includes a fixed frame 5 and a movable frame 6, and the movable frame 6 is located below the fixed frame 5. The above-mentioned mobile control device includes a lifting control part for controlling the lifting of the fixed frame 5 and a horizontal control part for controlling the horizontal movement of the machine head 2. A linkage mechanism is also provided between the fixed frame 5 and the movable frame 6 to keep the two linked in the vertical direction. The horizontal control part includes a first horizontal control mechanism for controlling the fixed frame 5 and the movable frame 6 to move back and forth along the first horizontal direction and a second horizontal control mechanism for controlling the movable frame 6 to move back and forth relative to the fixed frame 5 along the second horizontal direction. The first horizontal direction and the second horizontal direction are perpendicular. A plurality of anti-falling ropes 11 are also provided between the fixed frame 5 and the movable frame 6, and the two ends of each anti-falling rope 11 are fixedly connected to the fixed frame 5 and the movable frame 6 respectively.
[0046] like Figure 3 As shown, the first horizontal control mechanism includes an upper guide rail 7 and a moving trolley 8. The two upper guide rails 7 are parallel and located directly above the machine head 2. In this embodiment, the extension direction of the upper guide rail 7 is the first horizontal direction. The moving trolley 8 is arranged on the upper guide rail 7 and can move back and forth along the upper guide rail 7. The lifting control part is arranged between the fixed frame 5 and the moving trolley 8, and is used to drive the fixed frame 5 to rise and fall and move synchronously with the moving trolley 8.
[0047] The lifting control part includes a first lifting motor 13, a drum 12 and a lifting rope chain (not shown in the figure). One end of the multiple lifting rope chains is fixed on the fixed frame 5, and the other end passes through the central opening of the moving trolley 8 and is fixed on the drum 12. The first lifting motor 13 is fixedly arranged on the moving trolley 8 and drives the drum 12 to work through the transmission structure. In this embodiment, there are four lifting rope chains, which are respectively connected to the four corners of the fixed frame 5. When the machine head 2 needs to be lifted, the first lifting motor 13 drives the drum 12 to rotate, and the drum 12 is used to reel the lifting rope chain to lift the fixed frame 5 and the movable frame 6; when the machine head 2 needs to be lowered, the first lifting motor 13 drives the drum 12 to reverse, the drum 12 unwinds, and the machine head 2 falls by its own weight. Because there is a linkage mechanism between the fixed frame 5 and the movable frame 6, the two can maintain synchronous lifting.
[0048] The moving trolley 8 is provided with a plurality of guide holes at intervals, and a plurality of guide posts 10 are correspondingly arranged in these guide holes, and the lower end of the guide post 10 is fixedly connected to the upper end surface of the fixed frame 5. A group of guide pulleys 9 are rotatably arranged in each guide hole, and the guide pulleys 9 are arranged in pairs, and the wheel surfaces are respectively attached to the two sides of the corresponding guide posts 10. When the machine head 2 is raised or lowered, the guide posts 10 and the guide holes can play a guiding role to maintain the stability of the raising or lowering of the machine head 2, and the guide pulleys 9 clamp the corresponding guide posts 10 to ensure that there is no shaking and reduce friction.
[0049] like Figure 2As shown, the linkage mechanism includes a plurality of suspension frames 14 fixedly arranged on the top of the movable frame 6, the plurality of suspension frames 14 are arranged in two rows, the suspension frames 14 are in an inverted U-shape, a suspension pulley 15 is rotatably provided on the top, the top of the fixed frame 5 is open, the above-mentioned suspension frames 14 pass through the opening from bottom to top and extend out of the top of the fixed frame 5, two parallel suspension beams 16 are fixed at the opening on the top surface of the fixed frame 5, the suspension beams 16 pass through each row of suspension frames 14 one by one, the suspension pulley 15 is mounted on the top edge of the suspension beam 16 and can move back and forth along the suspension beam 16, the top of the movable frame 6 is in contact with the bottom of the fixed frame 5, and in this embodiment, the extension direction of the suspension beam 16 is the second horizontal direction.
[0050] The second horizontal control mechanism includes a horizontal motor 17, two horizontal racks 18 and a horizontal gear 19. The two horizontal racks 18 are arranged in parallel and are respectively fixedly connected to the two rows of suspension frames 14. The horizontal motor 17 is fixedly arranged on the fixed frame 5. Each horizontal rack 18 is meshed with a corresponding horizontal gear 19. The motor shaft of the horizontal motor 17 drives the horizontal gear 19 to work through the transmission structure. The horizontal motor 17 drives the horizontal rack 18, the suspension frame 14 and the movable frame 6 to move horizontally back and forth along the suspension beam 16 as a whole through the meshing of the horizontal gear 19 and the horizontal rack 18. The movement direction is the second horizontal direction.
[0051] like Figure 4 As shown, a package delivery device 4 and a subcontracting device 21 are provided in the movable frame 6, the subcontracting device 21 is located at the upper part of the movable frame 6, the package delivery device 4 is located at the lower part of the movable frame 6, and a transfer device 20 is provided between the two. The output end of the conveying device 3 extends all the way into the movable frame 6 and serves as a station to be subcontracted, the subcontracting device 21 is located at the station to be subcontracted, and two upper packaging stations are provided around the station to be subcontracted in the movable frame 6, the two upper packaging stations are respectively located on both sides of the station to be subcontracted and the three are in the same straight line.
[0052] like Figure 5As shown, the subcontracting device 21 includes a subcontracting box 22, a subcontracting bracket 23, a subcontracting translation mechanism and a subcontracting driving device for driving the subcontracting box 22 to rotate. The subcontracting translation mechanism includes a translation motor 25, a translation toothed belt 24, and two subcontracting slide rails 26 arranged on the top beam of the movable frame 6. The subcontracting bracket 23 is clamped in the corresponding subcontracting slide rail 26 through a translation roller 27. Two translation gears 28 are arranged on the movable frame 6 for rotation at intervals. The translation toothed belt 24 is meshed with the two translation gears 28. The translation motor 25 is fixed on the movable frame 6 and drives one of the translation gears 28 to work. The subcontracting bracket 23 is fixed to one side of the translation toothed belt 24. The translation motor 25 drives the translation toothed belt 24 to operate through the translation gear 28, thereby driving the subcontracting bracket 23 to move back and forth along the subcontracting slide rail 26. The subcontracting driving device includes a subcontracting motor 29 , which is fixedly arranged on the upper end surface of the subcontracting bracket 23 , and the motor shaft vertically passes through the subcontracting bracket 23 downward and is fixedly connected to the subcontracting box 22 .
[0053] The sub-package box 22 is in a cubic shape, and the bottom surface and a side opening form a bag outlet 30 and a bag inlet 31 respectively. When the bag is inlet, the sub-package box 22 is located at the station to be sub-packaged, and the bag inlet 31 faces the direction of the bagged objects 1. The bagged objects 1 are fed into the sub-package box 22 from the bag inlet 31 in a vertical state by the conveying device 3; then, the sub-package motor 29 controls the sub-package box 22 to rotate 90 degrees, so that the bag inlet 31 faces the upper bagging station on one side (such as Figure 5 As shown), at this time, the bagged object 1 is adjusted from the vertical packaging state to the horizontal packaging state; finally, the translation motor 25 works to drive the transfer box 22 to move horizontally to the upper packaging station. Since the bottom of the transfer box 22 is the bag outlet 30, after arriving at the upper packaging station, the bagged object 1 automatically falls from the bag outlet 30 to the upper packaging station.
[0054] Two lifting channels corresponding to the above-mentioned upper packaging stations are provided in the movable frame 6. The upper packaging station is located at the upper end of the corresponding lifting channel, and the lower end of the lifting channel corresponds to the lower packaging station. A transfer device 20 is provided in each lifting channel, and a lifting drive device is also provided between the transfer device 20 and the movable frame 6. The lifting drive device drives the transfer device 20 to move up and down along the corresponding lifting channel so that the transfer device 20 can switch back and forth between the upper packaging station and the lower packaging station.
[0055] like Figure 6 As shown, the transfer device 20 includes a lifting bracket 32, a flap 33 and a first bag throwing drive mechanism. There are two flaps 33, which are arranged side by side. A first bag throwing shaft 34 is fixedly connected to one side of each flap 33. The first bag throwing shaft 34 is rotatably connected to the lifting bracket 32. The two first bag throwing shafts 34 are respectively arranged on the outer sides of the two flaps 33. The first bag throwing drive mechanism is a first bag throwing motor 35, which is fixed to the lifting bracket 32 and drives the two first bag throwing shafts 34 to rotate synchronously in opposite directions through the transmission part to control the rotation of the flap 33 to realize opening and closing.
[0056] A plurality of lifting guide rods 36 are also provided in the lifting passage. The lifting guide rods 36 vertically pass through the lifting bracket 32 , and the ends of the lifting guide rods 36 are fixedly connected to the movable frame 6 .
[0057] The lifting drive device includes a second lifting motor, a lifting toothed belt 37 and a lifting bracket 38. The lifting bracket 38 is fixedly connected to the movable frame 6. A plurality of lifting gears 39 are rotatably arranged on the lifting bracket 38. The lifting toothed belt 37 engages with the plurality of lifting gears 39. The second lifting motor is fixed on the lifting bracket 38 to drive one of the lifting gears 39 to work. The left and right lifting brackets 32 are fixed on the lifting toothed belt 37, and the connection points are respectively located on both sides. They follow the movement of the lifting toothed belt 37 to make alternating up and down movements.
[0058] like Figure 7 As described above, the package delivery device 4 is arranged at the bottom of the movable frame 6, and includes a package delivery support 40, a package delivery box 41, a second package delivery driving mechanism, a first package delivery translation mechanism, and a second package delivery translation mechanism. Figure 8 As shown, the packet throwing box 41 includes a box body 42 and a box bottom 43. The top and bottom of the box body 42 are open, and the box bottom 43 is covered and arranged at the bottom of the box body 42. A second packet throwing shaft 44 is fixedly arranged on one side of the box bottom 43, and the second packet throwing shaft 44 is rotatably connected to the box body 42. The box bottom 43 has two pieces, which are rotatably connected to the two corresponding side edges of the bottom opening of the box body 42 through their respective corresponding second packet throwing shafts 44.
[0059] The second bag throwing drive mechanism includes a second bag throwing motor 45 and a bag throwing drive shaft 46. A bag throwing gear 47 is fixedly provided at the end of the second bag throwing shaft 44. The bag throwing drive shaft 46 is connected to the motor shaft of the second bag throwing motor 45. The surface of the bag throwing drive shaft 46 has spiral teeth. The bag throwing gear 47 meshes with the bag throwing drive shaft 46. The two box bottoms 43 rotate in opposite directions corresponding to the bag throwing gear 47 on the second bag throwing shaft 44. The second bag throwing motor 45 drives the bag throwing drive shaft 46 to rotate, and through the meshing relationship, drives the second bag throwing shaft 44 to rotate, thereby controlling the flipping and opening of the box bottom 43.
[0060] The first bag delivery translation mechanism includes a first motor and a group of first translation guide rails 48 opened on the movable frame 6. The direction of the first translation guide rails 48 is consistent with the above-mentioned first horizontal direction. Multiple rows of first rollers are arranged on the bag delivery bracket 40. The multiple rows of first rollers are arranged one by one in each first translation guide rail 48. The first motor drives the first rollers to rotate to make the bag delivery bracket 40 move back and forth along the first translation guide rails 48.
[0061] The second bag delivery translation mechanism includes a second motor and a set of second translation guide rails 49 opened on the bag delivery bracket 40. The direction of the second translation guide rails 49 is consistent with the above-mentioned second horizontal direction. A plurality of second rollers 50 are rotatably provided on both sides of the box body 42. The second rollers 50 on both sides are correspondingly arranged in the second translation guide rails 49 on the corresponding sides. The second motor drives the second rollers 50 to rotate to make the box body 42 move back and forth along the second translation guide rails 49.
[0062] like Fig. 9 As shown, the conveying device 3 includes a conveying support 51, a docking conveyor belt 52 and a plurality of adjustable rollers 53, wherein the plurality of adjustable rollers 53 are arranged in sequence to form a conveying roller group 54, wherein the docking conveyor belt 52 is arranged on the conveying support 51 and one end thereof is extended into the movable frame 6 as an output end, and the other end thereof is docked with the conveying roller group 54, wherein the docking conveyor belt 52 and the conveying roller group 54 each have their own power systems, and a sensing device is arranged on the conveying roller group 54, wherein the sensing device is used to detect the passing bagged objects 1, and an infrared sensor commonly used in the prior art can be adopted. The conveying roller group 54 is divided into at least two sections, and the power system corresponding to each section is relatively independent, and each section is provided with a first sensing device. The first sensing device detects the passing bagged objects 1, and the control system can control the conveying speed of each section of the conveying roller group 54 according to the passing interval between the two bagged objects 1 in front and behind, so as to keep the bagged objects 1 entering the docking conveyor belt 52 at a consistent interval.
[0063] The lower part of the conveying bracket 51 is provided with a receiving bucket 55, which is larger at the top and smaller at the bottom, and the conveying roller set 54 is located directly above the joint. There is a gap between the spacing rollers 53, and when the broken bag 1 passes through the conveying roller set 54, the fallen contents can fall from the gap into the receiving bucket 55 for collection, and will not accumulate on the conveying roller set 54.
[0064] A detection and separation system is also provided at the joint of the butt conveyor belt 52 and the conveyor roller group 54. The detection and separation system includes a weight sensor. A bag pushing opening 56 is provided at one side of the butt conveyor belt 52 at the weight sensor. The bag pushing opening 56 is connected to the receiving bucket 55 through a bag pushing passage 57. A push plate 58 is provided at the other side of the butt conveyor belt 52 relative to the bag pushing opening 56. The push plate 58 is connected through a bag pushing cylinder 59.
[0065] On the docking conveyor belt 52, a whole-pack mechanism is also provided between the detection and separation system and the output end of the conveying device 3. The whole-pack mechanism includes two whole-pack guide plates 60. The two whole-pack guide plates 60 are erected on both sides of the docking conveyor belt 52 and form a whole-pack channel therebetween. The whole-pack channel gradually narrows toward the direction of the machine head 2. A whole-pack roller 61 is also mounted on the upper part of the two whole-pack guide plates 60. The whole-pack roller 61 is horizontally arranged and the two ends are rotatably connected to the two whole-pack guide plates 60 respectively.
[0066] During operation, the staff first puts the bags 1 onto the front conveyor belt (not shown) for transportation. Since one end of the docking conveyor belt 52 needs to move with the machine head 2, the front conveyor belt needs to be softly connected to the conveyor roller group 54, that is, docking transmission can be performed, but a certain relative movement is allowed between the two. The bags 1 are transported into the conveyor roller group 54 in turn, and the conveying status is detected by the sensing device. The control system adjusts the conveying speed of each section of the conveyor roller group 54 in combination with the passing interval of the previous bag 1. For example, when the distance between the front and rear bags 1 is too close, the front section of the conveyor roller group 54 reduces the conveying speed to open the distance between the front and rear bags 1 to meet the specified distance; if the distance between the front and rear bags 1 is too far, the front section of the conveyor roller group 54 speeds up the conveying speed to shrink the distance between the front and rear bags 1.
[0067] During the conveying process, if there is a broken bag, the fallen contents can fall from the gap into the receiving bucket 55 for collection (it can be equipped with dust collection equipment to prevent secondary pollution), and the weight of the bag 1 is reduced. In the detection and separation system, if the weight of the bag 1 is less than the set weight, it proves that the bag 1 is broken, and the bag pushing cylinder 59 works to drive the push plate 58 to push the broken bag out of the bag pushing port 56, and the broken bag enters the joint through the bag pushing channel 57 for recovery. When the bag 1 passes through the bagging mechanism, the left and right bagging guide plates 60 align and adjust the two sides of the bag 1, and the bagging roller 61 trims the surface of the bag 1. After the bagging is completed, the bag 1 is transported to the transfer station at the output end by the docking conveyor belt 52.
[0068] The bag inlet 31 of the sub-packaging box 22 at the sub-packaging station faces the incoming bag direction, and the bagged object 1 is directly fed into the sub-packaging box 22. The sub-packaging motor 29 controls the sub-packaging box 22 to rotate 90 degrees, so that the bag inlet 31 faces the lifting channel on one side, and the bagged object 1 is adjusted from the vertical bagging state to the horizontal bagging state, and at this time, the lifting bracket 32 and the flap 33 in the lifting channel are already at the highest position of the upper bagging station. Next, the translation motor 25 drives the sub-packaging box 22 to move horizontally to the upper bagging station. After arriving at the upper bagging station, the bagged object 1 automatically falls from the bag outlet 30 onto the flap 33 at the upper bagging station. After that, the second lifting motor starts to work, driving the lifting toothed belt 37 to operate, driving the lifting bracket 32 and the flap 33 carrying the bagged objects 1 to descend to the lower bagging station, and finally the first bagging motor 35 drives the two first bagging shafts 34 to rotate synchronously to control the two flaps 33 to open downward, and the bagged objects 1 fall into the corresponding bagging box 41 below by their own weight. Since the two groups of transfer devices 20 are fixed on the same lifting toothed belt 37 and are arranged on both sides, when one group of transfer devices 20 descends to the corresponding lower bagging station, the other group of transfer devices 20 just rises to the corresponding upper bagging station, and the two groups of transfer devices 20 realize alternating lifting and receiving packages, and the subcontracting device 21 also cooperates with the two groups of transfer devices 20 to realize left and right coordinated subcontracting.
[0069] After the bag box 41 receives the bag 1, the second bag motor 45 drives the bag driving shaft 46 to rotate, and through the meshing relationship, drives the second bag shaft 44 to rotate, thereby controlling the box bottom 43 to flip downward and open, and the bag 1 finally falls and is thrown into the loading vehicle.
[0070] The present invention is equipped with multiple groups of horizontal and vertical adjustment mechanisms to achieve accurate delivery and stacking of bagged objects 1. For example: the first horizontal control mechanism controls the head 2 as a whole to adjust and move in the first horizontal direction, the second horizontal control mechanism controls the movable frame 6 to adjust and move relative to the fixed frame 5 in the second horizontal direction, and the first bag delivery translation mechanism controls the bag delivery bracket 40 and the bag delivery box 41 to move to the rear of the movable frame 6 before delivering bags, so that the fixed frame 5 and the movable frame 6 avoid the side panels, the rear door and the front of the vehicle, etc., and deliver the bagged objects 1 to a distance close to the rear door of the vehicle to ensure that the bagged objects 1 are fully stacked. The second bag delivery translation mechanism can control the number and spacing of bags delivered in the same row in the second horizontal direction. Through the translation adjustment in the first horizontal direction and the second horizontal direction, the first layer of bags are delivered in sequence to complete the stacking, and then the head 2 is lifted to the bag delivery height of the upper layer, and the above-mentioned bag delivery process is repeated to complete the bag delivery and stacking of the bagged objects 1. Each time, the bags are delivered at a low position, and the first column can also be stacked first, and then the bags are stacked one by one.
[0071] It should be understood that in the claims and description of the present invention, all "including..." should be understood as an open-ended meaning, that is, its meaning is equivalent to "at least contains...", and should not be understood as a closed meaning, that is, its meaning should not be understood as "only includes...".
[0072] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. An automatic bagging machine for placing bagged objects (1) outside into a vehicle to be loaded, characterized in that: The invention comprises a machine head (2), a conveying device (3) for conveying bagged objects (1) into the machine head (2), and a moving control device, the moving control device being used to control the translation and lifting of the machine head (2). A bag dropping device (4) is arranged in the machine head (2) for dropping the bagged objects (1). The machine head (2) comprises a fixed frame (5) and a movable frame (6), the movable frame (6) being located below the fixed frame (5). The moving control device comprises a lifting control part for controlling the lifting of the fixed frame (5) and a horizontal control part for controlling the horizontal movement of the machine head (2). A linkage mechanism is also provided between the fixed frame (5) and the movable frame (6) so that the two can be linked in the vertical direction. The horizontal control part comprises a first horizontal control mechanism for controlling the machine head (2) to move back and forth in a first horizontal direction and a second horizontal control mechanism for controlling the movable frame (6) to move back and forth in a second horizontal direction relative to the fixed frame (5). The bag dropping device (4) is located on the movable frame (6). The bag dropping device (4) comprises a bag dropping box (41), a second bag dropping driving mechanism and a bag dropping translation mechanism. The bag throwing box (41) comprises a box body (42) and a box bottom (43), the top and bottom of the box body (42) are open, the box bottom (43) is covered and arranged on the bottom of the box body (42), a second bag throwing shaft (44) is fixedly provided on one side of the box bottom (43), the second bag throwing shaft (44) is rotatably connected to the box body (42), the second bag throwing driving mechanism drives the second bag throwing shaft (44) to rotate to realize the opening and closing of the box bottom (43), and the bag throwing translation mechanism controls the translation of the horizontal height of the bag throwing box (41); the bag throwing translation mechanism The mechanism comprises a first bag throwing translation mechanism and a second bag throwing translation mechanism, the first bag throwing translation mechanism comprises a first motor and a group of first translation guide rails (48) provided on a movable frame (6), the direction of the first translation guide rails (48) being consistent with the first horizontal direction, a plurality of rows of first rollers being provided on the bag throwing bracket (40), the plurality of rows of first rollers being provided one-to-one in each of the first translation guide rails (48), the first motor driving the first rollers to rotate so that the bag throwing bracket (40) moves back and forth along the first translation guide rails (48); The second bag delivery translation mechanism comprises a second motor and a set of second translation guide rails (49) provided on the bag delivery bracket (40), the direction of the second translation guide rails (49) being consistent with the second horizontal direction, a plurality of second rollers (50) being rotatably provided on both sides of the box body (42), the second rollers (50) on both sides being correspondingly provided in the second translation guide rails (49) on the corresponding sides, the second motor driving the second rollers (50) to rotate so that the box body (42) moves back and forth along the second translation guide rails (49); the linkage mechanism comprises a plurality of suspension frames (14) fixedly provided on the top of the movable frame (6), the plurality of suspension frames (14) being arranged in at least two rows, a plurality of suspension beams (16) fixedly connected to the fixed frame (5) and parallel to each other ) pass through each row of suspension frames (14) one by one, the suspension frame (14) is in an inverted U-shape, and a suspension pulley (15) is rotatably provided at the top, the suspension pulley (15) is mounted on the top of the suspension beam (16) and can move back and forth along the suspension beam (16), the top of the fixed frame (5) is open, the suspension beam (16) is fixed on the top surface of the fixed frame (5), the above-mentioned suspension frame (14) passes through the opening from bottom to top and is hung on the suspension beam (16), and the top of the movable frame (6) is in contact with the bottom of the fixed frame (5); the movable frame (6) is also provided with a subcontracting device (21), and the subcontracting device (21) is arranged above the output end of the above-mentioned conveying device (3), and it includes a subcontracting box (22), a subcontracting bracket (2 3), a subcontracting translation mechanism and a subcontracting driving device for driving the subcontracting box (22) to rotate, a subcontracting station to be subcontracted is provided at the output end of the conveying device (3), a plurality of loading stations are arranged around the above-mentioned subcontracting station in the movable frame (6), a subcontracting support (23) is arranged on the movable frame (6), the subcontracting box (22) and the subcontracting driving device are arranged on the subcontracting support (23), the subcontracting box (22) can move back and forth between the subcontracting station to be subcontracted and each loading station through the subcontracting translation mechanism, the subcontracting box (22) has a subcontracting cavity inside, and a bag inlet (31) and a bag outlet (30) are respectively opened on the side and the bottom; the movable frame (6) is also provided with a lifting driving device and a plurality of loading stations one by one. The corresponding lifting channel has an upper bagging station located at the upper end of the corresponding lifting channel, and the lower end of the lifting channel corresponds to the lower bagging station. A transfer device (20) is provided in each lifting channel. The lifting drive device drives the transfer device (20) to move up and down along the corresponding lifting channel so that the transfer device (20) can switch back and forth between the upper bagging station and the lower bagging station. The transfer device (20) comprises a lifting bracket (32), a flap (33) and a first bagging drive mechanism. One side of the flap (33) is fixedly connected to the first bagging shaft (34). The first bagging shaft (34) is rotatably connected to the lifting bracket (32). The first bagging drive mechanism drives the first bagging shaft (34) to rotate so as to control the flap (33) to rotate and realize opening and closing.
2. The automatic bagging machine according to claim 1, characterized in that: There are two subcontracting stations, which are located on both sides of the subcontracting station, and the three are arranged in the same straight line.
3. The automatic bagging machine according to claim 1, characterized in that: The lifting drive device comprises a second lifting motor, a lifting toothed belt (37) and a lifting bracket (38); the lifting bracket (38) is fixedly connected to the movable frame (6); a plurality of lifting gears (39) are rotatably arranged on the lifting bracket (38); the lifting toothed belt (37) is meshed with the plurality of lifting gears (39); the second lifting motor is fixed on the lifting bracket (38) to drive one of the lifting gears (39) to work; and a plurality of transfer devices (20) are fixed on the lifting toothed belt (37).
4. The automatic bagging machine according to claim 1 or 2, characterized in that: The first horizontal control mechanism comprises an upper guide rail (7) and a movable trolley (8); the upper guide rail (7) is located above the machine head (2) and its extension direction is consistent with the first horizontal direction; the movable trolley (8) is arranged on the upper guide rail (7) and can move back and forth along the upper guide rail (7); and the lifting control part is arranged between the fixed frame (5) and the movable trolley (8) and is used to drive the fixed frame (5) to rise and fall and to move synchronously with the movable trolley (8).
Citation Information
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