Hydrographic cableway automatic cleaning oiler

By designing automated hydrological cable cleaning oil device, the problems of safety hazards, low efficiency, and high maintenance costs in existing technologies have solved the existing problems of artificial operations, low efficiency, and high maintenance costs, and realized high -efficiency and safe cable cleaning and oil work.

CN110701471BActive Publication Date: 2025-01-28CHENGDE GASOLINEEUM COLLEGE +1
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Patent Information

Application Number
CN201911060897.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-11-01
Publication Date
2025-01-28
Estimated Expiration
2039-11-01

AI Technical Summary

Technical Problem

The cleaning and oiling of existing hydrological cables rely on manual operations, which poses safety hazards, inefficient efficiency and high maintenance costs.

Method used

A hydrological cable automatic cleaning oil device is designed, including oil storage components, power components, cleaning components, and oil -coating components. The wireless remote control power component moves along the cable track. Apply oil and automatically refuel through the oil pipe.

Benefits of technology

The automated cleaning and oil of hydrological cable roads improve the efficiency and safety of work, reduce maintenance costs, and avoid the risk of artificial high -altitude operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of online cleaning equipment for hydrological cableways, and specifically to an automatic cleaning oiler for hydrological cableways; a power component, a rust removal component and an oiling component of the device are all designed to be openable or detachable, so that the device can be conveniently installed on a cableway steel cable to clean the cableway steel cable online; the device is driven by its own motor and does not require auxiliary device traction; the rust removal component of the device is convenient for switching working states; the oiling of the device is also driven by a motor, so that the amount and speed of asphalt or calcium-based grease entering the oiling component through an oil pipe are precisely controlled; the device is easy to operate, efficient and fast, suitable for oiling operations on a variety of cable diameters, improves the safety factor, reduces labor intensity, shortens the oiling time, improves work efficiency and quality, provides a strong guarantee for the normal and safe use of flood prevention and flood preparedness and river crossing equipment, and has certain economic market benefits and promotion and application prospects.
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Description

Technical Field

[0001] The invention relates to the technical field of hydrological cableway online cleaning equipment, and in particular to an automatic cleaning oiler for a hydrological cableway. Background Art

[0002] With the continuous development of science and technology, the modern technical equipment and facilities in the hydrological industry are constantly innovating, iterating, developing and applying. As a special hydrological test equipment that can be operated and controlled from the shore to test river flow, sediment and other work, the hydrological cableway is mainly composed of load-bearing cables (main cables), traction cables (circular cables, lifting cables), brackets, cranes, winches and other parts. Compared with other traditional hydrological test facilities, it has higher positioning accuracy, does not require test personnel to go into the water during high floods, is safe and reliable, and easy to operate. It is widely used in flow measurement, detection and distance measurement.

[0003] However, since hydrographic cableways are often laid in the field, and their main cables remain stationary once installed, they are exposed to the outside world for a long time, and are easily corroded by wind, rain, sun, and dust. If they are not kept clean regularly, they are easy to produce antibodies, interfere with the transmission of signals, or corrode and break, causing economic losses, and bringing inconvenience to hydrographic testing. According to relevant national documents and practical requirements such as "Design and Maintenance of Hydrographic Crossing Facilities", they must be maintained regularly. Generally, they need to be decontaminated, cleaned, and oiled once a year. The traction cables and other running wire ropes should be cleaned no less than 2 to 3 times a year, and the parts that often enter the water should be properly increased. It is also necessary to regularly check the joints of the ropes and anchors, and apply calcium-based grease to prevent rust. Traditional maintenance mainly relies on workers to ride a crane to manually clean, decontaminate, clean, and oil. The entire cleaning and oiling process takes a long time, the oiling is uneven, and high-altitude operations are prone to accidental personal injuries. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] The purpose of the present invention is to overcome the shortcomings of the prior art and to provide an automatic cleaning and oiling device for hydrological cableways, which is easy to use, efficient, safe and can be promoted. It can independently clean and oil the hydrological cableways to reduce the maintenance costs of the hydrological cableways, improve the maintenance work efficiency, improve the maintenance operating environment, increase the safety of maintenance, and avoid the recurrence of personal injury accidents.

[0006] (II) Technical solution

[0007] An automatic cleaning oiler for a hydrographic cableway, including an oil storage assembly for storing lubricating grease and for refueling the oiling assembly;

[0008] The power assembly is used to clamp the cableway cable to prevent it from falling off and drive the entire device to move along the cableway cable;

[0009] A cleaning component for cleaning the cableway cables;

[0010] An oiling assembly, used for oiling the cableway cables;

[0011] An oiling pipe is used to guide the lubricating grease in the oil storage component into the oiling component;

[0012] and a connecting piece, which is used to detachably connect the oil storage assembly below the power assembly.

[0013] Furthermore, the oil storage assembly includes an oil cylinder, a bottom plate, a top plate, a tie rod, a screw motor, a movable screw, an oil outlet nozzle and a piston plate;

[0014] The oil cylinder is arranged horizontally, with a top plate at the left end and a bottom plate at the right end; a tie rod is connected between the top plate and the bottom plate, and the tie rod is evenly arranged in the circumference; an oil outlet nozzle is arranged on the bottom plate, and an upper oil pipe is connected to the outside of the oil outlet nozzle; an oil replenishing port is also arranged on the right side of the oil cylinder, and a cover is arranged on the oil replenishing port; a piston plate is arranged inside the oil cylinder;

[0015] A screw motor is arranged on the left side of the top plate, and the screw motor is arranged with a moving screw; the moving screw penetrates the top plate and extends into the oil cylinder; the inner end of the moving screw and the piston plate are rotationally connected through a bearing.

[0016] Furthermore, the power assembly includes an upper box body and a lower box body, the upper box body is arranged above the lower box body; an opening is arranged at the bottom of the upper box body, and an opening is arranged at the top of the lower box body; the upper box body and the lower box body are connected by rotating hinges at the rear side, and are connected by snap-fitting at the front side; left card interfaces are correspondingly arranged on the left sides of the upper box body and the lower box body for clamping the cleaning assembly; right card interfaces are correspondingly arranged on the right sides of the upper box body and the lower box body for clamping the oiling assembly.

[0017] Furthermore, a plurality of upper clamping structures are arranged in the upper box body at intervals along the left and right directions; the upper clamping structure includes a lifting screw, a clamping nut, a mounting frame, an upper clamping wheel, a mounting shaft, a limit plate and an adjustment hole;

[0018] The lifting screw passes through the top of the upper box body; a clamping nut is threaded on the lifting screw, and the clamping nuts are symmetrically arranged at the upper and lower parts of the upper box body to clamp the lifting screw to the top of the upper box body; an adjustment hole is also opened on the clamping nut corresponding to the lower part of the front or rear side of the upper box body; the bottom end of the lifting screw is rotatably connected to a mounting frame, and the mounting frame is provided with an upper clamping wheel through a mounting shaft; vertical limit grooves are also provided on the front and rear sides of the upper box body, and both ends of the mounting shaft pass through the limit grooves; a thread is provided on the outer end of the mounting shaft and is threadedly connected to a limit plate; the limit plate and the outer wall of the upper box body overlap.

[0019] Furthermore, two lower clamping wheels are arranged at intervals in the left and right directions in the lower box body, and nylon is inlaid on the lower clamping wheels; the lower clamping wheels are externally connected to a servo motor, and the two servo motors are distributed on both sides of the lower box body to maintain the balance of the center of gravity and ensure the stability of the power component when working.

[0020] Furthermore, the cleaning assembly adopts a semi-cylindrical split symmetrical design, including a type of housing, a type of holder, a type of mounting plate, a mounting ring, a hinged seat, a cleaning claw, an electric push rod and a push piece;

[0021] A card holder is provided at the right end of the first-class housing, and a card slot is provided between the first-class housing and the first-class card holder for carding at the left card interface; a mounting ring is provided at the left end of the first-class housing, and hinge seats are evenly provided on the mounting ring in a circumferential direction; the tail end of the cleaning claw is hinged to the hinge seat and is provided with a torsion spring, which makes the inner tip of the cleaning claw tend to rotate counterclockwise to prevent the cleaning claw from opening and bouncing up during cleaning; the inner tip of the cleaning claw is twisted out of an angle to adapt to the helical angle of the spiral groove of the cableway steel cable; a push piece is provided on the right side of the cleaning claw, and the push piece is connected to the telescopic end of the electric push rod, and the other end of the electric push rod is fixed to the first-class housing;

[0022] A type of mounting plate is also provided on the outer wall of the first type of shell; a type of mounting plate is provided with mounting holes, and the two cleaning components are detachably assembled into a cylindrical structure by bolting and fixing the corresponding arc-shaped plates with mounting holes.

[0023] Furthermore, the oiling assembly adopts a semi-cylindrical split symmetrical design, including a second-type housing, a second-type holder, an oil inlet and a second-type mounting plate;

[0024] A Class II socket is provided at the left end of the Class II shell, and a Class II socket is provided between the Class II shell and the Class II socket for being connected to the right socket; a Class II mounting plate is also provided on the outer wall of the Class II shell; mounting holes are provided on the Class II mounting plate, and the oiling components can be detachably assembled into a cylindrical structure by bolt connection and fixing through corresponding arc plates with mounting holes; an oiling port is also provided on the Class II shell of one of the oiling components, and an oil inlet nozzle is provided, and the oil inlet nozzle is connected to the oiling pipe.

[0025] Furthermore, hanging plates are arranged on both sides of the left end of the bottom of the lower box body, and hanging holes are arranged on the hanging plates for connecting the top of the connecting piece; the connecting piece is a hanging rod, and hooks are arranged at both ends of the hanging rod, one end is hooked on the hanging hole, and the other end is hooked on the pull rod.

[0026] Furthermore, the screw motor, servo motor and electric push rod are all equipped with rechargeable batteries and work through long-distance wireless remote control; the screw motor and servo motor share a rechargeable battery, and the drive lines of the two servo motors are cross-connected on the wireless remote control panel.

[0027] The method for using the automatic cleaning oiler for hydrographic cableway includes the following steps:

[0028] S1, assembly installation: Wrap the cleaning assembly around the cableway steel cable and assemble it, and set the oiling assembly on the right side of the cleaning assembly and also wrap it around the cableway steel cable and assemble it;

[0029] S2, install the device on the cableway cable: unfasten the buckle of the power assembly to open the upper box body and the lower box body, clamp the cableway cable between the upper clamping wheel and the lower clamping wheel, and adjust the clamping tightness by adjusting the adjusting nut of the upper clamping assembly; then adjust the right end of the cleaning assembly to the left clamping interface and the left end of the oiling assembly to the right clamping interface; then cover the upper box body and the lower box body and lock the buckle; suspend the oil storage assembly under the power assembly through the connecting piece and connect it to the upper oil pipe;

[0030] S3, cleaning, oiling and returning the cableway cable: the servo motor is controlled to rotate by long-distance wireless remote control, so that the power assembly moves along the cableway cable. The inner end of the cleaning claw of the cleaning assembly cooperates with the spiral groove of the cableway cable under the action of the torsion spring, and cleans the oil sludge in the spiral groove of the cableway cable when moving; when the cleaning assembly moves, it can also adapt to the path of the spiral groove of the cableway cable to rotate;

[0031] The screw motor is controlled to rotate by long-distance wireless remote control, so that the movable screw pushes the piston plate to move, and the oiling assembly is re-oiled through the oiling pipe, so as to re-oil the cleaned cableway steel cable;

[0032] The servo motor is controlled to reverse by long-distance wireless remote control to make the power component return;

[0033] The oiling operation can be carried out during cleaning or during the return trip;

[0034] In addition, when returning, it is necessary to use a long-distance wireless remote control to make the electric push rod push the push piece to lift the cleaning claw, so that the cleaning claw is separated from the spiral groove of the cableway steel cable to prevent the newly applied grease in the spiral groove of the cableway steel cable from being scraped off;

[0035] S4, remove the device: After the power assembly returns to the starting point, remove the device from the wire rope.

[0036] (III) Beneficial effects

[0037] The present invention provides an automatic cleaning oiler for hydrographic cableways, which has the following advantages:

[0038] 1. The power component, cleaning component and oiling component of the device are all designed to be openable or detachable, which is convenient for installing the device on the cableway cable and performing online cleaning of the cableway cable; the cleaning component and oiling component are designed in various ways according to the different diameters of the cable, which is convenient for replacement and improves the applicability of the device.

[0039] 2. The device is driven by its own motor and does not require auxiliary traction. It is also equipped with an easily adjustable upper clamp structure, which enables the device to adapt to different working environments such as cables with multiple diameters and climbing slopes at multiple angles.

[0040] 3. The cleaning component of this device is convenient for switching working states. When cleaning, the electric push rod is in a retracted state by default, and the cleaning work is carried out by pressing the torsion spring at the top. When the work is completed and the device needs to return, the electric push rod extends, pushing the push piece to move and lift the cleaning claw, so that the cleaning claw is separated from the spiral groove of the cableway cable to prevent the new grease in the spiral groove of the cableway cable from being scraped off.

[0041] 4. The oiling and lubrication of the device is also driven by a motor, which is convenient for accurately controlling the amount and speed of the calcium-based grease entering the oiling component through the oil pipe.

[0042] 5. This device adopts wireless remote control, which can realize remote adjustment, avoid long-term manual high-altitude operations, and improve safety.

[0043] In summary, the device is easy to operate, efficient and fast, suitable for oiling operations of various cable diameters, improves the safety factor, reduces labor intensity, shortens the oiling time, improves work efficiency and quality, and provides a strong guarantee for the normal and safe use of flood prevention and flood preparation and river crossing equipment. It has certain economic market benefits and promotion and application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only for the present invention to protect some embodiments. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0045] Figure 1 It is a structural diagram of the present invention;

[0046] Figure 2 It is a structural diagram of the oil storage component;

[0047] Figure 3 This is the internal structure diagram of the oil storage component;

[0048] Figure 4 It is the front view of the power assembly;

[0049] Figure 5 It is the rear view of the power assembly;

[0050] Figure 6 A three-dimensional image of the power assembly after removing the servo motor;

[0051] Figure 7 This is the internal structure diagram of the power component;

[0052] Figure 8 is a perspective view of a cleaning component;

[0053] Fig. 9 This is a structural diagram of the cleaning claw;

[0054] Fig.10 This is a diagram of the internal structure of the cleaning component;

[0055] Fig.11 Assembly drawings for cleaning components and power components;

[0056] Fig.12 is a perspective view of an oiling assembly;

[0057] Fig.13 It is a structural diagram of the oiling component;

[0058] Fig.14 This is a diagram of the internal structure of the oiling component;

[0059] Fig.15 Assembly drawings for oiling components and power components;

[0060] Fig.16 This is a structural diagram of another embodiment of the present invention.

[0061] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0062] 1- oil storage assembly, 101- oil cylinder, 102- bottom plate, 103- top plate, 104- tie rod, 105- screw motor, 106- moving screw, 111- oil outlet nozzle, 112- piston plate;

[0063] 2-power assembly, 201-upper box body, 2011-limiting groove, 2012-left card interface, 2013-right card interface, 202-lower box body, 2021-hanging plate, 2022-counterweight block, 203-buckle, 204-loose-leaf, 205-upper clamping structure, 2051-lifting screw, 2052-clamping nut, 2053-mounting frame, 2054-upper clamping wheel, 2055-mounting shaft, 2056-limiting plate, 2057-adjusting hole, 2061-servo motor, 2064-lower clamping wheel;

[0064] 3-cleaning assembly, 301-a type of housing, 302-a type of card seat, 303-a type of mounting plate, 304-mounting ring, 3051-hinge seat, 3052-cleaning claw, 306-electric push rod, 307-push sheet, 308-a type of card slot;

[0065] 4- oiling assembly, 401- second-class housing, 402- second-class card holder, 403- oil inlet, 404- second-class mounting plate, 405- second-class card slot;

[0066] 5-upper oil pipe, 6-connecting piece, 7-arc plate, 8-camera. DETAILED DESCRIPTION

[0067] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0068] In the description of the present invention, it should be noted that, if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, if the terms "first", "second", "third" appear, they are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0069] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0070] Example 1

[0071] See also Figure 1 The present invention is an automatic cleaning oiler for hydrographic cableway.

[0072] It includes an oil storage component 1 for storing lubricating grease and adding oil to an oiling component 4;

[0073] The power assembly 2 is used to clamp the cableway steel cable to prevent it from falling off, and drive the entire device to move along the cableway steel cable;

[0074] A cleaning component 3, used for cleaning the cableway wire rope;

[0075] An oiling assembly 4, used for oiling the cableway steel cables;

[0076] The upper oil pipe 5 is used to guide the lubricating grease in the oil storage component 1 into the oiling component 4;

[0077] And a connecting piece 6 is used to detachably connect the oil storage assembly 1 below the power assembly 2.

[0078] Example 2

[0079] Reference Figure 1-16 The present invention is an automatic cleaning oiler for hydrographic cableway.

[0080] It includes an oil storage component 1 for storing lubricating grease and adding oil to an oiling component 4;

[0081] The power assembly 2 is used to clamp the cableway steel cable to prevent it from falling off, and drive the entire device to move along the cableway steel cable;

[0082] A cleaning component 3, used for cleaning the cableway cable;

[0083] An oiling assembly 4, used for oiling the cableway steel cables;

[0084] The upper oil pipe 5 is used to guide the lubricating grease in the oil storage component 1 into the oiling component 4;

[0085] And a connecting piece 6 is used to detachably connect the oil storage assembly 1 below the power assembly 2.

[0086] The oil storage assembly 1 includes an oil cylinder 101, a bottom plate 102, a top plate 103, a pull rod 104, a screw motor 105, a moving screw 106, an oil outlet nozzle 111 and a piston plate 112;

[0087] The oil cylinder 101 is arranged horizontally, with a top plate 103 fixedly connected to the left end and a bottom plate 102 fixedly connected to the right end; a tie rod 104 is also connected between the top plate 103 and the bottom plate 102, and the tie rod 104 is evenly arranged in the circumferential direction; an oil outlet nozzle 111 is installed on the bottom plate 102, and the oil outlet nozzle 111 is externally connected to the upper oil pipe 5; an oil replenishing port is also arranged on the right part of the oil cylinder 101, and the oil replenishing port is equipped with a cover; a piston plate 112 is installed in the oil cylinder 101;

[0088] A screw motor 105 is installed on the left side of the top plate 103, and the screw motor 105 is provided with a moving screw 106; the moving screw 106 penetrates the top plate 103 and extends into the oil cylinder 101; the inner end of the moving screw 106 and the piston plate 112 are rotatably connected through a bearing.

[0089] Specifically, the oil cylinder 101 stores calcium-based grease, which needs to be pushed to flow into the oiling assembly 4;

[0090] The screw motor 105 is equipped with a rechargeable battery (not shown) and operates through a long-distance wireless remote control; starting the screw motor 105 causes the movable screw 106 to move, driving the piston plate 112 to move, and accurately controlling the amount and speed of the calcium-based grease entering the oiling component 4 through the upper oil pipe 5.

[0091] Among them, the power component 2 includes an upper box body 201 and a lower box body 2012, the upper box body 201 is arranged above the lower box body 2012; an opening is provided at the bottom of the upper box body 201, and an opening is provided at the top of the lower box body 2012; the upper box body 201 and the lower box body 2012 are rotatably connected at the rear side by a hinge 204, and the front side is movably connected by a buckle 203; the left side of the upper box body 201 and the lower box body 2012 are correspondingly processed with a left card interface 2012 for card-connecting the cleaning component 3; the right side of the upper box body 201 and the lower box body 2012 are correspondingly processed with a right card interface 2013 for card-connecting the oiling component 4.

[0092] Among them, a plurality of groups of upper clamping structures 205 are arranged in the upper box body 201 at intervals along the left and right directions. According to the actual design and use effect, it is recommended that there are no less than 3 groups; the upper clamping structure 205 includes a lifting screw 2051, a clamping nut 2052, a mounting frame 2053, an upper clamping wheel 2054, a mounting shaft 2055, a limit plate 2056 and an adjustment hole 2057;

[0093] The lifting screw 2051 passes through the top of the upper box body 201; a clamping nut 2052 is threaded on the lifting screw 2051, and the clamping nut 2052 is symmetrically arranged at the upper and lower parts of the upper box body 201, so as to clamp and fix the lifting screw 2051 on the top of the upper box body 201; an adjustment hole 2057 is also provided in the clamping nut 2052 corresponding to the lower part of the front or rear side of the upper box body 201; the bottom end of the lifting screw 2051 is rotatably connected to a mounting frame 2053, and the mounting frame 2053 is provided with an upper clamping wheel 2054 through a mounting shaft 2055; vertical limit grooves 2011 are also provided on the front and rear sides of the upper box body 201, and both ends of the mounting shaft 2055 pass through the limit grooves 2011; the outer end of the mounting shaft 2055 is processed with a thread and is threaded with a limit plate 2056; the limit plate 2056 overlaps the outer wall of the upper box body 201.

[0094] Among them, two lower clamping wheels 2064 are installed in the lower box body 2012 at intervals along the left and right directions. The lower clamping wheels 2064 are inlaid with nylon to increase the friction with the steel cable; the lower clamping wheels 2064 are externally connected to a servo motor 2061, and the two servo motors 2061 are distributed on both sides of the lower box body 202 to maintain the balance of the center of gravity and ensure the stability of the power component 2 when working; if necessary, a counterweight block can also be fixed on the lower box body 2012 to enhance the balance.

[0095] Specifically, the upper box body 201 and the lower box body 202 can be opened after unlocking the buckle 203, so that the cableway cable can be adjusted between the upper and lower clamping wheels; the clamping nut 2052 is turned by an open-end wrench to loosen the lifting screw 2051, and the lifting screw 2051 is used to adjust the vertical position of the upper clamping wheel 2054 and the lower clamping wheel 2063, and then the lifting screw 2051 is re-locked, thereby adjusting the contact area and tightness of the upper clamping wheel 2054, the lower clamping wheel 2063 and the cableway cable, tightening the cableway cable to prevent it from falling off, thereby ensuring the normal operation of the device on the cable.

[0096] The servo motor 2061 is also equipped with a rechargeable battery (not shown) and works by remote wireless remote control. The two servo motors 2061 drive the two lower clamping wheels 2064 to rotate synchronously, so that the power assembly 2 moves along the cableway cable.

[0097] It should be noted that during actual testing, the power assembly 2 requires a larger torque input, and the effect is not good when a single motor is used to drive the two lower clamping wheels 2063 to rotate through transmission. Therefore, this device uses two independent motor drives and makes the two motors rotate synchronously to ensure sufficient power input.

[0098] It is recommended that the output speed of the servo motor 2051 be 60r / min, and the travel speed of the power assembly 2 on the cableway be controlled to be around 540m / h.

[0099] The screw motor 105 and the servo motor 2061 share a rechargeable battery (not shown), and the drive lines of the two servo motors 2061 are cross-connected on the wireless remote control panel to ensure that the two servo motors 2061 operate synchronously.

[0100] Among them, hanging plates 2021 are fixed on both sides of the left end of the bottom of the lower box body 2012, and hanging holes are opened on the hanging plates 2021 for connecting the top of the connecting member 6; the connecting member 6 is a hanging rod, and hooks are connected to both ends of the hanging rod, one end is hooked on the hanging hole, and the other end is hooked on the pull rod 104.

[0101] In this way, the oil storage assembly 1 can be detachably hung under the power assembly 2 and moved along with it.

[0102] The cleaning component 3 adopts a semi-cylindrical split symmetrical design, including a housing 301, a holder 302, a mounting plate 303, a mounting ring 304, a hinge seat 3051, a cleaning claw 3052, an electric push rod 306 and a push piece 307;

[0103] A card holder 302 is fixedly connected to the right end of the first-class housing 301, and a card slot 308 is processed between the first-class housing 301 and the first-class card holder 302 for carding at the left card interface 2012; a mounting ring 304 is fixedly connected to the left end of the first-class housing 301, and a hinge seat 3051 is evenly fixedly connected to the mounting ring 304 in a circumferential direction; the tail end of the cleaning claw 3052 is hinged to the hinge seat 3051 and is equipped with a torsion spring, which makes the inner tip of the cleaning claw 3052 tend to rotate counterclockwise to prevent the cleaning claw 3052 from opening and bouncing up during cleaning; the inner tip of the cleaning claw 3052 is twisted out of an angle to adapt to the helical angle of the spiral groove of the cableway steel cable; a push piece 307 is arranged on the right side of the cleaning claw 3052, and the push piece 307 is connected to the telescopic end of the electric push rod 306, and the other end of the electric push rod 306 is fixed to the first-class housing 301;

[0104] A mounting plate 303 is also fixedly connected to the outer wall of the first housing 301; the first mounting plate 303 has mounting holes, and the two cleaning components 3 are detachably assembled into a cylindrical structure by bolting and fixing the arc-shaped plates 7 with corresponding mounting holes.

[0105] Specifically, the cleaning component 3 is also openable. A type of outer shell 301 is a semi-cylinder with an inner diameter 2-3 mm larger than the cableway cable. The cleaning claw 3052 and the articulated seat 3051 are also designed with multiple specifications to adapt to cables of different diameters. Most commonly used cableway cables are made of 6-strand steel wire ropes and have 6 spiral grooves. Therefore, it is recommended to adopt a 6-group design for the cleaning claw 3052 and the articulated seat 3051.

[0106] When in use, a corresponding cleaning component 3 is selected according to the diameter of the cableway cable to wrap the cableway cable, and the cleaning claw 3052 at the left end cooperates with the spiral groove of the cableway cable under the action of the torsion spring to scrape off the sludge in the spiral groove; a type of snap-in groove 308 at the right end cooperates with the left snap-in interface 2012. Since both are circular, on the one hand, it is easy to snap on the left side of the power component 2, and on the other hand, it can also enable the cleaning component 3 to adapt to the spiral groove path of the cableway cable to rotate, thereby avoiding the cleaning component 3 from getting out of control during operation.

[0107] The electric push rod 306 inside is also equipped with a rechargeable battery (not shown), and is extended and retracted by a long-distance wireless remote control. When cleaning, the electric push rod 306 is in a retracted state by default, and the cleaning work is carried out by pressing the torsion spring at the top; when the work is finished and the device needs to return, the electric push rod 306 can be extended by wireless remote control, pushing the push piece 307 to move and lift the cleaning claw 3052, so that the cleaning claw 3052 is separated from the spiral groove of the cableway steel cable to prevent the newly applied grease in the spiral groove of the cableway steel cable from being scraped off.

[0108] The oiling assembly 4 adopts a semi-cylindrical split symmetrical design, including a second type of housing 401, a second type of holder 402, an oil inlet 403 and a second type of mounting plate 404;

[0109] A second type of card holder 402 is fixedly connected to the left end of the second type of shell 401, and a second type of card slot 405 is processed between the second type of shell 401 and the second type of card holder 402 for being clamped at the right card interface 2013; a second type of mounting plate 404 is also fixedly connected to the outer wall of the second type of shell 401; mounting holes are processed on the second type of mounting plate 404, and the oiling component 4 is detachably assembled into a cylindrical structure by bolting and fixing through the corresponding arc plate 7 with mounting holes; an oiling port is also opened on the second type of shell 401 of one of the oiling components 4, and an oil inlet is installed, and the oil inlet is connected to the oiling pipe 5.

[0110] Specifically, the assembly and installation method of the oiling component 4 is similar to that of the cleaning component 3, and a variety of designs are also provided according to the diameter of the cableway steel cable, and the oiling component 4 can be selected according to the needs.

[0111] The second type housing 401 of the oiling component 4 is also a semi-cylinder with an inner diameter 2-3 mm larger than the cableway cable, and the left end is connected to the right card interface 2013 through the second type card slot 405;

[0112] The oiling assembly 4 on the right receives the grease introduced by the upper oiling pipe 5 and applies the grease to the cleaned cableway steel rope.

[0113] The following describes the specific method of using this device for cleaning and oiling:

[0114] S1, assembly installation: the cleaning assembly 3 is wrapped around the cableway steel cable and assembled, and the oiling assembly 4 is arranged on the right side of the cleaning assembly 3 and is also wrapped around the cableway steel cable and assembled;

[0115] S2, install the device on the cableway cable: unfasten the buckle 203 of the power assembly 2 to open the upper box body 201 and the lower box body 2012, clamp the cableway cable between the upper clamping wheel 2054 and the lower clamping wheel 2064, and adjust the clamping tightness by adjusting the adjusting nut of the upper clamping assembly; then adjust the right end of the cleaning assembly 3 to clamp the left clamping interface 2012, and the left end of the oiling assembly 4 to clamp the right clamping interface 2013; then cover the upper box body 201 and the lower box body 2012 and lock the buckle 203; suspend the oil storage assembly 1 under the power assembly 2 through the connecting piece 6, and connect it to the upper oil pipe 5;

[0116] S3, cleaning, oiling and return of cableway wires:

[0117] The servo motor 2061 is controlled to rotate by long-distance wireless remote control, so that the power component 2 moves along the cableway cable. At this time, the inner end of the cleaning claw 3052 of the cleaning component 3 cooperates with the spiral groove of the cableway cable under the action of the torsion spring, and cleans the oil sludge in the spiral groove of the cableway cable when moving; when the cleaning component 3 moves, it can also adapt to the path of the spiral groove of the cableway cable to rotate;

[0118] The screw motor 105 is controlled to rotate by long-distance wireless remote control, so that the movable screw 106 pushes the piston plate 112 to move, and the oiling assembly 4 is re-oiled through the upper oil pipe 5, so as to re-oil the cleaned cableway steel cable;

[0119] By controlling the remote wireless remote control servo motor 2061 to reverse, the power assembly 2 is returned;

[0120] It should be noted that the oiling operation can be performed during cleaning or during the return trip;

[0121] However, when returning, the electric push rod 306 needs to push the push piece 307 to lift the cleaning claw 3052 through a long-distance wireless remote control, so that the cleaning claw 3052 is separated from the spiral groove of the cableway steel cable to prevent the newly applied grease in the spiral groove of the cableway steel cable from being scraped off;

[0122] S4, remove the device: after the power assembly 2 returns to the starting point, the device can be removed from the wire rope.

[0123] Example 3

[0124] Based on Example 2,

[0125] It also includes a monitoring component; the monitoring component includes cameras 8 installed on both sides of the power component 2, the cameras 8 take real-time photos of the cableway cables and wirelessly transmit the image information to the terminal display screen.

[0126] In this way, when in use, the cleaning and oiling conditions are detected in real time according to the camera 8, thereby facilitating wireless control of the operation of the screw motor 105, the servo motor 2061 and the electric push rod 306.

[0127] It should be noted that the control method of the above-mentioned electrical components is a prior art, and in order to avoid redundant description, it is uniformly described here; and the present invention is mainly used to protect mechanical devices, so the control method and circuit connection are not explained in detail in this article.

[0128] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0129] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. Hydrographic cableway automatic cleaning oiler, characterized in that: It comprises an oil storage component (1) for storing lubricating grease and adding oil to an oiling component (4); A power assembly (2) is used to clamp the cableway steel cable to prevent it from falling off, and to drive the entire device to move along the cableway steel cable; A cleaning component (3) is used to clean a cableway cable; the cleaning component (3) adopts a semi-cylindrical split symmetrical design, comprising a first-class housing (301), a first-class holder (302), a first-class mounting plate (303), a mounting ring (304), a hinged seat (3051), a cleaning claw (3052), an electric push rod (306) and a push piece (307); a first-class holder (302) is provided at the right end of the first-class housing (301), and a first-class clamping groove (308) is provided between the first-class housing (301) and the first-class holder (302) for clamping at a left clamping interface (2012); a mounting ring (304) is provided at the left end of the first-class housing (301), and hinged seats (3051) are uniformly provided circumferentially on the mounting ring (304); the tail end of the cleaning claw (3052) is hinged to the hinged seat (3051) and is provided with a torsion spring, wherein the torsion spring causes the inner tip of the cleaning claw (3052) to have a tendency to rotate counterclockwise, thereby preventing the cleaning claw (3052) from opening and bouncing up during cleaning; the inner tip of the cleaning claw (3052) is twisted out of an angle to adapt to the helical angle of the helical groove of the cableway steel cable; a push piece (307) is provided on the right side of the cleaning claw (3052), the push piece (307) is connected to the telescopic end of the electric push rod (306), and the other end of the electric push rod (306) is fixed to a first-class housing (301); the inner diameter of the push piece (307) is 2-3 mm larger than the outer diameter of the cableway steel cable; a first-class mounting plate (303) is also provided on the outer wall of the first-class housing (301); a mounting hole is provided on the first-class mounting plate (303), and the two cleaning components (3) are detachably assembled into a cylindrical structure by bolting and fixing through a corresponding arc-shaped plate (7) with the mounting hole; An oiling assembly (4) for oiling the cableway steel cable; An upper oil pipe (5) for introducing lubricating grease in the oil storage component (1) into the oil coating component (4); and a connecting piece (6) for detachably connecting the oil storage assembly (1) below the power assembly (2).

2. The automatic cleaning and oiling device for hydrographic cableway according to claim 1 is characterized in that: The oil storage assembly (1) comprises an oil cylinder (101), a bottom plate (102), a top plate (103), a pull rod (104), a screw motor (105), a movable screw (106), an oil outlet nozzle (111) and a piston plate (112); The oil cylinder (101) is arranged horizontally, with a top plate (103) arranged at the left end and a bottom plate (102) arranged at the right end; a pull rod (104) is connected between the top plate (103) and the bottom plate (102), and the pull rods (104) are evenly arranged in the circumferential direction; an oil outlet nozzle (111) is arranged on the bottom plate (102), and the oil outlet nozzle (111) is externally connected to an upper oil pipe (5); an oil replenishing port is also arranged on the right part of the oil cylinder (101), and the oil replenishing port is provided with a cover; a piston plate (112) is arranged inside the oil cylinder (101); A screw motor (105) is arranged on the left side of the top plate (103), and the screw motor (105) is provided with a movable screw (106); the movable screw (106) penetrates the top plate (103) and extends into the oil cylinder (101); the inner end of the movable screw (106) and the piston plate (112) are rotatably connected via a bearing.

3. The automatic cleaning and oiling device for hydrographic cableway according to claim 2 is characterized in that: The power assembly (2) comprises an upper box body (201) and a lower box body (202), wherein the upper box body (201) is arranged above the lower box body (202); an opening is arranged at the bottom of the upper box body (201), and an opening is arranged at the top of the lower box body (202); the upper box body (201) and the lower box body (202) are rotatably connected at the rear side via a hinge (204), and are movably connected at the front side via a buckle (203); left-side clamping interfaces (2012) are correspondingly arranged on the left side of the upper box body (201) and the lower box body (202), for clamping the cleaning assembly (3); and right-side clamping interfaces (2013) are correspondingly arranged on the right side of the upper box body (201) and the lower box body (202), for clamping the oiling assembly (4).

4. The automatic cleaning and oiling device for hydrographic cableway according to claim 3 is characterized in that: A plurality of groups of upper clamping structures (205) are arranged in the upper box body (201) at intervals along the left-right direction; the upper clamping structure (205) comprises a lifting screw (2051), a clamping nut (2052), a mounting frame (2053), an upper clamping wheel (2054), a mounting shaft (2055), a limit plate (2056) and an adjustment hole (2057); The lifting screw (2051) passes through the top of the upper box body (201); a clamping nut (2052) is threaded onto the lifting screw (2051), and the clamping nuts (2052) are symmetrically arranged at the upper and lower parts of the upper box body (201) to clamp and fix the lifting screw (2051) to the top of the upper box body (201); the clamping nut (2052) at the lower part corresponding to the front or rear side of the upper box body (201) is also provided with an adjustment hole (2057); the lifting screw (2051) The bottom end is rotatably connected to a mounting frame (2053), and the mounting frame (2053) is provided with an upper clamping wheel (2054) via a mounting shaft (2055); the front and rear sides of the upper box body (201) are also provided with vertical limit grooves (2011), and both ends of the mounting shaft (2055) pass through the limit grooves (2011); the outer end of the mounting shaft (2055) is provided with a thread and is screwed to a limit plate (2056); the limit plate (2056) and the outer wall of the upper box body (201) are overlapped.

5. The automatic cleaning and oiling device for hydrographic cableway according to claim 4 is characterized in that: Two lower clamping wheels (2064) are arranged in the lower box body (202) at intervals along the left-right direction, and the lower clamping wheels (2064) are inlaid with nylon; the lower clamping wheels (2064) are externally connected to a servo motor (2061), and the two servo motors (2061) are distributed on both sides of the lower box body (202) to maintain a balanced center of gravity and ensure that the power assembly (2) is stable when working.

6. The automatic cleaning and oiling device for hydrographic cableway according to claim 5 is characterized in that: The oiling assembly (4) adopts a semi-cylindrical split symmetrical design, comprising a second type of housing (401), a second type of holder (402), an oil inlet (403) and a second type of mounting plate (404); A second-class card holder (402) is provided at the left end of the second-class housing (401), and a second-class card slot (405) is provided between the second-class housing (401) and the second-class card holder (402) for being carded at the right card interface (2013); a second-class mounting plate (404) is also provided on the outer wall of the second-class housing (401); mounting holes are provided on the second-class mounting plate (404), and the oiling components (4) are detachably assembled into a cylindrical structure by bolt connection and fixing through the corresponding arc-shaped plate (7) with the mounting holes; an oiling port is also provided on the second-class housing (401) of one of the oiling components (4), and an oiling nozzle is provided, and the oiling nozzle is connected to the oiling pipe (5).

7. The automatic cleaning and oiling device for hydrographic cableway according to claim 6 is characterized in that: Hanging plates (2021) are provided on both sides of the left end of the bottom of the lower box body (202), and hanging holes are provided on the hanging plates (2021) for connection with the top end of the connecting member (6); the connecting member (6) is a hanging rod, and hooks are provided at both ends of the hanging rod, one end of which is hooked to the hanging hole, and the other end of which is hooked to the pull rod (104).

8. The automatic cleaning and oiling device for hydrographic cableway according to claim 7 is characterized in that: The screw motor (105), the servo motor (2061), and the electric push rod (306) are all equipped with recyclable rechargeable batteries and are operated by remote wireless remote control; the screw motor (105) and the servo motor (2061) share a recyclable rechargeable battery, and the drive lines of the two servo motors (2061) are cross-connected on a wireless remote control panel.

9. The method for using the automatic cleaning oiler for hydrological cableway is characterized in that: The following steps are involved: S1, assembly installation: the cleaning assembly (3) is wrapped around the cableway steel cable and assembled, and the oiling assembly (4) is arranged on the right side of the cleaning assembly (3), and is also wrapped around the cableway steel cable and assembled; S2, installing the device on the cableway cable: unfasten the buckle (203) of the power assembly (2), open the upper box body (201) and the lower box body (202), clamp the cableway cable between the upper clamping wheel (2054) and the lower clamping wheel (2064), and adjust the clamping tightness by adjusting the adjustment nut of the upper clamping assembly; then adjust the right end of the cleaning assembly (3) to clamp the left clamping interface (212), and the left end of the oiling assembly (4) to clamp the right clamping interface (213); then cover the upper box body (201) and the lower box body (202) and lock the buckle (203); suspend the oil storage assembly (1) below the power assembly (2) through the connecting piece (6), and connect it to the upper oil pipe (5); S3, cleaning, oiling and returning the cableway steel cable: the servo motor (2061) is controlled to rotate by long-distance wireless remote control, so that the power component (2) moves along the cableway steel cable, and the inner end of the cleaning claw (3052) of the cleaning component (3) cooperates with the spiral groove of the cableway steel cable under the action of the torsion spring, and cleans the oil sludge in the spiral groove of the cableway steel cable during movement; when the cleaning component (3) moves, it can also adapt to the path of the spiral groove of the cableway steel cable to rotate; The screw motor (105) is controlled to rotate by long-distance wireless remote control, so that the movable screw (106) pushes the piston plate (112) to move, and the oiling assembly (4) is re-oiled through the oiling pipe (5), thereby re-oiling the cleaned cableway steel cable; The servo motor (2061) is controlled to reverse by long-distance wireless remote control, so that the power assembly (2) returns; The oiling operation can be carried out during cleaning or during the return trip; Furthermore, when returning, the electric push rod (306) needs to be controlled by long-distance wireless remote control to push the push piece (307) to lift the cleaning claw (3052) so that the cleaning claw (3052) is separated from the spiral groove of the cableway steel cable to prevent the newly applied grease in the spiral groove of the cableway steel cable from being scraped off; S4, remove the device: After the power assembly (2) returns to the starting point, the device can be removed from the wire rope.

Citation Information

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