A device for removing excess glaze from Jun porcelain production
By designing an automated deglaze deglaze device for ceramic blanks, the problems of low artificial deglaze deglaze and damage to kiln pads in the prior art are solved, and an efficient and automated deglaze deglaze process is achieved, and the success rate of ceramic products is improved.
Patent Information
- Application Number
- CN201911268027.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-11
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2039-12-11
AI Technical Summary
The glaze impregnation and glaze rubbing of existing ceramic blanks are mostly manual, which leads to a large amount of labor, high labor intensity, low production efficiency, and is prone to damage to the kiln pad during high-temperature calcination, affecting the success rate of ceramic products.
A Jun porcelain production deglaze device is designed, including a frame, a conveyor belt, a bracket, a scraper and suction cup. Through the movement of the conveyor belt and the fixation of the suction cup, the automatic deglaze of the porcelain is realized.
This device can reduce the workload of workers, greatly improve the working efficiency of deglaze, ensure the integrity of the kiln pads, and improve the success rate of ceramic products.
Smart Images

Figure CN110788976B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of glaze mixing and stirring, and in particular relates to a residual glaze removing device for Jun porcelain production. Background Art
[0002] Ceramic glazing utilizes the water absorption of dry embryo to make glaze adhere to the surface of embryo. Since the entire embryo surface is covered with glaze during glazing, if the glaze on the bottom of the embryo is not wiped off, the glaze on the bottom of the embryo will adhere to the kiln pad during high-temperature calcination, and the center will damage the kiln pad, affecting the next use. At the same time, the embryo and the kiln pad are bonded, causing damage to the ceramic product, which directly affects the success rate of the ceramic product. At present, the glaze dipping and glazing of ceramic blanks are mostly carried out manually, which occupies more labor, has high labor intensity, and has low production efficiency. Therefore, it is very necessary to provide a Jun porcelain production excess glaze removal device with reasonable structural design, time-saving and labor-saving, and high work efficiency. Summary of the invention
[0003] The purpose of the present invention is to overcome the deficiencies of the prior art and to provide a Jun porcelain production excess glaze removing device which has a reasonable structural design, saves time and effort, and has high working efficiency.
[0004] The objective of the present invention is achieved as follows: A device for removing excess glaze from Jun porcelain production comprises a frame, guide wheels are respectively arranged near both ends of the frame, a conveyor belt is arranged on the guide wheels, a bracket A is arranged on the upper surface of the conveyor belt, a bracket B is arranged on the right side of the bracket A, the bracket A and the bracket B are arranged at intervals from each other on the upper surface of the conveyor belt along the length direction of the conveyor belt, a scraper is arranged between the bracket A and the bracket B on the right side of the bracket A, a supporting frame is fixed on the frame, a suction cup fixing frame is arranged on the lower surface of the supporting frame, a suction cup is arranged on the suction cup fixing frame, an air extraction hole is arranged on the suction cup, and a vacuum device is connected to the outer end of the air extraction hole, the guide wheels at both ends of the frame are respectively arranged on the active transmission shaft and the driven transmission shaft, the outer end of the active transmission shaft is arranged with a driven wheel, the driven wheel is connected to the active wheel through a transmission belt, and the active wheel is connected to the output shaft of the motor.
[0005] The lower surfaces of the brackets A and B are fixedly connected to the conveyor belt at a position of a center line perpendicular to the moving direction of the conveyor belt.
[0006] The scraper adopts a plastic scraper structure.
[0007] The scraper and the conveyor belt are fixedly connected in a detachable manner.
[0008] The angle between the scraper and the advancing direction of the transmission belt is less than 90 degrees.
[0009] The suction cup fixing frame adopts a telescopic structure.
[0010] The suction cup fixing frame is connected to the supporting frame via a rotating shaft, and a motor is connected to the rotating shaft.
[0011] The transmission belt is a synchronous toothed belt, and the driving wheel and the driven wheel both adopt synchronous toothed belt wheels.
[0012] A synchronous toothed belt wheel is arranged on the guide wheel, and a synchronous toothed belt meshing with the synchronous toothed belt wheel is arranged on the lower surface of the conveyor belt.
[0013] A support shaft is arranged below the conveyor belt on the frame, and the support shaft is rotatably connected to the frame.
[0014] The beneficial effects of the present invention are as follows: during the working process of the present invention, the glazed porcelain is placed in sequence on the bracket A on the upper surface of the conveyor belt, and the conveyor belt moves from right to left. When the porcelain passes under the suction cup, the suction cup will lift the porcelain from the bracket A and fix it at a corresponding height. As the conveyor belt continues to move, the scraper can remove the residual glaze on the lower surface of the porcelain, and then the porcelain is placed on the bracket B to complete the removal of the residual glaze of the Jun porcelain. The present invention can reduce the workload of workers and greatly improve the work efficiency of removing the residual glaze. In general, the present invention has the advantages of reasonable structural design, time and labor saving, and high work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The present invention is a schematic structural diagram of a device for removing excess glaze in the production of Jun porcelain.
[0016] Figure 2 The present invention is a top view of the local structure of a conveyor belt part of a glaze removal device for Jun porcelain production.
[0017] Figure 3 The present invention is a schematic structural diagram of a suction cup in a residual glaze removing device for Jun porcelain production.
[0018] Figure 4 The present invention is a schematic structural diagram of a guide wheel in a glaze removal device for Jun porcelain production.
[0019] Figure 5 The present invention is a schematic structural diagram of a supporting shaft in a glaze removal device for Jun porcelain production.
[0020] In the figure: 1, guide wheel 2, driven transmission shaft 3, suction cup 4, suction cup fixing frame 5, motor 6, vacuum device 7, support frame 8, frame 9, conveyor belt 10, synchronous toothed belt 11, bracket B 12, scraper 13, bracket A 14, active transmission shaft 15, driven wheel 16, support shaft 17, transmission belt 18, active wheel 19, exhaust hole 20, synchronous toothed belt pulley. DETAILED DESCRIPTION
[0021] The present invention will be further described below in conjunction with the accompanying drawings.
[0022] Example 1
[0023] like Figure 1-5 As shown, a glaze removal device for Jun porcelain production comprises a frame 8, guide wheels 1 are respectively arranged near both ends of the frame 8, a conveyor belt 9 is arranged on the guide wheel 1, a bracket A13 is arranged on the upper surface of the conveyor belt 9, a bracket B11 is arranged on the right side of the bracket A13, the bracket A13 and the bracket B11 are arranged at intervals on the upper surface of the conveyor belt 9 along the length direction of the conveyor belt, a scraper 10 is arranged between the bracket A13 and the bracket B11 on its right side, and the frame 8 is fixed with a plurality of guide wheels 11 and a plurality of guide wheels 12. There is a support frame 7, a suction cup fixing frame 4 is arranged on the lower surface of the support frame 7, a suction cup 3 is arranged on the suction cup fixing frame 4, an air extraction hole 19 is arranged on the suction cup 3, the outer end of the air extraction hole 19 is connected with a vacuum device 6, the guide wheels 1 at both ends of the frame 8 are respectively arranged on the active transmission shaft 14 and the driven transmission shaft 2, the outer end of the active transmission shaft 14 is arranged with a driven wheel 15, the driven wheel 15 is connected to the active wheel 18 through a transmission belt 17, and the active wheel 18 is connected to the output shaft of the motor.
[0024] During the working process of the present invention, the glaze-sprayed porcelain is placed in sequence on the bracket A on the upper surface of the conveyor belt, and the conveyor belt moves from right to left. When the porcelain passes under the suction cup, the suction cup will lift the porcelain from the bracket A and fix it at a corresponding height. As the conveyor belt continues to move, the scraper can remove the residual glaze on the lower surface of the porcelain, and then the porcelain is placed on the bracket B to complete the removal of the residual glaze of the Jun porcelain. The present invention can reduce the workload of workers and greatly improve the work efficiency of removing the residual glaze. In general, the present invention has the advantages of reasonable structural design, time and labor saving, and high work efficiency.
[0025] Example 2
[0026] like Figure 1-5As shown, a glaze removal device for Jun porcelain production comprises a frame 8, guide wheels 1 are respectively arranged near both ends of the frame 8, a conveyor belt 9 is arranged on the guide wheel 1, a bracket A13 is arranged on the upper surface of the conveyor belt 9, a bracket B11 is arranged on the right side of the bracket A13, the bracket A13 and the bracket B11 are arranged at intervals on the upper surface of the conveyor belt 9 along the length direction of the conveyor belt, and a scraper 1 is arranged between the bracket A13 and the bracket B11 on its right side. 0, the frame 8 is fixed with a support frame 7, the lower surface of the support frame 7 is provided with a suction cup fixing frame 4, the suction cup fixing frame 4 is provided with a suction cup 3, the suction cup 3 is provided with an air extraction hole 19, the outer end of the air extraction hole 19 is connected to a vacuum pumping device 6, the guide wheels 1 at both ends of the frame 8 are respectively arranged on the active transmission shaft 14 and the driven transmission shaft 2, the outer end of the active transmission shaft 14 is provided with a driven wheel 15, and the driven wheel 15 is connected to the active transmission shaft 14 through a transmission belt 17. Wheel 18, the driving wheel 18 is connected to the output shaft of the motor; the lower surfaces of the brackets A13 and B11 are fixedly connected to the conveyor belt 9 at a position perpendicular to the center line of the moving direction of the conveyor belt 9; the scraper 12 adopts a plastic scraper structure; the scraper 12 and the conveyor belt 9 are fixedly connected in a detachable manner; the angle between the scraper 12 and the forward direction of the transmission belt 9 is less than 90 degrees; the suction cup fixing frame 4 adopts a telescopic structure; the suction cup fixing frame 4 is connected to the support frame 7 through a rotating shaft, and the rotating shaft is connected to the motor 5; the transmission belt 17 is a synchronous toothed belt, and the driving wheel 18 and the driven wheel 15 both adopt synchronous toothed belt wheels; the guide wheel 1 is provided with a synchronous toothed belt wheel 20, and the lower surface of the conveyor belt 9 is provided with a synchronous toothed belt 10 meshing with the synchronous toothed belt wheel 20; a support shaft 16 is provided below the conveyor belt 9 on the frame 8, and the support shaft 16 is rotatably connected to the frame 8.
[0027] During the working process of the present invention, the glazed porcelain is placed on the bracket A on the upper surface of the conveyor belt in turn, and the conveyor belt moves from right to left. When the porcelain passes under the suction cup, the suction cup will lift the porcelain from the bracket A and fix it at a corresponding height. As the conveyor belt continues to move, the scraper can remove the residual glaze on the lower surface of the porcelain, and then the porcelain is placed on the bracket B to complete the removal of the residual glaze of the Jun porcelain. The present invention can reduce the workload of workers and greatly improve the efficiency of removing the residual glaze. The lower surfaces of brackets A and bracket B are fixedly connected to the conveyor belt at a position perpendicular to the center line of the moving direction of the conveyor belt, which is convenient for the normal transmission of the conveyor belt. The scraper adopts a plastic scraper structure to ensure the residual glaze removal effect on the bottom surface of the Jun porcelain and prevent damage to the Jun porcelain itself. The scraper and the conveyor belt are connected by a detachable The cleaning scraper is fixedly connected in a fixed manner so as to regularly replace the cleaning scraper; the angle between the scraper and the forward direction of the transmission belt is less than 90 degrees to ensure the residual glaze removal effect; the suction cup fixing frame adopts a telescopic structure to allow the Jun porcelain to be handled with care; the suction cup fixing frame is connected to the supporting frame through a rotating shaft, and a motor is connected to the rotating shaft. During the residual glaze removal process, the motor drives the Jun porcelain body to rotate, so that the residual glaze removal effect is better and the efficiency is higher; the transmission belt is a synchronous toothed belt, and the driving wheel and the driven wheel both adopt synchronous toothed belt pulleys, and a synchronous toothed belt pulley is arranged on the guide wheel, and a synchronous toothed belt meshed with the synchronous toothed belt pulley is arranged on the lower surface of the conveyor belt to ensure the uniform speed movement of the conveyor belt; in general, the present invention has the advantages of reasonable structural design, time and labor saving, and high work efficiency.
Claims
1. A glaze removal device for Jun porcelain production, comprising a frame, characterized in that: Guide wheels are respectively arranged near both ends of the frame, a conveyor belt is arranged on the guide wheels, a bracket A is arranged on the upper surface of the conveyor belt, a bracket B is arranged on the right side of the bracket A, the bracket A and the bracket B are arranged at intervals on the upper surface of the conveyor belt along the length direction of the conveyor belt, a scraper is arranged between the bracket A and the bracket B on the right side thereof, a support frame is fixed on the frame, a suction cup fixing frame is arranged on the lower surface of the support frame, a suction cup is arranged on the suction cup fixing frame, an air extraction hole is arranged on the suction cup, and a vacuum device is connected to the outer end of the air extraction hole, the guide wheels at both ends of the frame are respectively arranged on the active transmission shaft and the driven transmission shaft, a driven wheel is arranged on the outer end of the active transmission shaft, the driven wheel is connected to the active wheel through a transmission belt, and the active wheel is connected to the output shaft of the motor; The lower surfaces of the brackets A and B are fixedly connected to the conveyor belt at a position perpendicular to the center line of the moving direction of the conveyor belt; the scraper adopts a plastic scraper structure; the scraper and the conveyor belt are fixedly connected in a detachable manner; the angle between the scraper and the forward direction of the transmission belt is less than 90 degrees; the suction cup fixing frame adopts a telescopic structure; the suction cup fixing frame is connected to the support frame through a rotating shaft, and a motor is connected to the rotating shaft; the transmission belt is a synchronous toothed belt, and the driving wheel and the driven wheel both adopt synchronous toothed pulleys; a synchronous toothed pulley is provided on the guide wheel, and a synchronous toothed belt meshing with the synchronous toothed pulley is provided on the lower surface of the conveyor belt; a support shaft is provided below the conveyor belt on the frame, and the support shaft is rotatably connected to the frame.
Citation Information
Patent Citations
Domestic ceramic automatic fettling system
CN203460299U
Residual glaze removing device for Jun porcelain production
CN211278975U
Finishing equipment for the ceramics molded
KR1020170060432A