A real-time monitoring system for automated production

Abstract

The present invention discloses a real-time monitoring system for automated production, comprising a processing end, a production information collection end, a management center and a cloud server, wherein the processing end comprises a control module for signal processing, a communication module for signal reception and transmission, and a data statistics module for data integration, and the processing end is connected with the production information collection end, the management center and the cloud server via the communication module; the production information collection end comprises a production processing information module, a finished product detection information module and a rework processing information module, and the production processing information module, the finished product detection information module and the rework processing information module respectively collect processing information, detection information and rework information in the production process; the management center is provided with a display terminal, and the cloud server is provided with a database; the present invention can realize the monitoring of the production information of the automated production line, thereby making the production data of the production line more intuitive and convenient for management personnel to adjust.

Description

Technical Field

[0001] The invention relates to the technical field of automated production, and in particular to a real-time monitoring system for automated production. Background Art

[0002] At present, in the entire industrial production, reducing human operations as much as possible and making full use of energy other than animals and various information to carry out production work is called industrial automation production, and the process of enabling industry to carry out automatic production is called industrial automation. Industrial automation mainly includes equipment automation that automatically completes processing and production, process automation that automatically completes normal production processes, and management automation that automatically realizes business management.

[0003] In the existing assembly line production process, the data statistics of product processing, inspection and rework are mostly vague concepts, resulting in a lack of clear data, which is inconvenient to organize and makes it difficult for managers to adjust the production process, and also leads to waste of raw materials. Summary of the invention

[0004] The object of the present invention is to provide a real-time monitoring system for automated production to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a real-time monitoring system for automated production, comprising a processing end, a production information collection end, a management center and a cloud server, the processing end comprising a control module for signal processing, a communication module for signal reception and transmission, and a data statistics module for data integration, the processing end is connected to the production information collection end, the management center and the cloud server through the communication module; the production information collection end comprises a production processing information module, a finished product detection information module and a rework processing information module, the production processing information module, the finished product detection information module and the rework processing information module respectively collect processing information, detection information and rework information in the production process; the management center is provided with a display terminal, and the cloud server is provided with a database.

[0006] Preferably, there are multiple production information collection terminals, one production information collection terminal corresponds to one product production line, and is bound to the assembly line to establish a one-to-one correspondence.

[0007] Preferably, the product processing information collected by the production and processing information module specifically includes the product name, the corresponding batch of product processing and the total amount of processed products.

[0008] Preferably, the inspection information collected by the finished product inspection information module specifically includes product name, product processing batch, number of qualified products, number of products to be reworked, and number of scrapped products.

[0009] Preferably, the rework information collected by the rework information module specifically includes product name, product processing batch, total amount of rework products, qualified amount of rework products and amount of scrapped products after rework.

[0010] Preferably, the production information collection end transmits the processing information, inspection information, and rework information collected by the production processing information module, the finished product inspection information module, and the rework processing information module to the processing center, and organizes the data through the data statistics module; the organized data is sent to the waybill server and saved in the database.

[0011] Preferably, there are multiple display terminals, and the display terminal is any one of a smart phone, a computer, and a tablet.

[0012] Preferably, the connection methods between the communication module and the production information collection terminal, the management center, and the cloud server include but are not limited to Bluetooth connection, ZigBee connection, wired connection, and wireless connection.

[0013] Compared with the prior art, the beneficial effects of the present invention are: the present invention can monitor the data of each production line in real time, the entire data is clear and concise, which is convenient for staff to understand and view, and to make adjustments based on the data, thereby effectively ensuring the utilization rate of the factory's raw materials, avoiding waste of raw materials, and thereby increasing the benefits of factory production. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the present invention;

[0015] Numbers in the figure: 1. Processing end; 11. Control module; 12. Communication module; 13. Data statistics module; 2. Production information collection end; 21. Production and processing information module; 22. Finished product inspection information module; 23. Rework and processing information module; 3. Management center; 31. Display terminal; 4. Cloud server; 5. Database. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0018] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0019] See also Figure 1 The present invention provides a technical solution: a real-time monitoring system for automated production, comprising a processing terminal 1, a production information collection terminal 2, a management center 3 and a cloud server 4, wherein the processing terminal 1 comprises a control module 11 for signal processing, a communication module 12 for signal reception and transmission, and a data statistics module 13 for data integration, and the processing terminal 1 is connected to the production information collection terminal 2, the management center 3 and the cloud server 4 through the communication module 12; the production information collection terminal 2 comprises a production processing information module 21, a finished product detection information module 22 and a rework processing information module 23, and the production processing information module 21, the finished product detection information module 22 and the rework processing information module 23 respectively collect processing information, detection information and rework information in the production process; the management center 3 is provided with a display terminal 31, and the cloud server 4 is provided with a database 5.

[0020] Furthermore, there are multiple production information collection terminals 2, one production information collection terminal 2 corresponds to one product production line, and is bound to the assembly line to establish a one-to-one correspondence.

[0021] Furthermore, the product processing information collected by the production and processing information module 21 specifically includes the product name, the corresponding batch of product processing and the total amount of processed products.

[0022] Furthermore, the inspection information collected by the finished product inspection information module 22 specifically includes product name, product processing batch, number of qualified products, number of products to be reworked, and number of scrapped products.

[0023] Furthermore, the rework information collected by the rework information module 23 specifically includes product name, product processing batch, total amount of rework products, qualified amount of rework products, and amount of scrapped products after rework.

[0024] Furthermore, the production information collection terminal 2 transmits the processing information, inspection information, and rework information collected by the production processing information module 21, the finished product inspection information module 22, and the rework processing information module 23 to the processing 1, and organizes the data through the data statistics module 13; the organized data is sent to the waybill server 4 and saved in the database 5.

[0025] Furthermore, there are multiple display terminals 31, and the display terminal 31 is any one of a smart phone, a computer, and a tablet.

[0026] Furthermore, the connection methods of the communication module 12 with the production information collection terminal 2, the management center 3, and the cloud server 4 include but are not limited to Bluetooth connection, ZigBee connection, wired connection, and wireless connection.

[0027] Working principle: In actual use, each production line corresponds to a production information collection terminal 2, and the production line staff enters the corresponding processing information, inspection information and rework information into the production processing information module 21, the finished product inspection information module 22 and the rework processing information module 23; the entered data is fed back to the processing terminal 1, and the data is counted through the data statistics module 13, and the statistical results are uploaded to the cloud server 4 and saved in the database 5; the relevant management personnel view the data through the display terminal 31 of the management center 3 to understand the production situation of the production line.

[0028] The total amount of processed products, the total amount of qualified products, the qualified rate of a single batch of products, the qualified rate of rework production and the scrap rate can be intuitively seen through the data statistics module 13. Each automated production line can be monitored in real time, and the data is intuitive and clear, so as to obtain the production line situation for easy adjustment.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A real-time monitoring system for automated production, characterized in that: The invention comprises a processing end (1), a production information collection end (2), a management center (3) and a cloud server (4); the processing end (1) comprises a control module (11) for signal processing, a communication module (12) for signal reception and transmission, and a data statistics module (13) for data integration; the processing end (1) is connected to the production information collection end (2), the management center (3) and the cloud server (4) via the communication module (12); the production information collection end (2) comprises a production processing information module (21), a finished product detection information module (22) and a rework processing information module (23); the production processing information module (21), the finished product detection information module (22) and the rework processing information module (23) respectively collect processing information, detection information and rework information in the production process; The management center (3) is provided with a display terminal (31), and the cloud server (4) is provided with a database (5); the production information collection terminal (2) is provided with a plurality of terminals, one of which corresponds to a product production line and is bound to the production line to establish a one-to-one correspondence; the product processing information collected by the production processing information module (21) specifically includes the product name, the corresponding batch of product processing, and the total amount of processed products; the inspection information collected by the finished product inspection information module (22) specifically includes the product name, the product processing batch, the number of qualified products, the number of products to be reworked, and the number of scrapped products; the rework information collected by the rework processing information module (23) specifically includes the product name, the product processing batch, the total amount of reworked products, the qualified number of reworked products, and the number of scrapped products after rework.

2. A real-time monitoring system for automated production according to claim 1, characterized in that: The production information collection terminal (2) transmits the processing information, inspection information, and rework information collected by the production processing information module (21), the finished product inspection information module (22), and the rework processing information module (23) to the processing (1), and organizes the data through the data statistics module (13); the organized data is sent to the waybill server (4) and stored in the database (5).

3. The real-time monitoring system for automated production according to claim 1, characterized in that: The display terminal (31) is provided in plurality, and the display terminal (31) is any one of a smart phone, a computer, and a tablet.

4. The real-time monitoring system for automated production according to claim 1, characterized in that: The connection method between the communication module (12) and the production information collection terminal (2), the management center (3), and the cloud server (4) includes but is not limited to Bluetooth connection, ZigBee connection, wired connection, and wireless connection.

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