A fully automatic tiltable vacuum tumbling machine
By designing helical gears and disturbance leaf systems in a vacuum rolling and kneading machine, efficient turn and cooling of meat pieces are achieved, which solves the problems of low efficiency and temperature increase in traditional rolling and kneading machines, and improves the marinating effect and taste of meat products.
Patent Information
- Application Number
- CN201911419593.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-31
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2039-12-31
AI Technical Summary
The existing vacuum rolling and kneading machine is inefficient during the rolling and kneading of meat pieces or meat fillings and the internal temperature of the drum increases, which affects the marinating effect and taste of the meat products.
A fully automatic tiltable vacuum rolling and kneading machine is designed. Through the cooperation of the first helical gear, the second helical gear and the helical ratchet, the roller and the rotation shaft are driven to rotate in the opposite direction, thereby achieving full turn, impact and hitting of the meat block. At the same time, by injecting low-temperature clean water into the circulation chamber, the disturbance blades and rotary shafts are used to cool down to maintain the low temperature inside the drum.
The rolling and kneading efficiency of meat pieces and other materials is improved, ensuring the high quality of the marinated products, and reducing the heat generation through cooling measures, improving the marinating effect and taste of the meat products.
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Figure CN110946174B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of vacuum tumbling machines, in particular to a full-automatic tiltable vacuum tumbling machine. Background Art
[0002] The fully automatic tiltable vacuum tumbling machine uses the principle of physical impact under vacuum to make the meat or meat filling flip up and down in the drum, hit and beat each other, so as to achieve the effect of massage and pickling. The pickling liquid is fully absorbed by the meat, which enhances the binding force and elasticity of the meat, improves the taste and cross-sectional effect of the product; can enhance water retention, increase the yield rate; can improve the internal structure of the product. Its working principle is as follows Figure 4 As shown: the material to be marinated is added from the feed port 4, and the drum 3 is evacuated into a vacuum state. The power component 1 and the conveyor belt 2 cooperate to drive the drum 3, which is movably connected to the support frame 5 and the roller seat, to rotate. The spiral stirring blades fixedly connected to the inner wall of the drum 3 make the meat pieces or meat fillings turn up and down in the drum, collide and beat each other. After the rolling and kneading is completed, the drum 3 is reversed, and the spiral stirring blades bring the material out from the feed port 4 to complete the work.
[0003] However, in actual use, the vacuum tumbling machine has the following problems:
[0004] 1. The tumbling machine drives the meat blocks and other objects to rise by the rotation of the drum, and under the action of gravity, the meat blocks or meat fillings are turned up and down in the drum, colliding and beating each other. This kind of collision and beating of the meat products themselves usually takes a long time to complete the processing of the meat products, resulting in relatively low tumbling efficiency.
[0005] 2. Due to the constant contact and friction between the meat and the drum, heat is easily generated between the inner wall of the drum and the meat after a long period of tumbling and kneading, causing the temperature inside the drum to rise, resulting in a poor marinating effect of the meat after tumbling and kneading, seriously affecting the taste of the finished product. Summary of the invention
[0006] In view of the shortcomings of the above-mentioned background technology, the present invention provides a fully automatic tiltable vacuum tumbling machine, which has the advantages of good tumbling effect, complete mixing and marinating of materials such as meat pieces, high quality of marinated products, and low temperature inside the drum, thereby solving the problems raised by the background technology.
[0007] The present invention provides the following technical solution: a fully automatic tiltable vacuum tumbling machine, comprising a power assembly and a box body, the power assembly is fixedly installed inside the box body, the output shaft end of the power assembly is fixedly connected to a first bevel gear, the left side of the first bevel gear is meshed with a second bevel gear, the right side of the first bevel gear is meshed with a bevel ratchet, the right end of the bevel ratchet is fixedly connected to a connecting piece, the connecting piece is rotatably connected to the connection between the connecting piece and the box body, the other side of the connecting piece is fixedly connected to a roller, the other side of the roller is fixedly connected to a feed port, the side of the roller is movably connected to a roller seat, the middle part of the second bevel gear is fixedly connected to a rotating shaft, a bracket close to the opening of the feed port is rotatably installed on the rotating shaft, the bracket is fixedly connected to the inner wall of the roller, a circulation cavity is opened inside the rotating shaft, three groups of disturbance leaves are fixedly connected to the side of the rotating shaft, and a cavity connected to the circulation cavity is opened inside the disturbance leaf.
[0008] Preferably, the rotating shaft passes through the helical ratchet and the connecting piece, and the rotating shaft does not contact the helical ratchet and the connecting piece.
[0009] Preferably, the helical ratchet comprises a helical ratchet body, a plurality of ratchet cavities are provided on the outer side of the helical ratchet body on an equal circumference, a ratchet is movably hinged in the middle of the ratchet cavity, a spring is fixedly connected to the middle of the inner side of the ratchet, and the other end of the spring is fixedly connected to the ratchet cavity.
[0010] Preferably, the disturbance blades are provided in six groups, and the six groups of cavities are all connected to the flow cavity.
[0011] Preferably, the disturbance leaf comprises a disturbance leaf body, an annular connecting cavity connected to the flow cavity is provided inside the disturbance leaf body, a one-way pressure valve is provided at the connection between the connecting cavity and the flow cavity, and a plurality of groups of injection holes adapted to the connecting cavity are provided on the outside of the connecting cavity.
[0012] The present invention has the following beneficial effects:
[0013] 1. Through the cooperation of the first bevel gear, the second bevel gear and the bevel ratchet, when the power assembly rotates forward, the first bevel gear and the bevel ratchet respectively drive the drum and the rotating shaft to rotate in opposite directions, so as to fully turn over, impact and beat the pickled products such as meat pieces inside the drum, thereby solving the problem of long working time and low working efficiency of the traditional tumbling and kneading machine, in which the meat pieces are turned up and down, hit and beat each other by the turning of the drum;
[0014] 2. By injecting low-temperature clean water into the circulation cavity, since the optimal temperature for the tumbling machine to tumble and knead materials such as meat is between zero degrees Celsius and four degrees Celsius, and the circulation cavity is connected to the internal cavity of the disturbance leaf, when the tumbling machine is working, the disturbance leaf and the rotating shaft can cool the inside of the drum and reduce the heat caused by the contact and friction between the disturbance leaf and materials such as meat, ensuring that the inside of the drum is always in a low temperature state, ensuring the pickling effect of meat and other pickled materials, and improving the taste. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the present invention;
[0016] Figure 2 It is a schematic diagram of the structure of the helical ratchet of the present invention;
[0017] Figure 3 This is a schematic diagram of the disturbance blade structure of the present invention;
[0018] Figure 4 This is a schematic diagram of the existing structure;
[0019] In the figure: 1. power assembly; 2. conveyor belt; 3. roller; 4. feed port; 5. support seat; 6. roller seat; 7. first bevel gear; 8. second bevel gear; 9. bevel ratchet; 901. bevel ratchet body; 902. ratchet cavity; 903. ratchet; 904. spring; 10. connecting piece; 11. rotating shaft; 12. circulation cavity; 13. disturbance leaf; 1301. disturbance leaf body; 1302. connecting cavity; 1303. one-way pressure valve; 1304. injection hole; 14. cavity; 15. box body. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] See also Figure 1-3A fully automatic tiltable vacuum tumbling machine comprises a power assembly 1 and a box 15. The power assembly 1 is fixedly installed inside the box 15. The output shaft end of the power assembly 1 is fixedly connected with a first bevel gear 7. The left side of the first bevel gear 7 is meshed with a second bevel gear 8. The right side of the first bevel gear 7 is meshed with a bevel ratchet 9. The right end of the bevel ratchet 9 is fixedly connected with a connecting piece 10. The connecting piece 10 is rotatably connected to the connection of the box 15. The end of the connecting piece 10 passes through and extends to the outside of the box 15. The other side of the connecting member 10 is fixedly connected to the roller 3, the other side of the roller 3 is fixedly connected to the feed port 4, the side of the roller 3 is movably connected to the roller seat 6, the middle part of the second bevel gear 8 is fixedly connected to the rotating shaft 11, a bracket close to the opening of the feed port 4 is rotatably mounted on the rotating shaft 11, the bracket is fixedly connected to the inner wall of the roller 3, a flow cavity 12 is opened inside the rotating shaft 11, three groups of disturbance leaves 13 are fixedly connected to the side of the rotating shaft 11, and a cavity 14 connected to the flow cavity 12 is opened inside the disturbance leaf 13.
[0022] Among them, the rotating shaft 11 passes through the helical ratchet 9 and the connecting piece 10, and the rotating shaft 11 does not contact the helical ratchet 9 and the connecting piece 10. When the power component 1 rotates forward, the first helical gear 7, the second helical gear 8, and the helical ratchet 9 cooperate to drive the drum 3 and the rotating shaft 11 to rotate in opposite directions, respectively, so as to fully turn over, collide and beat the pickled products such as the meat blocks inside the drum 3, thereby solving the problem of long working time and low working efficiency of the traditional tumbling and kneading machine, in which the meat blocks are turned up and down, collide and beat each other by the turning of the drum 3.
[0023] Among them, the helical ratchet 9 includes a helical ratchet body 901, and a plurality of ratchet cavities 902 are opened on the outer side of the helical ratchet body 901. A ratchet 903 is movably hinged in the middle of the ratchet cavity 902, and a spring plate 904 is fixedly connected to the middle of the inner side of the ratchet 903. The other end of the spring plate 904 is fixedly connected to the ratchet cavity 902. When the tumbling machine is finished, the power assembly 1 is controlled to reverse. At this time, the first helical gear 7 is meshed with the second helical gear 8 to drive the roller 3 to rotate in the opposite direction to discharge the material. When the helical ratchet 9 rotates and extrude the first helical gear 7 in the opposite direction, the ratchet 903 rotates inward under the action of the ratchet cavity 902 and the spring plate 904, and does not mesh with the first helical gear 7. The rotating shaft 11 will not rotate, and will not affect the normal discharge of the roller 3, thereby accelerating the discharge speed.
[0024] Among them, six groups of disturbance leaves 13 are arranged, and the six groups of cavities 14 are all connected with the circulation cavity 12. By injecting low-temperature clean water into the circulation cavity 12, since the optimal temperature when the tumbling machine tumbles meat and other materials is between zero degrees Celsius and four degrees Celsius, and the circulation cavity 12 is connected with the internal cavity 14 of the disturbance leaves 13, when the tumbling machine is working, the disturbance leaves 13 and the rotating shaft 11 can cool down the inside of the drum 3 and reduce the heat caused by the contact and friction between the disturbance leaves 13 and the meat and other materials, ensuring that the inside of the drum 3 is always in a low temperature state, ensuring the pickling effect of meat and other pickled materials, and improving the taste.
[0025] The disturbance leaf 13 includes a disturbance leaf body 1301, an annular connecting cavity 1302 communicating with the circulation cavity 12 is provided inside the disturbance leaf body 1301, a one-way pressure valve 1303 is provided at the connection between the connecting cavity 1302 and the circulation cavity 12, and a plurality of groups of injection holes 1304 adapted to the connecting cavity 1302 are provided on the outside of the connecting cavity 1302. After the material inside the tumbler is discharged, clean water is pressed into the circulation cavity 12, so that the one-way pressure valve 1303 is opened under the water pressure, and the cavity 14 is then It is connected to the connecting chamber 1302, and the low-temperature clean water inside the connecting chamber 1302 is ejected from the injection hole 1304 to flush the inner wall of the drum 3 and the outer surface of the disturbance blade 13. At this time, the reversal of the power component 1 can not only discharge the cleaning sewage inside the drum 3, but also the rotation of the drum 3 can make the water ejected from the injection hole 1304 flush the inner wall of the drum 3 in all directions to avoid cleaning dead corners, thereby achieving that the low-temperature water inside the circulation chamber 12 can not only play a cooling role, but also play a flushing role on the drum 3.
[0026] Working principle: when the power component 1 rotates forward, the first bevel gear 7, the second bevel gear 8, and the bevel ratchet 9 cooperate to drive the drum 3 and the rotating shaft 11 to rotate in opposite directions respectively, so as to fully flip, impact and beat the pickled products such as the meat blocks inside the drum 3, so as to solve the problem of long working time and low working efficiency of the traditional tumbling and kneading machine, in which the meat blocks are only driven by the turning of the drum 3 to flip up and down, collide with each other, and beat each other. By injecting low-temperature clean water into the circulation cavity 12, since the optimal temperature of the tumbling and kneading machine for tumbling and kneading meat blocks is between zero degrees Celsius and four degrees Celsius, when the tumbling and kneading machine is working, the disturbance blades 13 and the rotating shaft 11 can cool down the inside of the drum 3 and reduce the heat caused by the contact and friction between the disturbance blades 13 and the meat blocks, so as to ensure that the inside of the drum 3 is always in a low temperature state, ensure the pickling effect of the meat blocks and other pickled products, and improve the taste.
[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fully automatic tiltable vacuum tumbling machine, comprising a power assembly (1), characterized in that: The output shaft end of the power assembly (1) is fixedly connected to a first bevel gear (7), the left side of the first bevel gear (7) is meshed with a second bevel gear (8), the right side of the first bevel gear (7) is meshed with a bevel ratchet (9), the right end of the bevel ratchet (9) is fixedly connected to a connecting piece (10), the other side of the connecting piece (10) is fixedly connected to a roller (3), the other side of the roller (3) is fixedly connected to a feed port (4), the side of the roller (3) is movably connected to a roller seat (6), the inner wall of the roller 3 is fixedly connected to a spiral stirring blade, the middle part of the second bevel gear (8) is fixedly connected to a rotating shaft (11), a circulation cavity (12) is provided inside the rotating shaft (11), three groups of disturbance blades (13) are fixedly connected to the side of the rotating shaft (11), and a cavity (14) communicating with the circulation cavity (12) is provided inside the disturbance blade (13); The rotating shaft (11) passes through the helical ratchet (9) and the connecting piece (10), and the rotating shaft (11) does not contact the helical ratchet (9) and the connecting piece (10). The helical ratchet (9) comprises a helical ratchet body (901), and a plurality of ratchet cavities (902) are provided on the outer side of the helical ratchet body (901) at equal circumferences. A ratchet (903) is movably hinged in the middle of the ratchet cavity (902), and a spring sheet (904) is fixedly connected to the middle of the inner side of the ratchet (903), and the other end of the spring sheet (904) is fixedly connected to the ratchet cavity (902).
2. The fully automatic tiltable vacuum tumbling machine according to claim 1, characterized in that: The disturbance blades (13) are provided in six groups, and the six groups of cavities (14) are all connected to the flow chamber (12).
3. The fully automatic tiltable vacuum tumbling machine according to claim 1, characterized in that: The disturbance blade (13) comprises a disturbance blade body (1301), an annular connecting cavity (1302) communicating with the circulation cavity (12) is provided inside the disturbance blade body (1301), a one-way pressure valve (1303) is provided at the connection point between the connecting cavity (1302) and the circulation cavity (12), and a plurality of groups of injection holes (1304) adapted to the connecting cavity (1302) are provided on the outer side of the connecting cavity (1302).
Citation Information
Patent Citations
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