An automatic bending device for FPC circuit board
By designing an automatic bending device, combined with the multi-pin rolling pin and visual photography technology, the problem of low automation of FPC circuit board bending equipment is solved, and efficient and automated bending processes are achieved, improving product quality and efficiency.
Patent Information
- Application Number
- CN201911308112.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-18
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2039-12-18
AI Technical Summary
The existing FPC circuit board bending equipment has low degree of automation, and there are problems of bending parts breakage and rebound, which cannot guarantee product quality, and low manual bending efficiency.
An automatic bending device including a rotary mechanism, a hoisting part installation, a code scanning mechanism, a loading, a flattening, a photographing, a bending and a loading part installation was designed. The needle rolling and bending design was combined with the Visual photography and PLC automatically adjust the lower mode control logic to realize the fully automated bending process of the FPC circuit board.
The fully automated bending process of the FPC circuit board is realized, which improves production efficiency and improves the qualification rate of the finished product, avoids rebound and damage problems after bending.
Smart Images

Figure CN110948840B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of FPC circuit board production, and in particular to an automatic bending device for an FPC circuit board. Background Art
[0002] With the rapid development of science and technology, among electrical components, the application of FPC (flexible printed circuit board) in high-tech products such as smart phones and smart computers has gradually increased. FPC is a highly reliable and extremely flexible printed circuit board. FPC has the characteristics of high wiring density, light weight, thin thickness and good bendability.
[0003] In order to better utilize the internal space of the product and optimize the product structure, the FPC circuit board can be partially bent according to needs. However, due to its flexible characteristics, the bending action is hindered. Currently, most of the bending actions are performed manually. When the quantity is large, some semi-automatic equipment such as die pressing will be used for bending.
[0004] Among them, the degree of automation of semi-automatic die pressing equipment is still relatively low; and the existing semi-automatic die pressing equipment adopts upper and lower pressing films for bending, and the upper and lower pressing film method not only has the risk of breakage of the bending part, but also has the problem of bending rebound. Therefore, the quality of the product cannot be better guaranteed; and manual bending is inefficient and is far from meeting the actual use needs. Therefore, it is urgent to provide a device that can realize fully automated production of the entire bending process to improve efficiency. Summary of the invention
[0005] The technical problem to be solved by the present invention is to provide an automatic bending device for an FPC circuit board, so as to solve the problem of low automation degree in the bending of the existing FPC circuit board and improve the production efficiency.
[0006] The present invention is implemented as follows: an automatic bending device for an FPC circuit board, the bending device comprising:
[0007] a support platform;
[0008] A turntable mechanism, the turntable mechanism is fixedly arranged in the middle of the support platform; a plurality of jigs or jig groups are arranged around the turntable mechanism, and each jig or jig group is driven to rotate by the turntable mechanism; at least two lifting parts and at least one code scanning mechanism are arranged below the jig or jig group, the bottom of the lifting part is fixed on the support platform, and the lifting part cooperates with the jig or jig group to realize the loosening or pressing of the material; the code scanning mechanism is fixedly arranged on the support platform, and the material is scanned by the code scanning mechanism; the jig group includes at least two jigs arranged closely together;
[0009] At least one loading device, the loading device is fixedly mounted on the support platform; the loading device is located at the feeding end of the turntable mechanism, and the material tray is conveyed by the loading device for loading;
[0010] At least one material loading grabbing device, the material loading grabbing device is fixedly mounted on the side end of the material loading device, and the material on the material tray is grabbed onto the fixture through the material loading grabbing device;
[0011] At least one flattening part is installed around the turntable mechanism, and the flattening part is used to flatten the material grabbed on the fixture;
[0012] At least one photographing unit is installed around the turntable mechanism, and the photographing unit is used to take a photo of the material on the jig after being flattened;
[0013] At least one bending unit is installed around the turntable mechanism, and the photographed material is bent by the bending unit;
[0014] At least one material discharging and grabbing device, which is fixedly mounted on the discharging end of the turntable mechanism and is used to grab the bent material from the jig;
[0015] At least one material unloading device is fixedly arranged at the side end of the material unloading grabbing device, receives the material grabbed by the material unloading grabbing device through the material unloading device, and transfers the material tray for unloading.
[0016] Furthermore, the bending device also includes:
[0017] At least one material buffering platform, the material buffering platform is fixedly arranged at the side end of the material unloading part;
[0018] A control device, wherein the control device is arranged inside the support platform, and the turntable mechanism, the lifting part, the code scanning mechanism, the loading part, the loading grabbing part, the flattening part, the photographing part, the bending part, the unloading grabbing part and the unloading part are all electrically connected to the control device.
[0019] Furthermore, the turntable mechanism comprises:
[0020] a cam divider, wherein the lower end of the cam divider is fixedly arranged inside the support platform, and the upper end of the cam divider passes through the support platform upward and extends to the top of the support platform;
[0021] A small rotating disk, the small rotating disk is fixedly arranged on the top of the cam divider;
[0022] A large turntable, the large turntable is located below the small turntable, the large turntable is connected to the movable part of the cam divider, and the large turntable is driven to rotate by the cam divider; each of the jigs is fixed on the large turntable;
[0023] At least one in-place detection sensor, which is fixed on the small turntable and detects the position of the material through the in-place detection sensor;
[0024] At least one end leveling mechanism is fixed on the small turntable, and the end of the material is leveled by the end leveling mechanism.
[0025] Furthermore, the fixture comprises:
[0026] The fixtures include:
[0027] A first base, wherein the turntable mechanism is provided with a first notch corresponding to each of the jigs, and the first base is fixedly arranged in the first notch; an upper end of the first base is provided with a contoured groove matching the FPC circuit board; and a front end of the first base is provided with at least one long pressing groove;
[0028] A clamping plate, the clamping plate is located in front of the first base, the clamping plate is provided with a clamping protrusion at a position corresponding to each of the clamping long grooves, and the FPC circuit board is clamped by the clamping long groove and the clamping protrusion; each of the clamping protrusions is axially provided with a first optical axis insertion hole;
[0029] A movable block, the movable block is located in front of the clamping plate, and a linear bearing is axially arranged at both ends of the movable block; the middle part of the clamping plate is fixedly connected to the movable block;
[0030] a second base, the second base being fixedly disposed in front of the movable block;
[0031] Two first optical axes, each of the clamping long grooves is provided with a blind hole; one end of each first optical axis passes through the first optical axis insertion hole and is embedded in the blind hole, the middle part passes through a linear bearing, and the other end is fixed on the second base; each first optical axis is sleeved with a first spring between the movable block and the second base;
[0032] A cam follower is fixedly arranged at the bottom of the movable block.
[0033] Furthermore, the lifting device comprises:
[0034] a first lifting cylinder, the bottom of which is fixed on the support platform;
[0035] a lifting fixing plate, wherein the lifting fixing plate is fixedly connected to the movable end of the first lifting cylinder;
[0036] At least one lifting rod, the turntable mechanism is provided with a first lifting slot at the position corresponding to each cam follower, the upper end of the lifting rod has a wedge-shaped structure; the lower end of the lifting rod is fixedly connected to the lifting fixing plate, the upper end of the lifting rod passes through the first lifting slot and makes the wedge-shaped structure abut against the cam follower, so as to link the movable block and the clamping plate to move forward and backward through the first lifting cylinder.
[0037] Furthermore, the loading and unloading parts both include:
[0038] a first bottom support frame, wherein the first bottom support frame is fixedly mounted on the support platform;
[0039] a material conveying assembly, the material conveying assembly being fixedly mounted on the first bottom support frame, and the material tray is conveyed through the material conveying assembly;
[0040] a first shield, the first shield being disposed at a front section of the material conveying assembly;
[0041] A lifting assembly, which is arranged at the rear section of the material conveying assembly and drives the material tray to move up and down through the lifting assembly;
[0042] a stopper assembly, the stopper assembly being arranged below the first shield and being located close to one end of the lifting assembly;
[0043] Two protection components are fixed on the first bottom support frame, and the two protection components are respectively located in the middle of both sides of the material conveying component.
[0044] Furthermore, the material conveying assembly comprises:
[0045] Two conveyor belts, the two conveyor belts are respectively arranged on both sides of the first bottom support frame; the first protective cover is located between the two conveyor belts, and the first protective cover is lower than the top of the conveyor belts;
[0046] At least one conveying motor, the conveying motor is fixed on the first bottom support frame; the conveying motor is connected to the two conveying belts, and the conveying belts are driven by the conveying motor;
[0047] A second protective cover is fixedly disposed above the conveying motor.
[0048] Furthermore, the lifting assembly comprises:
[0049] a motor fixing plate, the motor fixing plate being fixedly mounted on the bottom of the first bottom supporting frame;
[0050] A lifting motor, wherein the lifting motor is fixedly mounted on the bottom of the motor fixing plate;
[0051] A lifting plate, the lifting plate is located between the two conveyor belts, the bottom of the lifting plate is connected to the lifting screw of the lifting motor, and the lifting plate is linked to the lifting motor to move up and down;
[0052] Four second optical axes, the middle parts of the four second optical axes respectively pass through the motor fixing plate from the four sides of the lifting motor, and the top of each second optical axis is fixedly connected to the lifting plate, and the middle part of each second optical axis is fixed to the motor fixing plate through a guide flange;
[0053] A first floating plate, wherein the first floating plate is located below the lifting motor, and the bottom of each of the second optical axes is fixedly connected to the first floating plate.
[0054] Furthermore, the block assembly comprises:
[0055] A second lifting cylinder, wherein the first shield is provided with a second lifting notch in the middle portion near one end of the lifting assembly; the second lifting cylinder is fixedly arranged below the second lifting notch;
[0056] a material stopper connected to the movable end of the second lifting cylinder, and driven by the second lifting cylinder to move up and down along the second lifting notch;
[0057] a first distance sensor, wherein the first shield is provided with a first detection slot at the rear end of the second lifting slot, and the first distance sensor is fixedly arranged below the first detection slot;
[0058] A second distance sensor, the first shield is provided with a second detection slot at the side end of the second lifting slot, and the second distance sensor is fixedly arranged below the second detection slot.
[0059] Furthermore, the protection component includes:
[0060] Two material baffles, the two material baffles are respectively located at the middle of the outer sides of the two conveyor belts;
[0061] Two photoelectric sensors, each of which is fixed on one of the material baffles, and the photoelectric sensors are located at the side ends of the lifting assembly;
[0062] Two first leveling cylinders, each of which is fixed on a material baffle, and is located at the side end of the lifting assembly; a material tray clamping plate is provided at the movable end of each first leveling cylinder, and the material tray clamping plate is driven to move by the first leveling cylinder.
[0063] Furthermore, the loading and unloading grabbing device and the unloading and unloading grabbing device both include:
[0064] a robot, the robot being fixedly mounted on the support platform;
[0065] A material grabbing component is connected to the robot, and the robot drives the material grabbing component to grab materials or trays.
[0066] Furthermore, the material grabbing assembly comprises:
[0067] a grabbing and fixing plate, the grabbing and fixing plate being connected to the robot;
[0068] A slide cylinder or a slide cylinder group, wherein the slide cylinder or the slide cylinder group is fixedly arranged at the bottom of one end of the grabbing fixed plate; the slide cylinder group includes at least two slide cylinders; a first clamping cylinder is arranged on the slide cylinder, and the first clamping cylinder is driven by the slide cylinder to move up and down; a clamping claw is arranged on each side of the first clamping cylinder, and the clamping claw is driven by the first clamping cylinder to clamp or release the material;
[0069] a display, the display being fixed on the grabbing and fixing plate;
[0070] An adapter plate, the adapter plate is fixedly mounted on the other end of the grabbing and fixing plate;
[0071] a guide rod cylinder, the guide rod cylinder being fixedly mounted on the adapter plate, and the movable end of the guide rod cylinder being arranged downward;
[0072] A suction cup bottom plate, the center of which is fixedly connected to the movable end of the guide rod cylinder, and the suction cup bottom plate is driven by the guide rod cylinder to move up and down; a vacuum suction cup is arranged at each of the four corners of the bottom of the suction cup bottom plate.
[0073] Furthermore, the flattening device comprises:
[0074] A flattening fixing plate, the flattening fixing plate is fixed on the supporting platform;
[0075] A linear slide rail, the linear slide rail is fixed on the flattening fixed plate;
[0076] a first L-shaped plate, the bottom of which is fixedly connected to the top of the linear slide rail;
[0077] a translation cylinder, wherein the translation cylinder is fixed on the flattening fixed plate, the movable end of the translation cylinder is connected to the side end of the first L-shaped plate through a connecting plate, and the first L-shaped plate is moved along the linear slide rail by the translation cylinder;
[0078] a first manual translation platform, wherein the first manual translation platform is fixedly mounted on the top of the first L-shaped plate;
[0079] a second clamping cylinder, wherein the second clamping cylinder is fixedly connected to the movable end of the first manual translation platform, and the second clamping cylinder is translationally adjusted by the first manual translation platform;
[0080] a profiling pressing plate, the profiling pressing plate being connected to the movable end of the second clamping cylinder and driven by the second clamping cylinder to move up and down;
[0081] A cushion block is fixedly arranged below the contoured pressing plate.
[0082] Furthermore, the bending part comprises:
[0083] a position adjustment mechanism, the position adjustment mechanism being fixedly mounted on the support platform;
[0084] a micro-roller mold mechanism, wherein the micro-roller mold mechanism is fixedly connected to the position adjustment mechanism, and the micro-roller mold mechanism is linked to the position adjustment mechanism for position adjustment;
[0085] A profiling die pressing mechanism, wherein the profiling die pressing mechanism is fixed on the small turntable and the front end of the material is pressed by the profiling die pressing mechanism;
[0086] A bottom mold mechanism is fixed on the support platform and is located below the micro-rolling mold mechanism; the micro-rolling mold mechanism and the bottom mold mechanism cooperate with each other to roll-form the material.
[0087] Furthermore, the position adjustment mechanism comprises:
[0088] a first horizontal slide, wherein the first horizontal slide is fixed on the support platform through a second bottom support frame;
[0089] A vertical slide, which is fixedly connected to the sliding end of the first horizontal slide and is linked to the vertical slide by the first horizontal slide to move horizontally;
[0090] a second L-shaped plate, the upper portion of which is fixedly connected to the sliding end of the vertical slide, and the second L-shaped plate is linked to the vertical slide to move vertically;
[0091] A first adjustment plate, wherein both ends of the lower horizontal surface of the second L-shaped plate are respectively provided with an arc-shaped slot hole, and the first adjustment plate is locked to the bottom of the second L-shaped plate through the arc-shaped slot hole;
[0092] A second adjusting plate, the upper end of which is fixedly connected to the front end of the first adjusting plate, and the lower part of which is ring-shaped with a plurality of fixing holes.
[0093] Furthermore, the micro-rolling mold mechanism comprises:
[0094] a third adjusting plate, the third adjusting plate being locked on the fixing hole;
[0095] A rolling die fixing plate, the rolling die fixing plate is located below the third adjustment plate; a second optical axis insertion hole is respectively provided at both ends of the rolling die fixing plate, and a linkage piece is provided at the middle of the upper surface of the rolling die fixing plate;
[0096] Two third optical axes, the upper end of each of the third optical axes passes through the second optical axis insertion hole and is fixedly connected to the linkage sheet;
[0097] a second floating plate, the second floating plate being located below the rolling mold fixing plate; a second spring is sleeved on the lower end of each of the third optical axes, and the bottom of the third optical axis is fixedly connected to the second floating plate;
[0098] A rolling die support, the rolling die support is fixedly arranged at the bottom of the second floating plate; both ends of the rolling die support are respectively provided with an extension part extending downward; each of the extension parts is fixedly provided with a miniature bearing;
[0099] A needle roller, the two ends of which are respectively sleeved with the two miniature bearings;
[0100] Furthermore, the profiling die pressing mechanism comprises:
[0101] a third L-shaped plate, wherein the third L-shaped plate is fixed on the small rotating disk;
[0102] a profiling cylinder, the profiling cylinder being vertically fixed to the front end of the third L-shaped plate, with the movable end of the profiling cylinder facing downward;
[0103] An adapter block, the adapter block is fixedly connected to the movable end of the profiling cylinder, and the adapter block is linked to move up and down by the profiling cylinder;
[0104] A profiling mold is fixed on the adapter block.
[0105] Furthermore, the bottom mold mechanism comprises:
[0106] a fourth L-shaped plate, the fourth L-shaped plate being fixedly mounted on the support platform;
[0107] a second horizontal slide, the second horizontal slide being fixedly mounted on a vertical side of the fourth L-shaped plate;
[0108] a third lifting cylinder, the back of which is fixedly connected to the sliding end of the second horizontal slide, and the third lifting cylinder is linked to the second horizontal slide to move horizontally;
[0109] a fifth L-shaped plate, the lower end of which is fixedly connected to the movable end of the third lifting cylinder;
[0110] a second manual translation platform, the second manual translation platform being fixedly mounted on a horizontal plane at the upper end of the fifth L-shaped plate;
[0111] a movable plate, the movable plate is fixedly connected to the second manual translation platform, and the movable plate is manually translated by the second manual translation platform;
[0112] At least one bottom mold is fixed on the upper surface of the movable plate.
[0113] The present invention has the following advantages:
[0114] 1. Through the cooperation of the turntable mechanism, the lifting unit, the code scanning mechanism, the loading unit, the loading grabbing unit, the flattening unit, the photographing unit, the bending unit, the unloading grabbing unit, the unloading unit, etc. in the bending device of the present invention, the complete bending process of the FPC circuit board from loading, code scanning, end flattening, flattening, inspection, bending, unloading, etc. can be well realized, and the bending process is fully automated. Therefore, the degree of automation is high, which can greatly improve the product production efficiency.
[0115] 2. The present invention integrates visual photography and PLC automatic adjustment of the bending lower die control logic, which can absorb the length error of the product before bending, and automatically modify the bending height of the lower die according to the error to absorb the error in the bending part. Therefore, the qualified rate of the finished product after bending can be greatly improved.
[0116] 3. The present invention adopts the design principle of multiple rolling and bending by needle rollers, and can perform multiple rolling and bending on the bending section of the FPC circuit board through the cooperation of the position adjustment mechanism, the micro-rolling die mechanism, the bottom die mechanism and the contour die clamping mechanism, which can fundamentally avoid many problems caused by the die pressing method, such as damage to the circuit board, rebound after bending, and other problems. BRIEF DESCRIPTION OF THE DRAWINGS
[0117] The present invention will be further described below in conjunction with embodiments with reference to the accompanying drawings.
[0118] Figure 1 The present invention is a general assembly diagram of an FPC circuit board automatic bending device.
[0119] Figure 2 The present invention is a schematic structural diagram of a turntable mechanism in an automatic FPC circuit board bending device.
[0120] Figure 3 This is one of the exploded schematic diagrams of a jig in an automatic bending device for an FPC circuit board of the present invention.
[0121] Figure 4 This is the second exploded schematic diagram of a jig in an automatic bending device for an FPC circuit board of the present invention.
[0122] Figure 5 The figure is an overall diagram of a jig in an automatic bending device for an FPC circuit board of the present invention.
[0123] Figure 6 The present invention is a schematic structural diagram of a lifting part in an automatic bending device for an FPC circuit board.
[0124] Figure 7 The present invention is a schematic diagram of a lifting device of a lifting part in an automatic bending device for an FPC circuit board.
[0125] Figure 8 The present invention is a schematic diagram of the deployment of a loading part installation, a unloading part installation, a loading grabbing part installation and a unloading grabbing part installation on a support platform in an FPC circuit board automatic bending device of the present invention.
[0126] Fig. 9 This is one of the structural schematic diagrams of a loading section or a unloading section in an automatic bending device for an FPC circuit board of the present invention.
[0127] Fig.10 This is the second structural schematic diagram of the loading and unloading part of the FPC circuit board automatic bending device of the present invention.
[0128] Fig.11 It is a structural schematic diagram of the jacking assembly in the loading part installation or the unloading part installation of the present invention.
[0129] Fig.12 The present invention is a schematic structural diagram of a loading and unloading grabbing assembly or a unloading grabbing assembly in an FPC circuit board automatic bending device.
[0130] Fig.13 This is one of the structural schematic diagrams of the material grabbing assembly in the loading grabbing part assembly or the unloading grabbing part assembly of the present invention.
[0131] Fig.14 This is the second structural schematic diagram of the material grabbing assembly in the loading grabbing part assembly or the unloading grabbing part assembly of the present invention.
[0132] Fig.15 It is a schematic diagram of the material grabbing component grabbing materials in the present invention.
[0133] Fig.16 It is a schematic diagram of the material grabbing assembly grabbing the material tray in the present invention.
[0134] Fig.17 The present invention is a schematic structural diagram of a flattening component in an automatic bending device for an FPC circuit board.
[0135] Fig.18 The present invention is a schematic diagram of the deployment of a flattening part and a photographing part on a support table in an automatic bending device for an FPC circuit board.
[0136] Fig.19 The present invention is a schematic diagram of the deployment of a bending part of an automatic bending device for an FPC circuit board installed on a support platform.
[0137] Fig. 20 It is a schematic diagram of the connection structure between the bending part center position adjustment mechanism and the micro-rolling die mechanism of the present invention.
[0138] Fig.21 It is a partial enlarged view of the micro-rolling mold mechanism in the present invention.
[0139] Fig. 22 It is a structural schematic diagram of the pressing mechanism of the profiling die in the bending part assembly of the present invention.
[0140] Fig.23 It is a structural schematic diagram of the bottom layer mold mechanism in the bending part assembly of the present invention.
[0141] Fig.24 It is a schematic diagram of bending materials by the bending device of the present invention.
[0142] Description of reference numerals:
[0143] 100-bending device, 200-FPC circuit board, 300-material tray, 1-support table, 2-turntable mechanism, 21-cam divider, 22-small turntable, 23-large turntable, 24-in-place detection sensor, 241-first extension plate, 25-end leveling mechanism, 251-second extension plate, 252-second leveling cylinder, 253-material leveling plate, 26-first notch, 27-first lifting notch, 3a-jig group, 3-jig, 31-first base, 311-profile groove, 312-clamping long groove, 313-blind hole, 32-clamping plate, 321-clamping protrusion, 322-first optical axis socket, 33-movable block, 331-follower fixed block, 34-linear bearing, 35-second base , 36-first optical axis, 37-first spring, 38-cam follower, 4-lifting assembly, 41-first lifting cylinder, 411-cylinder base, 42-lifting fixing plate, 43-lifting rod, 431-wedge structure, 5-scanning mechanism, 6a-loading assembly, 6b-unloading assembly, 61-first bottom support frame, 62-material conveying assembly, 621-conveyor belt, 622-conveyor motor, 623-second protective cover, 63-first protective cover, 631-second lifting slot, 632-first detection slot, 633-second detection slot, 64-lifting assembly, 641-motor fixing plate, 642-lifting motor, 6421-lifting screw, 643-lifting plate, 644-second optical axis, 645-first A floating plate, 65-block assembly, 651-second lifting cylinder, 652-material block, 66-protection assembly, 661-material baffle, 662-photoelectric sensor, 663-first leveling cylinder, 664-tray clamping plate, 7a loading grabbing assembly, 7b-unloading grabbing assembly, 71-robot, 72-material grabbing assembly, 72a-slide cylinder group, 721-grabbing fixed plate, 722-slide cylinder, 723-first clamping cylinder, 7231-clamping claw, 724-display, 725-adapter plate, 726-guide rod cylinder, 727-suction cup bottom plate, 728-vacuum suction cup, 8-flattening assembly, 81-flattening fixed plate, 82-linear slide rail, 83-first L-shaped plate, 84-translation air cylinder Cylinder, 841-connecting plate, 85-first manual translation stage, 86-second clamping cylinder, 87-profile pressing plate, 88-pad, 9-photographing assembly, 91-image capturing device, 92-fixed profile, 10-bending assembly, 101-position adjustment mechanism, 1011-first horizontal slide, 1012-second bottom support frame, 1013-vertical slide, 1014-second L-shaped plate, 1015-first adjustment plate, 1016-arc slot, 1017-second adjustment plate, 1018-fixed hole, 102-micro roller mold mechanism, 1021-third adjustment plate, 1022-roller mold fixing plate, 1023-third optical axis, 1024-second floating plate, 1025-roller mold bracket, 1026-roller needle,102a-second optical axis jack, 102b-linkage sheet, 102c-second spring, 102d-extension part, 102e-miniature bearing, 103-profile mold clamping mechanism, 1031-third L-shaped plate, 1032-profile cylinder, 1033-adapter block, 1034-profile mold, 104-bottom mold mechanism, 1041-fourth L-shaped plate, 1042-second horizontal slide, 1043-third lifting cylinder, 1044-fifth L-shaped plate, 1045-second manual translation platform, 1046-movable plate, 1047-bottom mold, 11a-material buffer table. , DETAILED DESCRIPTION
[0144] See also Figures 1 to 24 As shown, the present invention provides an automatic bending device 100 for an FPC circuit board 200. The bending device 100 can realize the complete bending process of the FPC circuit board 200 from loading, leveling, inspection, bending, unloading, etc., which can effectively solve the problem of low automation level in the existing FPC circuit board bending.
[0145] The bending device 100 comprises:
[0146] A support platform 1; in a specific implementation, the upper wiring, air pipe, PLC, etc. can be stored in the support platform 1 in different areas, so that the entire bending device 100 looks more neat and beautiful; at the same time, a plurality of openings (not shown) can be opened on the upper surface of the support platform 1 to facilitate the connection of lines, pipes, etc. through the openings with the upper components;
[0147] A turntable mechanism 2, the turntable mechanism 2 is fixedly arranged in the middle of the support platform 1; a plurality of jigs 3 or jig groups 3a are arranged around the turntable mechanism 2, the jigs 3 are used to place the FPC circuit board 200, and the turntable mechanism 2 drives each of the jigs 3 or jig groups 3a to rotate, so as to rotate the FPC circuit board 200 to a specified work station; at least two lifting parts 4 and at least one code scanning mechanism 5 are arranged below the jigs 3 or jig groups 3a, and the bottom of the lifting parts 4 is fixed on the support platform 1. On the support platform 1, the lifting part 4 cooperates with the fixture 3 or the fixture group 3a to realize the loosening or pressing of the material (i.e., the FPC circuit board 200); the code scanning mechanism 5 is fixedly arranged on the support platform 1, and the code scanning mechanism 1 is used to scan the material, and the code scanning mechanism 5 can use a code scanning gun to scan and identify the material; the fixture group 3a includes at least two adjacent fixtures 3, and the overall efficiency can be further improved by using the fixture group 3a composed of at least two adjacent fixtures 3;
[0148] At least one loading part 6a, the loading part 6a is fixed on the support platform 1; the loading part 6a is located at the feeding end of the turntable mechanism 2, and the material tray 300 is conveyed through the loading part 6a for loading;
[0149] At least one material loading grabbing device 7a, the material loading grabbing device 7a is fixedly mounted on the side end of the material loading device 6a, and the material on the material tray 300 is grabbed onto the fixture 3 through the material loading grabbing device 6a;
[0150] At least one flattening device 8, which is arranged around the turntable mechanism 2 and is used to flatten the material grabbed onto the fixture 3;
[0151] At least one photographing unit 9, the photographing unit 9 is arranged around the turntable mechanism 2, and the photographing unit 9 is used to take a photo of the material on the fixture 3 after being flattened;
[0152] At least one bending device 10, the bending device 10 is arranged around the turntable mechanism 2, and the photographed material is bent by the bending device 10;
[0153] At least one material discharging and grabbing device 7b, which is fixedly mounted at the discharging end of the turntable mechanism 2, and is used to grab the bent material from the jig 3;
[0154] At least one unloading part 6b is fixedly mounted on the side end of the unloading grabbing part 7b, receives the material grabbed by the unloading grabbing part 7b through the unloading part 6b, and transfers the material tray 300 for unloading.
[0155] In the specific implementation of the present invention, the feeding part 6a, the feeding grabbing part 7a, the flattening part 8, the photographing part 9, the bending part 10, the unloading grabbing part 7b and the unloading part 6b can be arranged around the turntable mechanism 2 in sequence according to the sequential execution order of the processes, so that the turntable mechanism 2 can carry materials to perform corresponding operations according to the sequential execution order of the processes. Of course, it is also not necessary to set them according to the sequential execution order of the processes, and it is only necessary to transfer the materials to the corresponding process position through the turntable mechanism 2 when performing the operation. At the same time, the number of the feeding part 6a, the feeding grabbing part 7a, the flattening part 8, the photographing part 9, the bending part 10, the unloading grabbing part 7b and the unloading part 6b can be selected and deployed according to actual needs. For example, in order to improve the actual bending efficiency, two bending parts 10 can be selected and deployed on the turntable mechanism 2.
[0156] In the present invention, the bending device 100 further includes:
[0157] At least one material buffering platform 11a, the material buffering platform 11a is fixedly arranged at the side end of the material unloading part 6b; in specific implementation, when the material unloading part 6b does not have time to unload the material tray 300, the material unloading grabbing part 7b can first grab the material to the material tray 300 on the material buffering platform 11a for buffering;
[0158] A control device (not shown), the control device is arranged inside the support platform 1, and the turntable mechanism 2, the lifting part 4, the code scanning mechanism 5, the loading part 6a, the loading grabbing part 7a, the flattening part 8, the photographing part 9, the bending part 10, the unloading grabbing part 7b and the unloading part 6b are all electrically connected to the control device. In a specific implementation, the control device can be used to control the turntable mechanism 2, the lifting part 4, the code scanning mechanism 5, the loading part 6a, the loading grabbing part 7a, the flattening part 8, the photographing part 9, the bending part 10, the unloading grabbing part 7b and the unloading part 6b to work automatically, thereby improving the degree of automation and the bending efficiency.
[0159] In the present invention, please focus on Fig.18 As shown, the photographing assembly 9 may be composed of an image capturing device 91 and a fixed profile 92, wherein the fixed profile 92 is fixedly mounted on the support platform 1, and the image capturing device 91 is mounted on the fixed profile 92; of course, in specific implementation, a plurality of cylinders may be mounted on the fixed profile 92, and the position of the image capturing device 91 may be adjusted by the cylinders to facilitate photographing the materials placed in each fixture 3 on the fixture group 3a. The image capturing device 91 is used to photograph the FPC circuit board 200 placed on the fixture 3, and detect the production error of the FPC circuit board 200, and transmit the detected error data to the control device, so that the control device can select a suitable bottom mold as the lower mold for bending the FPC circuit board 200 according to the error data. In the specific configuration of the present invention, the photographing unit 9 and the flattening unit 8 can be arranged on the same work station, and the image capturing device 91 can be placed above the flattening unit 8. In this way, after the flattening unit 8 completes the flattening operation on the FPC circuit board 200, the photographing unit 9 can be used to take a picture of the FPC circuit board 200.
[0160] In the present invention, please focus on Figure 2 As shown, the turntable mechanism 2 includes:
[0161] A cam divider 21, the lower end of which is fixed inside the support platform 1, and the upper end of which passes through the support platform 1 and extends to the top of the support platform 1; the cam divider 21 is a high-precision rotary device that can achieve intermittent motion and has been widely used in engineering; in specific implementation, the cam divider 21 is electrically connected to the control device so that the cam divider 21 can be controlled to work through the control device;
[0162] A small rotating disk 22, wherein the small rotating disk 22 is fixedly arranged on the top of the cam divider 21, that is, the small rotating disk 22 is fixedly connected to the fixing portion on the top of the cam divider 21, so that the small rotating disk 22 is in a fixed state;
[0163] A large turntable 23, the large turntable 23 is located below the small turntable 22, the large turntable 23 is connected to the movable part of the cam divider 21, and the large turntable 23 is driven by the cam divider 21 to rotate; each of the jigs 3 is fixed on the large turntable 23;
[0164] At least one in-place detection sensor 24, the in-place detection sensor 24 is fixed on the small turntable 22, and the position of the material (i.e., the FPC circuit board 200) is detected by the in-place detection sensor 24; in specific implementation, the in-place detection sensor 24 can be fixed on the small turntable 22 through a first extension plate 241, that is, the in-place detection sensor 24 is fixed to the front end of the first extension plate 241; the in-place detection sensor 24 is electrically connected to the control device to realize sending the material in-place signal detected by the in-place detection sensor 24 to the control device;
[0165] At least one end flattening mechanism 25, the end flattening mechanism 25 is fixed on the small turntable 22, and the end flattening mechanism 25 is used to flatten the end of the material; in the specific implementation, please focus on Fig.18 As shown, the end leveling mechanism 25 includes a second extension plate 251, a second leveling cylinder 252 and a material leveling plate 253, one end of the second extension plate 251 is fixed on the small turntable 22, the second leveling cylinder 252 is fixed on the bottom of the second extension plate 251, the material leveling plate 253 is fixedly connected to the movable end of the second leveling cylinder 252, and the second leveling cylinder 252 is electrically connected to the control device so that the control device controls the second leveling cylinder 252 to drive the material leveling plate 253 to move forward and backward, thereby realizing the end leveling operation of the material placed on the jig 3.
[0166] When the turntable mechanism 2 is working, the control device can control the cam divider 21 to drive the large turntable 23 to rotate, so as to transfer the material on the jig 3 to the designated workstation; during the rotation of the large turntable 23, the in-place detection sensor 24 will detect the in-place status of the material on the jig 3, and once it is detected that the material is in place, the in-place detection sensor 24 will send an in-place signal to the control device, so that the control device can control other components to perform subsequent operations; at the same time, the control device can control the second leveling cylinder 252 to move forward, so as to drive the material leveling plate 253 to level the end of the material placed on the jig 3.
[0167] In the present invention, please focus on Figure 3-Figure 5 As shown, the fixture 3 includes:
[0168] A first base 31, wherein the turntable mechanism 2 is provided with a first notch 26 corresponding to each of the jigs 3, and the first base 31 is fixedly arranged in the first notch 26, so as to limit the first base 31 through the first notch 26; the upper end of the first base 31 is provided with a contoured groove 311 matching the FPC circuit board 200, so as to limit the FPC circuit board 200 through the contoured groove 311; the front end of the first base 31 is provided with at least one clamping long groove 312, and the clamping long groove 312 is connected with the side end of the contoured groove 311, so as to realize the clamping of the FPC circuit board 200 from the side end;
[0169] A clamping plate 32, the clamping plate 32 is located in front of the first base 31, and the clamping plate 32 is provided with a clamping protrusion 321 at a position corresponding to each of the clamping long grooves 312, and the FPC circuit board 200 is clamped by the cooperation between the clamping long grooves 312 and the clamping protrusion 321; each of the clamping protrusions 321 is axially provided with a first optical axis insertion hole 322;
[0170] A movable block 33, the movable block 33 is located in front of the clamping plate 32, and a linear bearing 34 is axially arranged at both ends of the movable block 33; the middle part of the clamping plate 32 is fixedly connected to the movable block 33, and the middle part of the clamping plate 32 and the movable block 33 can be fixed together by bolts, screws, etc.;
[0171] a second base 35 , the second base 35 being fixedly disposed in front of the movable block 33 ;
[0172] Two first optical axes 36, each of the clamping long grooves 312 is provided with a blind hole 313; one end of each first optical axis 36 passes through the first optical axis insertion hole 322 and is embedded in the blind hole 313, the middle part passes through a linear bearing 34, and the other end is fixed on the second base 35; each first optical axis 36 is sleeved with a first spring 37 between the movable block 33 and the second base 35;
[0173] A cam follower 38 is fixedly mounted on the bottom of the movable block 33 . In a specific implementation, a follower fixing block 331 is provided at the bottom of the movable block 33 , and the cam follower 38 is fixedly mounted on the follower fixing block 331 .
[0174] When the jig 3 is in use and in a normal state, due to the elastic force of the first spring 37, the movable block 33 and the pressing plate 32 will be pushed forward, and the pressing protrusion 321 will be tightly attached to the pressing long groove 312; when it is necessary to place material on the jig 3, the cam follower 38 can be lifted up by the lifting part 4, so that the movable block 33 and the pressing plate 32 move backward, and then the pressing protrusion 321 leaves the pressing long groove 312; after the material is placed on the profiling groove 311 of the jig 3, the lifting part 4 will descend, and the movable block 33 and the pressing plate 32 will return forward under the elastic force of the first spring 37, so that the material is pressed in the profiling groove 311.
[0175] In the present invention, please focus on Figure 6 and Figure 7 As shown, the lifting part 4 includes:
[0176] A first lifting cylinder 41, the bottom of which is fixed on the support platform 1, and the movable end of which faces upward; in a specific implementation, the bottom of the first lifting cylinder 41 can be fixed on the support platform 1 through a cylinder base 411, and the first lifting cylinder 41 is electrically connected to the control device so as to control the operation of the first lifting cylinder 41 through the control device;
[0177] a lifting fixing plate 42, wherein the lifting fixing plate 42 is fixedly connected to the movable end of the first lifting cylinder 41;
[0178] At least one lifting rod 43, the turntable mechanism 2 is provided with a first lifting slot 27 at the position corresponding to each cam follower 38, specifically, the first lifting slot 27 is provided on the large turntable 23 of the turntable mechanism 2, and the upper end of the lifting rod 43 has a wedge-shaped structure 431; the lower end of the lifting rod 43 is fixedly connected to the lifting fixing plate 42, and the upper end of the lifting rod 43 passes through the first lifting slot 27 and makes the wedge-shaped structure 431 abut against the cam follower 38, so as to link the movable block 33 and the clamping plate 32 to move forward and backward through the first lifting cylinder 41. The specific number of the lifting rods 43 can be determined according to the number of the jigs 3. For example, when two jigs 3 are arranged adjacent to each other on the large turntable 23, a lifting rod 43 can be provided at each end of the lifting fixing plate 42 to achieve simultaneous lifting of the cam followers 38 on the two jigs 3.
[0179] When the lifting device 4 is in operation, when the FPC circuit board 200 needs to be placed on the fixture 3 or removed from the fixture 3, the first lifting cylinder 41 is controlled by the control device to link the lifting rod 43 to lift upward. During the lifting process, the wedge-shaped structure 431 pushes the cam follower 38 to roll, so that the pressing protrusion 321 leaves the pressing long groove 312. When the FPC circuit board 200 needs to be fixed on the fixture 3, it is only necessary to control the first lifting cylinder 41 by the control device to link the lifting rod 43 to move downward and leave the cam follower 38.
[0180] In the present invention, please focus on Figure 9-11 As shown, the upper material assembly 6a and the lower material assembly 6b both include:
[0181] a first bottom support frame 61, wherein the first bottom support frame 61 is fixed on the support platform 1;
[0182] A material conveying assembly 62, the material conveying assembly 62 is fixed on the first bottom support frame 61, and the material tray 300 is conveyed by the material conveying assembly 62, and the materials (i.e., the FPC circuit board 200) are all placed on the material tray 300;
[0183] A first protective cover 63, which is arranged at the front section of the material conveying assembly 62. The first protective cover 63 is arranged at the manual loading and unloading end, which can protect the operator on the one hand, and prevent dust from falling onto the instrument below on the other hand;
[0184] A lifting assembly 64, which is disposed at the rear section of the material conveying assembly 62, and drives the material tray 300 to move up and down through the lifting assembly 64, that is, lifts the material tray 300 to a specified position;
[0185] a stopper assembly 65, the stopper assembly 65 being arranged below the first shield 63 and being located close to one end of the lifting assembly 64; the function of the stopper assembly 65 is to first block the subsequent material tray 300 to be transported when the material on the lifting assembly 64 has not been used up; or to block the subsequent material tray 300 to be output if there is more material at the output end when outputting the material;
[0186] Two protection components 66 are fixed on the first bottom support frame 61 , and the two protection components 66 are respectively located in the middle of both sides of the material conveying component 62 .
[0187] In a specific implementation, the overall structure of the loading part 6a and the unloading part 6b is the same, the only difference is that the conveying direction of the material conveying assembly 62 is different during operation.
[0188] Wherein, the material conveying component 62 includes:
[0189] Two conveyor belts 621, the two conveyor belts 621 are respectively arranged on both sides of the first bottom support frame 61; the first protective cover 63 is located between the two conveyor belts 621, and the first protective cover 63 is lower than the top of the conveyor belts 621 to prevent the conveyor belts 621 from being blocked from normally conveying the material tray 300;
[0190] At least one conveying motor 622, the conveying motor 622 is fixed on the first bottom support frame 61; the conveying motor 622 is connected to the two conveying belts 621, and the conveying belts 621 are driven by the conveying motor 622, so as to realize the conveying of the material tray 300; in a specific implementation, the conveying motor 622 is electrically connected to the control device, so that the control device controls the operation of the conveying motor 622;
[0191] A second protective cover 623 is fixedly disposed above the conveying motor 622 to protect the conveying motor 622 through the second protective cover 623 .
[0192] When the material conveying component 62 is working, the control device can control the conveying motor 622 to rotate, thereby driving the conveyor belt 621 to transmit; during the conveying process, the conveyor belt 621 can transport the material tray 300 placed on the conveyor belt 621.
[0193] The lifting assembly 64 includes:
[0194] a motor fixing plate 641, wherein the motor fixing plate 641 is fixed to the bottom of the first bottom supporting frame 61;
[0195] A lifting motor 642, the lifting motor 642 is fixedly arranged at the bottom of the motor fixing plate 641; in a specific implementation, the lifting motor 642 is electrically connected to the control device so as to control the lifting motor 642 to work through the control device; the lifting motor 642 is an existing motor, which mainly realizes the lifting function through the lifting screw rod 6421;
[0196] A lifting plate 643, the lifting plate 643 is located between the two conveyor belts 621, the bottom of the lifting plate 643 is connected to the lifting screw 6421 of the lifting motor 642 (that is, the upper end of the lifting screw 6421 is fixedly connected to the bottom of the lifting plate 643, and the lower end of the lifting screw 6421 is suspended), and the lifting plate 643 is linked to the lifting motor 642 to move up and down, so as to lift the material tray 300 to a specified position;
[0197] Four second optical axes 644, the middle parts of the four second optical axes 644 respectively pass through the motor fixing plate 641 from the four sides of the lifting motor 642, and the top of each second optical axis 644 is fixedly connected to the lifting plate 643 to support the lifting plate 643, and the middle part of each second optical axis 644 is fixed to the motor fixing plate 641 through a guide flange 645;
[0198] A first floating plate 645 , wherein the first floating plate 645 is located below the lifting motor 642 , and the bottom of each of the second optical axes 644 is fixedly connected to the first floating plate 645 .
[0199] When the lifting assembly 64 is working, when the conveyor belt 621 conveys the material tray 300 to the lifting plate 643, the control device controls the lifting motor 642 to work, and the lifting plate 643 is driven to rise to the required position by the lifting screw rod 6421 of the lifting motor 642; or when the bent material is loaded on the material tray 300, the control device can control the lifting screw rod 6421 of the lifting motor 642 to drive the lifting plate 643 to descend, so as to transport the material tray 300 out through the conveyor belt 621.
[0200] The stopper assembly 65 comprises:
[0201] A second lifting cylinder 651, wherein the first shield 63 is provided with a second lifting notch 631 in the middle portion near one end of the lifting assembly 64; the second lifting cylinder 651 is fixedly arranged below the second lifting notch 631; in a specific implementation, the second lifting cylinder 651 is electrically connected to the control device so as to control the operation of the second lifting cylinder 651 through the control device;
[0202] a material stopper 652, the material stopper 652 being connected to the movable end of the second lifting cylinder 651, and the material stopper 652 being driven by the second lifting cylinder 651 to move up and down along the second lifting slot 631, so as to prevent the material tray 300 from entering the lifting assembly 64 when necessary;
[0203] a first distance sensor (not shown); the first shield 63 has a first detection slot 632 at the rear end of the second lifting slot 631; the first distance sensor is fixedly disposed below the first detection slot 632;
[0204] A second distance sensor (not shown). The first shield 63 has a second detection slot 633 at the side end of the second lifting slot 631 . The second distance sensor is fixedly disposed below the second detection slot 633 .
[0205] In a specific implementation of the present invention, the first distance sensor and the second distance sensor can be used to detect the position of the conveyed material tray 300, and send a corresponding position signal to the control device (that is, the first distance sensor and the second distance sensor are both electrically connected to the control device), so that the control device can control the material stopper 652 to rise or fall according to the position signal; for example, in the process of conveying the material tray 300 to enter the lifting assembly 64, when the second distance sensor detects that the material tray 300 has just passed the stopper assembly 65 and entered the lifting assembly 64, the first distance sensor When the sensor detects that a new material tray 300 is about to arrive, the control device can control the material stopper 652 of the stopper assembly 65 to rise to block the new material tray 300 from continuing to enter the lifting assembly 64; for example, in the process of conveying the material tray 300 out of the lifting assembly 64, when the first distance sensor detects that the material tray 300 has not passed through the first detection slot 632, the second distance sensor detects that a new material tray is about to be output, and the control device can control the material stopper 652 of the stopper assembly 65 to rise to block the new material tray 300 from being output.
[0206] The protection component 66 includes:
[0207] Two material baffles 661, the two material baffles 661 are respectively located in the middle of the outer sides of the two conveyor belts 621; the material baffles 661 are used to prevent the material tray 300 from shifting during the conveying process;
[0208] Two photoelectric sensors 662, each of which is fixed on one of the material baffles 661, and the photoelectric sensor 662 is located at the side end of the lifting assembly 64; the photoelectric sensor 662 is used to detect the actual state of the material tray 300. In a specific implementation, the photoelectric sensor 662 is electrically connected to the control device to send the actual state of the material tray 300 to the control device through the photoelectric sensor 662;
[0209] Two first leveling cylinders 663, each of which is fixed on one of the material baffles 661, and the first leveling cylinder 663 is located at the side end of the jacking assembly 64; a material tray pressing plate 664 is provided at the movable end of each of the first leveling cylinders 663, and the material tray pressing plate 664 is driven to move by the first leveling cylinder 663. The first leveling cylinder 663 is used to drive the material tray pressing plate 664 to press and level the material tray 300 to prevent the material tray from being deformed, etc. In a specific implementation, the first leveling cylinder 663 is electrically connected to the control device to control the operation of the first leveling cylinder 663 through the control device.
[0210] In the present invention, please focus on Figure 13-Figure 16 As shown, the upper material grabbing device 7a and the lower material grabbing device 7b both include:
[0211] A robot 71, the robot 71 is fixed on the support platform 1; in the specific implementation of the present invention, for the material loading and grabbing part 7a, the robot 71 can be implemented by a four-axis robot; for the material unloading and grabbing part 7b, the robot 71 can be implemented by a two-axis combined linear slide to reduce the cost; of course, if the cost is not considered, a four-axis robot can be used to implement it; the robot 71 is electrically connected to the control device so that the robot can be controlled to work by the control device;
[0212] A material grabbing component 72, wherein the material grabbing component 72 is connected to the robot 71, and the robot 71 drives the material grabbing component 72 to grab materials or trays.
[0213] Wherein, the material grabbing component 72 includes:
[0214] a grabbing and fixing plate 721, wherein the grabbing and fixing plate 721 is connected to the robot 71;
[0215] A slide cylinder 722 or a slide cylinder group 72a, the slide cylinder 722 or the slide cylinder group 72a is fixedly arranged at the bottom of one end of the grabbing fixed plate 721; the slide cylinder group 72a includes at least two slide cylinders 722; a first clamping cylinder 723 is arranged on the slide cylinder 722, and the first clamping cylinder 723 is driven by the slide cylinder 722 to move up and down; a clamping claw 7231 is arranged on each side of the first clamping cylinder 723, and the clamping claw 7231 is driven by the first clamping cylinder 723 to clamp or release the material (FPC circuit board 200); in specific implementation, the slide cylinder 722 and the first clamping cylinder 723 are both electrically connected to the control device, so as to control the operation of the slide cylinder 722 or the first clamping cylinder 723 through the control device;
[0216] a display 724, the display 724 being fixed on the grabbing and fixing plate 721; the display being electrically connected to the control device, so that the display 724 is controlled by the control device to display and record the state of the vacuum suction cup 728 in real time;
[0217] An adapter plate 725, the adapter plate 725 is fixed to the other end of the grabbing and fixing plate 721;
[0218] a guide rod cylinder 726, the guide rod cylinder 726 is fixed on the adapter plate 725, and the movable end of the guide rod cylinder 726 is arranged downward; in a specific implementation, the guide rod cylinder 726 is electrically connected to the control device, so that the guide rod cylinder 726 is controlled by the control device to work;
[0219] A suction cup bottom plate 727, the center of which is fixedly connected to the movable end of the guide rod cylinder 726, and the suction cup bottom plate 727 is driven by the guide rod cylinder 726 to move up and down to realize the handling of the material tray 300; a vacuum suction cup 728 is provided at the four corners of the bottom of the suction cup bottom plate 727. Considering the material and structure of the material tray 300 in actual production, the material grabbing assembly 72 of the present invention uses a vacuum suction cup 728 to handle the material tray 300. In specific implementation, each of the vacuum suction cups 728 needs to be connected to a vacuum device (not shown), and the vacuum device is electrically connected to the control device, so that the vacuum device is controlled by the control device to evacuate or deflate, so that the vacuum suction cup 728 sucks the material tray 300 or releases the material tray 300.
[0220] When the material grabbing assembly 72 is working, if it is necessary to move the FPC circuit board 200, the control device controls the robot 71 to drive the material grabbing assembly 72 to move above the FPC circuit board 200; then, the control device controls the slide cylinder 722 to drive the first clamping cylinder 723 to move downward, and at the same time controls the first clamping cylinder 723 to open the clamping claw 7231 and clamp the FPC circuit board 200, and controls the robot 71 to carry the FPC circuit board 200; after the control device controls the robot 71 to move the FPC circuit board 200, the robot 71 moves the FPC circuit board 200 to the top of the material grabbing assembly 72; 00 is moved to the specified position, the control device will control the slide cylinder 722 and the first clamping cylinder 723 to move, and place the FPC circuit board 200 to the specified position; similarly, when it is necessary to transport the tray 300, the control device controls the robot 71 to drive the material grabbing assembly 72 to move above the tray 300, and then controls the guide rod cylinder 726 to drive the vacuum suction cup 728 to descend and suck the tray 300; finally, the control device can control the robot 71 to transport the tray 300 to the specified position and put down the tray 300.
[0221] In the present invention, please focus on Fig.17 As shown, the flattening part 8 comprises:
[0222] a flattening fixing plate 81, wherein the flattening fixing plate 81 is fixed on the supporting platform 1;
[0223] A linear slide rail 82, wherein the linear slide rail 82 is fixed on the flattening fixing plate 81;
[0224] a first L-shaped plate 83, wherein the bottom of the first L-shaped plate 83 is fixedly connected to the top of the linear slide rail 82, specifically, the movable portion above the linear slide rail 82 is fixedly connected to the first L-shaped plate 83;
[0225] a translation cylinder 84, the translation cylinder 84 is fixed on the flattening fixed plate 81, the movable end of the translation cylinder 84 is connected to the side end of the first L-shaped plate 83 through a connecting plate 841, and the first L-shaped plate 83 is linked to move along the linear slide rail 82 through the translation cylinder 84; in a specific implementation, the translation cylinder 84 is electrically connected to the control device so that the translation cylinder 84 can be controlled by the control device to work;
[0226] a first manual translation platform 85 , wherein the first manual translation platform 85 is fixedly mounted on the top of the first L-shaped plate 83 ;
[0227] a second clamping cylinder 86, wherein the second clamping cylinder 86 is fixedly connected to the movable end of the first manual translation platform 85, and the second clamping cylinder 86 is translated and adjusted by the first manual translation platform 85; in specific implementation, the operator can manually adjust the position of the second clamping cylinder 86 by the first manual translation platform 85 when necessary, and usually after the first adjustment, there is no need to repeat the adjustment later;
[0228] A profiling plate 87, the profiling plate 87 is connected to the movable end of the second clamping cylinder 86, and the profiling plate 87 is driven by the second clamping cylinder 86 to move up and down; in specific implementation, the second clamping cylinder 86 is electrically connected to the control device, so that the second clamping cylinder 86 can be controlled by the control device to work; the profiling plate 87 needs to be designed according to the shape of the FPC circuit board 200, that is, the space of the part that does not need to be flattened needs to be left according to the shape of the FPC circuit board 200;
[0229] A pad 88 is fixedly disposed below the contoured pressing plate 87 . In a specific implementation, in order to avoid causing damage to the FPC circuit board 200 , the pad 88 is made of non-metallic material.
[0230] When the flattening part 8 is in operation, after the FPC circuit board 200 is in place, the control device controls the translation cylinder 84 to move forward so that the flattening part 8 is close to the FPC circuit board 200; at the same time, the second clamping cylinder 86 is controlled to drive the contouring plate 87 to move upward so that the FPC circuit board 200 enters above the cushion block 88; then, the control device controls the second clamping cylinder 86 to drive the contouring plate 87 to move downward, so that the FPC circuit board 200 can be flattened through the cooperation of the contouring plate 87 and the cushion block 88.
[0231] In the present invention, please focus on Figure 19-Figure 24 As shown, the bending part 10 includes:
[0232] A position adjustment mechanism 101, the position adjustment mechanism 101 is fixed on the support platform 1, and the position adjustment mechanism 101 is used to achieve position adjustment;
[0233] A micro-roller mold mechanism 102, wherein the micro-roller mold mechanism 102 is fixedly connected to the position adjustment mechanism 101, and the micro-roller mold mechanism 102 is linked to the position adjustment mechanism 101 to adjust the position;
[0234] A profiling die pressing mechanism 103, wherein the profiling die pressing mechanism 103 is fixed on the small turntable 22, and the front end of the material is pressed by the profiling die pressing mechanism 103;
[0235] A bottom mold mechanism 104 is fixed on the support platform 1 and is located below the micro-rolling mold mechanism 102; the micro-rolling mold mechanism 102 and the bottom mold mechanism 104 cooperate with each other to roll-form the material.
[0236] Wherein, the position adjustment mechanism 101 comprises:
[0237] A first horizontal slide 1011, wherein the first horizontal slide 1011 is fixed on the support platform 1 through a second bottom support frame 1012;
[0238] A vertical slide 1013, wherein the vertical slide 1013 is fixedly connected to the sliding end of the first horizontal slide 1011, and the vertical slide 1013 is moved horizontally by the first horizontal slide 1011 to achieve horizontal adjustment; in a specific implementation, the first horizontal slide 1011 and the vertical slide 1013 are both electrically connected to the control device to control the operation of the first horizontal slide 1011 and the vertical slide 1013 through the control device;
[0239] a second L-shaped plate 1014, the upper portion of which is fixedly connected to the sliding end of the vertical slide 1013, and the second L-shaped plate 1014 is linked to the vertical slide 1013 to move vertically, so as to achieve vertical adjustment;
[0240] A first adjustment plate 1015, wherein both ends of the lower horizontal surface of the second L-shaped plate 1014 are provided with an arc-shaped slot 1016, and the first adjustment plate 1015 is locked to the bottom of the second L-shaped plate 1014 through the arc-shaped slot 1016. In a specific implementation, the first adjustment plate 1015 can be locked to the bottom of the second L-shaped plate 1014 by bolts or screws; the arc-shaped slot 1016 is used to rotate and adjust along the arc direction by manual fine adjustment when necessary;
[0241] A second adjustment plate 1017, the upper end of which is fixedly connected to the front end of the first adjustment plate 1015, and the lower part of the second adjustment plate 1017 is provided with a plurality of fixing holes 1018, and the fixing holes 1018 are used to achieve circumferential angle adjustment.
[0242] When the position adjustment mechanism 101 is used in practice, the control device can control the first horizontal slide 1011 to adjust the micro-roller mold mechanism 102 in the horizontal direction, and control the vertical slide 1013 to adjust the micro-roller mold mechanism 102 in the vertical direction; at the same time, the first adjustment plate 1015 can be manually adjusted to achieve fine rotation adjustment of the micro-roller mold mechanism 102 in the arc direction, and the position of the fixing hole 1018 on the second adjustment plate 1017 can be manually adjusted to achieve circumferential angle adjustment of the micro-roller mold mechanism 102.
[0243] The micro-rolling die mechanism 102 comprises:
[0244] a third adjustment plate 1021, wherein the third adjustment plate 1021 is locked on the fixing hole 1018. In a specific implementation, the angle adjustment in the circumferential direction can be achieved by adjusting the position where the third adjustment plate 1021 is locked on the fixing hole 1018;
[0245] A rolling mold fixing plate 1022, the rolling mold fixing plate 1022 is located below the third adjustment plate 1021; two ends of the rolling mold fixing plate 1022 are respectively provided with a second optical axis insertion hole 102a, and a linkage piece 102b is provided in the middle of the upper surface of the rolling mold fixing plate 1022;
[0246] Two third optical axes 1023, the upper end of each of the third optical axes 1023 passes through the second optical axis insertion hole 102a and is fixedly connected to the linkage piece 102b;
[0247] a second floating plate 1024, the second floating plate 1024 is located below the rolling mold fixing plate 1022; a second spring 102c is sleeved on the lower end of each of the third optical axes 1023, and the bottom of the third optical axis 1023 is fixedly connected to the second floating plate 1024; during operation, under the action of the second spring 102c, the second floating plate 1024 can float in the up and down directions;
[0248] A rolling mold bracket 1025, the rolling mold bracket 1025 is fixedly arranged at the bottom of the second floating plate 1024; both ends of the rolling mold bracket 1025 are respectively provided with an extension portion 102d extending downward; each of the extension portions 102d is fixedly provided with a micro bearing 102e;
[0249] A needle roller 1026, the two ends of which are respectively sleeved with the two micro bearings 102e. When working, the needle roller 1026 can be used to roll and shape the material;
[0250] The profiling die clamping mechanism 103 comprises:
[0251] a third L-shaped plate 1031, wherein the third L-shaped plate 1031 is fixed on the small rotating disk 22;
[0252] a profiling cylinder 1032, the profiling cylinder 1032 is vertically fixed to the front end of the third L-shaped plate 1031, and the movable end of the profiling cylinder 1032 is downward; in a specific implementation, the profiling cylinder 1032 is electrically connected to the control device so that the control device controls the operation of the profiling cylinder 1032;
[0253] A transfer block 1033, the transfer block 1033 is fixedly connected to the movable end of the profiling cylinder 1032, and the transfer block 1033 is linked to move up and down by the profiling cylinder 1032;
[0254] A profiling mold 1034 is fixed on the adapter block 1033 .
[0255] When the profiling mold clamping mechanism 103 is working, the control device controls the profiling cylinder 1032 to link the profiling mold 1034 to descend, and makes the profiling mold 1034 reach the front half of the bending section of the FPC circuit board 200, that is, to clamp the front half of the bending section of the FPC circuit board 200.
[0256] The bottom mold mechanism 104 includes:
[0257] A fourth L-shaped plate 1041, wherein the fourth L-shaped plate 1042 is fixedly mounted on the support platform 1;
[0258] a second horizontal slide 1042, the second horizontal slide 1042 being fixedly mounted on a vertical side of the fourth L-shaped plate 1042; in a specific implementation, the second horizontal slide 1042 is electrically connected to the control device so as to control the operation of the second horizontal slide 1042 through the control device;
[0259] a third lifting cylinder 1043, the back of which is fixedly connected to the sliding end of the second horizontal slide 1042, and the third lifting cylinder 1043 is linked to the second horizontal slide 1042 to move horizontally; in a specific implementation, the third lifting cylinder 1043 is electrically connected to the control device so as to control the operation of the third lifting cylinder 1043 through the control device;
[0260] a fifth L-shaped plate 1044, the lower end of which is fixedly connected to the movable end of the third lifting cylinder 1043;
[0261] a second manual translation platform 1045, which is fixed on the horizontal plane of the upper end of the fifth L-shaped plate 1044; the manual translation platform 1045 is used for manual translation, and the manual translation platform 1045 is a common manual translation component in the prior art, and will not be described in detail here;
[0262] a movable plate 1046, wherein the movable plate 1046 is fixedly connected to the second manual translation platform 1045, and the movable plate 1046 is manually translated by the second manual translation platform 1045;
[0263] At least one bottom mold 1047 is fixed on the upper surface of the movable plate 1046. In a specific implementation, a plurality of different bottom molds 1047 can be set at the front end of the upper surface of the movable plate 1046 to facilitate the selection of different bottom molds 1047 according to the error of the material.
[0264] In addition, it should be noted that: in the prior art, the implementation procedures of controlling the operation of various cylinders, motors, slides, cameras, etc. through the control equipment (such as a PLC controller), and receiving sensing signals from various sensors are well known to those skilled in the art, and can be directly obtained from the prior art during specific implementation, without the need for creative work.
[0265] The working principle of the bending machine 100 of the present invention is as follows:
[0266] Loading operation: the material tray 300 with the material (i.e., the FPC circuit board 200) is manually placed on the conveyor belt 621 of the loading part 6a, and the control device controls the conveying motor 622 to drive the conveyor belt 621 for transmission. After the material tray 300 is transferred to the lifting plate 643 of the lifting assembly 64, the second distance sensor transmits the arrival signal of the material tray 300 to the control device, and the control device controls the second lifting cylinder 651 to lift the material stopper 652 to prevent the subsequent material trays 300 from continuing to enter the lifting assembly 64, that is, to ensure that there is only one material tray 300 in the lifting position; at the same time, after the material tray 300 arrives on the lifting plate 643, the photoelectric sensor 662 detects the actual state of the material tray 300, and determines the lifting height according to the real-time height of the material tray 300, and the control device controls the lifting motor 642 to lift the material tray 300 to the specified height according to the lifting height.
[0267] The control device controls the robot 71 to link the material grabbing component 72 to grab the material from the material tray 300, and send the grabbed material to the top of the fixture 3; the control device first controls the first lifting cylinder 41 to lift up so that the fixture 3 is in a loose state, and then controls the material grabbing component 72 to place the grabbed material on the contoured groove 311 of the fixture 3, and then the control device controls the first lifting cylinder 41 to descend so that the fixture 3 clamps the material.
[0268] Scanning operation: After detecting that the material is in place, the in-place detection sensor 24 sends an in-place signal to the control device, and the control device controls the scanning mechanism 5 to scan and identify the material placed on the fixture 3.
[0269] End leveling operation: the control device controls the cam divider 21 to rotate in conjunction with the large turntable 23, and when the jig 3 loaded with materials is driven to rotate to the end leveling station, the control device controls the large turntable 23 to stop rotating; the control device controls the second leveling cylinder 252 to drive the material leveling plate 253 forward to level the end of the material, and then controls the second leveling cylinder 252 to drive the material leveling plate 253 to return backward.
[0270] Flattening operation: The control device controls the cam divider 21 to rotate in conjunction with the large turntable 23, and when the material after end flattening is driven to rotate to the flattening station, the control device controls the large turntable 23 to stop rotating; the control device controls the translation cylinder 84 to move forward to make the flattening part 8 close to the material, and at the same time controls the second clamping cylinder 86 to drive the profiling pressure plate 87 to move upward, so that the material enters the top of the pad 88; then, the control device controls the second clamping cylinder 86 to drive the profiling pressure plate 87 to move downward, so that the material can be flattened by the cooperation of the profiling pressure plate 87 and the pad 88; after completing the flattening operation, the control device controls the flattening part 8 to return to its position.
[0271] Inspection operation: After the flattening operation is completed, the control device controls the image acquisition device 91 to take pictures of the flattened material and detect the production error of the material, and at the same time transmits the detected error data to the control device so that the control device can select the corresponding bottom mold 1047 according to the error data.
[0272] Bending operation: The control device controls the cam divider 21 to rotate in conjunction with the large turntable 23, and when the inspected material is driven to rotate to the bending station, the control device controls the large turntable 23 to stop rotating; the control device controls the profiling cylinder 1032 to lower the profiling mold 1034 in conjunction with the profiling mold 1034, and makes the profiling mold 1034 reach the front half of the material bending section; then, the control device controls the third lifting cylinder 1043 to lift the selected bottom mold 1047 to the specified position, and at the same time controls the position adjustment mechanism 101 to lower the needle roller 1026 on the micro-rolling mechanism 102, and cooperate with the bottom mold 1047 to roll the material into shape; in order to prevent the material from rebounding, the needle roller 1026 can be linked to perform multiple rolling to ensure that the material does not rebound before stopping the rolling; after the rolling is completed, the control device controls the profiling mold 1034, the bottom mold 1047 and the needle roller 1026 to return to their positions.
[0273] Material unloading operation: after the bending operation is completed, the control device controls the robot 71 to link the material grabbing assembly 72 to move to the top of the fixture 3; the control device first controls the first lifting cylinder 41 to lift up to make the fixture 3 in a loose state, and then controls the material grabbing assembly 72 to grab the bent material on the profiling groove 311 of the fixture 3; then the control device controls the first lifting cylinder 41 to descend to make the fixture 3 in a clamped state, and at the same time, controls the robot 71 to link the material grabbing assembly 72 to place the grabbed bent material on the empty material tray 300 of the lifting assembly 64 of the unloading part 6b;
[0274] After the material tray 300 on the lifting assembly 64 is filled with materials, the control device controls the lifting motor 642 to drive the lifting plate 643 to descend, and at the same time controls the conveying motor 622 to drive the conveyor belt 621 to transmit, so as to transport the material tray 300 filled with materials to the unloading end, and the material tray 300 is removed manually.
[0275] In summary, the present invention has the following advantages:
[0276] 1. Through the cooperation of the turntable mechanism, the lifting unit, the code scanning mechanism, the loading unit, the loading grabbing unit, the flattening unit, the photographing unit, the bending unit, the unloading grabbing unit, the unloading unit, etc. in the bending device of the present invention, the complete bending process of the FPC circuit board from loading, code scanning, end flattening, flattening, inspection, bending, unloading, etc. can be well realized, and the bending process is fully automated. Therefore, the degree of automation is high, which can greatly improve the product production efficiency.
[0277] 2. The present invention integrates visual photography and PLC automatic adjustment of the bending lower die control logic, which can absorb the length error of the product before bending, and automatically modify the bending height of the lower die according to the error to absorb the error in the bending part. Therefore, the qualified rate of the finished product after bending can be greatly improved.
[0278] 3. The present invention adopts the design principle of multiple rolling and bending by needle rollers, and can perform multiple rolling and bending on the bending section of the FPC circuit board through the cooperation of the position adjustment mechanism, the micro-rolling die mechanism, the bottom die mechanism and the contour die clamping mechanism, which can fundamentally avoid many problems caused by the die pressing method, such as damage to the circuit board, rebound after bending, and other problems.
[0279] Although the specific implementation modes of the present invention are described above, those skilled in the art should understand that the specific implementation modes described are only illustrative and are not intended to limit the scope of the present invention. Equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present invention should be included in the scope of protection of the claims of the present invention.
Claims
1. An automatic bending device for an FPC circuit board, characterized in that: The bending device comprises: a support platform; A turntable mechanism, the turntable mechanism is fixedly arranged in the middle of the support platform; a plurality of jigs or jig groups are arranged around the turntable mechanism, and each jig or jig group is driven to rotate by the turntable mechanism; at least two lifting parts and at least one code scanning mechanism are arranged below the jig or jig group, the bottom of the lifting part is fixed on the support platform, and the lifting part cooperates with the jig or jig group to realize the loosening or pressing of the material; the code scanning mechanism is fixedly arranged on the support platform, and the material is scanned by the code scanning mechanism; the jig group includes at least two jigs arranged closely together; At least one loading device, the loading device is fixedly mounted on the support platform; the loading device is located at the feeding end of the turntable mechanism, and the material tray is conveyed by the loading device for loading; At least one material loading grabbing device, the material loading grabbing device is fixedly mounted on the side end of the material loading device, and the material on the material tray is grabbed onto the fixture through the material loading grabbing device; At least one flattening part is installed around the turntable mechanism, and the flattening part is used to flatten the material grabbed on the fixture; At least one photographing unit is installed around the turntable mechanism, and the photographing unit is used to take a photo of the material on the jig after being flattened; At least one bending unit is installed around the turntable mechanism, and the photographed material is bent by the bending unit; At least one material discharging and grabbing device, which is fixedly mounted on the discharging end of the turntable mechanism and is used to grab the bent material from the jig; At least one unloading part, which is fixedly mounted on the side end of the unloading grabbing part, receives the material grabbed by the unloading grabbing part through the unloading part, and transfers the material tray for unloading; At least one material buffering platform, the material buffering platform is fixedly arranged at the side end of the material unloading part; The loading and unloading parts both include: a first bottom support frame, wherein the first bottom support frame is fixedly mounted on the support platform; a material conveying assembly, the material conveying assembly being fixedly mounted on the first bottom support frame, and the material tray is conveyed through the material conveying assembly; a first shield, the first shield being disposed at a front section of the material conveying assembly; A lifting assembly, which is arranged at the rear section of the material conveying assembly and drives the material tray to move up and down through the lifting assembly; a stopper assembly, the stopper assembly being arranged below the first shield and being located close to one end of the lifting assembly; Two protection components are fixed on the first bottom support frame, and the two protection components are respectively located in the middle of both sides of the material conveying component.
2. The FPC circuit board automatic bending device according to claim 1, characterized in that: The bending device also includes: A control device, wherein the control device is arranged inside the support platform, and the turntable mechanism, the lifting part, the code scanning mechanism, the loading part, the loading grabbing part, the flattening part, the photographing part, the bending part, the unloading grabbing part and the unloading part are all electrically connected to the control device.
3. The FPC circuit board automatic bending device according to claim 1, characterized in that: The turntable mechanism comprises: a cam divider, wherein the lower end of the cam divider is fixedly arranged inside the support platform, and the upper end of the cam divider passes through the support platform upward and extends to the top of the support platform; A small rotating disk, the small rotating disk is fixedly arranged on the top of the cam divider; A large turntable, the large turntable is located below the small turntable, the large turntable is connected to the movable part of the cam divider, and the large turntable is driven to rotate by the cam divider; each of the jigs is fixed on the large turntable; At least one in-place detection sensor, which is fixed on the small turntable and detects the position of the material through the in-place detection sensor; At least one end leveling mechanism is fixed on the small turntable, and the end of the material is leveled by the end leveling mechanism.
4. The FPC circuit board automatic bending device according to claim 1, characterized in that: The fixtures include: A first base, wherein the turntable mechanism is provided with a first notch corresponding to each of the jigs, and the first base is fixedly arranged in the first notch; an upper end of the first base is provided with a contoured groove matching the FPC circuit board; and a front end of the first base is provided with at least one long pressing groove; A clamping plate, the clamping plate is located in front of the first base, the clamping plate is provided with a clamping protrusion at a position corresponding to each of the clamping long grooves, and the FPC circuit board is clamped by the clamping long groove and the clamping protrusion; each of the clamping protrusions is axially provided with a first optical axis insertion hole; A movable block, the movable block is located in front of the clamping plate, and a linear bearing is axially arranged at both ends of the movable block; the middle part of the clamping plate is fixedly connected to the movable block; a second base, the second base being fixedly disposed in front of the movable block; Two first optical axes, each of the clamping long grooves is provided with a blind hole; one end of each first optical axis passes through the first optical axis insertion hole and is embedded in the blind hole, the middle part passes through a linear bearing, and the other end is fixed on the second base; each first optical axis is sleeved with a first spring between the movable block and the second base; A cam follower is fixedly arranged at the bottom of the movable block.
5. The FPC circuit board automatic bending device according to claim 4 is characterized in that: The lifting device comprises: a first lifting cylinder, the bottom of which is fixed on the support platform; a lifting fixing plate, wherein the lifting fixing plate is fixedly connected to the movable end of the first lifting cylinder; At least one lifting rod, the turntable mechanism is provided with a first lifting slot at the position corresponding to each cam follower, the upper end of the lifting rod has a wedge-shaped structure; the lower end of the lifting rod is fixedly connected to the lifting fixing plate, the upper end of the lifting rod passes through the first lifting slot and makes the wedge-shaped structure abut against the cam follower, so as to link the movable block and the clamping plate to move forward and backward through the first lifting cylinder.
6. The FPC circuit board automatic bending device according to claim 1, characterized in that: The material conveying assembly comprises: Two conveyor belts, the two conveyor belts are respectively arranged on both sides of the first bottom support frame; the first protective cover is located between the two conveyor belts, and the first protective cover is lower than the top of the conveyor belts; At least one conveying motor, the conveying motor is fixed on the first bottom support frame; the conveying motor is connected to the two conveying belts, and the conveying belts are driven by the conveying motor; A second protective cover is fixedly disposed above the conveying motor.
7. The FPC circuit board automatic bending device according to claim 6, characterized in that: The lifting assembly comprises: a motor fixing plate, the motor fixing plate being fixedly mounted on the bottom of the first bottom supporting frame; A lifting motor, wherein the lifting motor is fixedly mounted on the bottom of the motor fixing plate; A lifting plate, the lifting plate is located between the two conveyor belts, the bottom of the lifting plate is connected to the lifting screw of the lifting motor, and the lifting plate is linked to the lifting motor to move up and down; Four second optical axes, the middle parts of the four second optical axes respectively pass through the motor fixing plate from the four sides of the lifting motor, and the top of each second optical axis is fixedly connected to the lifting plate, and the middle part of each second optical axis is fixed to the motor fixing plate through a guide flange; A first floating plate, wherein the first floating plate is located below the lifting motor, and the bottom of each of the second optical axes is fixedly connected to the first floating plate.
8. The FPC circuit board automatic bending device according to claim 1, characterized in that: The stopper assembly comprises: A second lifting cylinder, wherein the first shield is provided with a second lifting notch in the middle portion near one end of the lifting assembly; the second lifting cylinder is fixedly arranged below the second lifting notch; a material stopper connected to the movable end of the second lifting cylinder, and driven by the second lifting cylinder to move up and down along the second lifting notch; a first distance sensor, wherein the first shield is provided with a first detection slot at the rear end of the second lifting slot, and the first distance sensor is fixedly arranged below the first detection slot; A second distance sensor, the first shield is provided with a second detection slot at the side end of the second lifting slot, and the second distance sensor is fixedly arranged below the second detection slot.
9. The FPC circuit board automatic bending device according to claim 6, characterized in that: The protection component comprises: Two material baffles, the two material baffles are respectively located at the middle of the outer sides of the two conveyor belts; Two photoelectric sensors, each of which is fixed on one of the material baffles, and the photoelectric sensors are located at the side ends of the lifting assembly; Two first leveling cylinders, each of which is fixed on a material baffle, and is located at the side end of the lifting assembly; a material tray clamping plate is provided at the movable end of each first leveling cylinder, and the material tray clamping plate is driven to move by the first leveling cylinder.
10. The FPC circuit board automatic bending device according to claim 1, characterized in that: The loading and grabbing device and the unloading and grabbing device both include: a robot, the robot being fixedly mounted on the support platform; A material grabbing component is connected to the robot, and the robot drives the material grabbing component to grab materials or trays.
11. The FPC circuit board automatic bending device according to claim 10, characterized in that: The material grabbing assembly comprises: a grabbing and fixing plate, the grabbing and fixing plate being connected to the robot; A slide cylinder or a slide cylinder group, wherein the slide cylinder or the slide cylinder group is fixedly arranged at the bottom of one end of the grabbing fixed plate; the slide cylinder group includes at least two slide cylinders; a first clamping cylinder is arranged on the slide cylinder, and the first clamping cylinder is driven by the slide cylinder to move up and down; a clamping claw is arranged on each side of the first clamping cylinder, and the clamping claw is driven by the first clamping cylinder to clamp or release the material; a display, the display being fixed on the grabbing and fixing plate; An adapter plate, the adapter plate is fixedly mounted on the other end of the grabbing and fixing plate; a guide rod cylinder, the guide rod cylinder being fixedly mounted on the adapter plate, and the movable end of the guide rod cylinder being arranged downward; A suction cup bottom plate, the center of which is fixedly connected to the movable end of the guide rod cylinder, and the suction cup bottom plate is driven by the guide rod cylinder to move up and down; a vacuum suction cup is arranged at each of the four corners of the bottom of the suction cup bottom plate.
12. The FPC circuit board automatic bending device according to claim 1, characterized in that: The flattening assembly comprises: A flattening fixing plate, the flattening fixing plate is fixed on the supporting platform; A linear slide rail, the linear slide rail is fixed on the flattening fixed plate; a first L-shaped plate, the bottom of which is fixedly connected to the top of the linear slide rail; a translation cylinder, wherein the translation cylinder is fixed on the flattening fixed plate, the movable end of the translation cylinder is connected to the side end of the first L-shaped plate through a connecting plate, and the first L-shaped plate is moved along the linear slide rail by the translation cylinder; a first manual translation platform, wherein the first manual translation platform is fixedly mounted on the top of the first L-shaped plate; a second clamping cylinder, wherein the second clamping cylinder is fixedly connected to the movable end of the first manual translation platform, and the second clamping cylinder is translationally adjusted by the first manual translation platform; a profiling pressing plate, the profiling pressing plate being connected to the movable end of the second clamping cylinder and driven by the second clamping cylinder to move up and down; A cushion block is fixedly arranged below the contoured pressing plate.
13. The FPC circuit board automatic bending device according to claim 3, characterized in that: The bending assembly comprises: a position adjustment mechanism, the position adjustment mechanism being fixedly mounted on the support platform; a micro-roller mold mechanism, wherein the micro-roller mold mechanism is fixedly connected to the position adjustment mechanism, and the micro-roller mold mechanism is linked to the position adjustment mechanism for position adjustment; A profiling die pressing mechanism, wherein the profiling die pressing mechanism is fixed on the small turntable and the front end of the material is pressed by the profiling die pressing mechanism; A bottom mold mechanism is fixed on the support platform and is located below the micro-rolling mold mechanism; the micro-rolling mold mechanism and the bottom mold mechanism cooperate with each other to roll-form the material.
14. The FPC circuit board automatic bending device according to claim 13, characterized in that: The position adjustment mechanism comprises: a first horizontal slide, wherein the first horizontal slide is fixed on the support platform through a second bottom support frame; A vertical slide, which is fixedly connected to the sliding end of the first horizontal slide and is linked to the vertical slide by the first horizontal slide to move horizontally; a second L-shaped plate, the upper portion of which is fixedly connected to the sliding end of the vertical slide, and the second L-shaped plate is linked to the vertical slide to move vertically; A first adjustment plate, wherein both ends of the lower horizontal surface of the second L-shaped plate are respectively provided with an arc-shaped slot hole, and the first adjustment plate is locked to the bottom of the second L-shaped plate through the arc-shaped slot hole; A second adjusting plate, the upper end of which is fixedly connected to the front end of the first adjusting plate, and the lower part of which is ring-shaped with a plurality of fixing holes.
15. The FPC circuit board automatic bending device according to claim 14, characterized in that: The micro-rolling die mechanism comprises: a third adjusting plate, the third adjusting plate being locked on the fixing hole; A rolling die fixing plate, the rolling die fixing plate is located below the third adjustment plate; a second optical axis insertion hole is respectively provided at both ends of the rolling die fixing plate, and a linkage piece is provided at the middle of the upper surface of the rolling die fixing plate; Two third optical axes, the upper end of each of the third optical axes passes through the second optical axis insertion hole and is fixedly connected to the linkage sheet; a second floating plate, the second floating plate being located below the rolling mold fixing plate; a second spring is sleeved on the lower end of each of the third optical axes, and the bottom of the third optical axis is fixedly connected to the second floating plate; A rolling die support, the rolling die support is fixedly arranged at the bottom of the second floating plate; both ends of the rolling die support are respectively provided with an extension part extending downward; each of the extension parts is fixedly provided with a miniature bearing; A roller needle, two ends of which are respectively sleeved with the two miniature bearings.
16. The FPC circuit board automatic bending device according to claim 13, characterized in that: The profiling die pressing mechanism comprises: a third L-shaped plate, wherein the third L-shaped plate is fixed on the small rotating disk; a profiling cylinder, the profiling cylinder being vertically fixed to the front end of the third L-shaped plate, with the movable end of the profiling cylinder facing downward; An adapter block, the adapter block is fixedly connected to the movable end of the profiling cylinder, and the adapter block is linked to move up and down by the profiling cylinder; A profiling mold is fixed on the adapter block.
17. The FPC circuit board automatic bending device according to claim 13, characterized in that: The bottom mold mechanism comprises: a fourth L-shaped plate, the fourth L-shaped plate being fixedly mounted on the support platform; a second horizontal slide, the second horizontal slide being fixedly mounted on a vertical side of the fourth L-shaped plate; a third lifting cylinder, the back of which is fixedly connected to the sliding end of the second horizontal slide, and the third lifting cylinder is linked to the second horizontal slide to move horizontally; a fifth L-shaped plate, the lower end of which is fixedly connected to the movable end of the third lifting cylinder; a second manual translation platform, the second manual translation platform being fixedly mounted on a horizontal plane at the upper end of the fifth L-shaped plate; a movable plate, the movable plate is fixedly connected to the second manual translation platform, and the movable plate is manually translated by the second manual translation platform; At least one bottom mold is fixed on the upper surface of the movable plate.
