Automatic yarn bobbin cleaning and recycling equipment
The automatic yarn bobbin cleaning and recycling device addresses the inefficiencies of manual yarn tube cleaning by implementing an automated system with adaptable mechanisms, enhancing production efficiency and reducing labor costs.
Patent Information
- Application Number
- CN201911412527.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-31
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2039-12-31
AI Technical Summary
The manual cleaning and recycling of yarn bobbins in textile production is labor-intensive and inefficient, leading to increased economic costs and potential equipment downtime due to yarn residue on the tubes.
An automatic yarn bobbin cleaning and recycling device with a feeding mechanism, cleaning mechanism, sorting mechanism, and positioning, cutting, and recycling components, including conveyor belts, driving mechanisms, and negative pressure suction, to automate the process and adapt to different yarn specifications.
The device enables fully automated cleaning and recycling of yarn bobbins, reducing labor costs, ensuring efficient production, and adapting to various yarn sizes while maintaining equipment efficiency and minimizing manual intervention.
Smart Images

Figure CN111002355B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of textiles, in particular to automatic cleaning and recycling equipment for yarn tubes. Background Art
[0002] Yarn is a kind of textile, which is processed into products of a certain fineness with various textile fibers, and is used for weaving, rope making, thread making, knitting and embroidery, etc. It is divided into short-staple yarn, continuous filament, etc. Generally, yarn is wound on yarn tubes to form yarn rolls for subsequent processing. On some textile equipment, in order to weave a variety of textiles, yarn rolls of various colors are needed. These yarn rolls will automatically reconnect materials, but in order to ensure the continuity of textile equipment and not affect the production efficiency of the enterprise, some yarn rolls are usually not completely used up and then reconnected, because the textile speed of textile equipment is very fast. In order to avoid the breakage caused by untimely reconnection and affect the operation of the equipment, the yarn roll will be reconnected in advance when it is about to be used up to ensure the normal operation of the textile equipment. This will cause yarn residue on the yarn tube, affecting the recycling of the yarn tube. At the same time, manual labor is required to clean and recycle the yarn rolls. Large textile enterprises can use tens of thousands of yarn rolls a day. If the yarn tubes are cleaned entirely by hand, it will consume a lot of manpower and increase the economic cost of the enterprise. The present invention has been made in order to solve the above-mentioned problems. Summary of the invention
[0003] Therefore, in view of the above problems, the present invention proposes an automatic yarn bobbin cleaning and recycling device which has a reasonable structural design, is easy to operate, and can fully automatically clean and recycle the yarn bobbins.
[0004] In order to solve the above technical problems, the solution adopted by the present invention is: an automatic cleaning and recycling device for yarn tubes, including a frame, on which a feeding mechanism for conveying yarn tubes to be cleaned, a cleaning mechanism for cleaning the yarn tubes, and a sorting mechanism for classifying and recycling the cleaned yarn tubes are arranged in sequence according to the assembly line processing, the cleaning mechanism includes a workbench arranged on the frame, on which a first conveyor belt for conveying yarn tubes is arranged, the first conveyor belt is arranged on the frame, and an opening for the yarn on the yarn tube to fall is opened on the workbench behind the conveying of the first conveyor belt, and the opening A slide rail for the sliding of the yarn bobbin is arranged inside, the slide rail is arranged on the workbench, and a first driving mechanism for driving the yarn bobbin to slide on the slide rail is arranged above the slide rail, and a positioning device for clamping and positioning the yarn bobbin, one or more cutting devices for cutting the yarn on the yarn bobbin, and a cleaning device for peeling the cut yarn off the yarn bobbin are respectively arranged on the workbench on both sides of the slide rail; a recovery device for collecting fallen yarn and a first driving device for driving the first conveyor belt are arranged below the opening on the frame.
[0005] A further improvement is that the first driving mechanism includes a driving connecting rod, which is vertically arranged on the workbench, and a roller is rotatably sleeved on the lower end of the driving connecting rod. The workbench is provided with a second driving device for driving the driving connecting rod to move up and down, and a third driving device for driving the driving connecting rod to slide along the slide rail.
[0006] A further improvement is that the positioning device includes an upper positioning member and a lower positioning member for respectively positioning the upper end and the lower end of the yarn tube, and the frame is provided with a fourth driving device for driving the upper positioning member and the lower positioning member to slide and position the yarn tube, and a fifth driving device for driving the upper positioning member and the lower positioning member to move closer to or away from each other.
[0007] Further improvements are: the cutting device includes a cutting tool for cutting yarn on the yarn tube and a tool mounting seat, the cutting tool can be detachably mounted on the tool mounting seat, the cutting tool can slide up and down on the frame, the frame is provided with an adjustment device for fine-tuning the cutting depth of the cutting tool, a guide device for keeping the cutting tool moving vertically up and down, a sixth drive device for driving the cutting tool to slide horizontally, and a seventh drive device for driving the cutting tool to slide up and down.
[0008] A further improvement is that the cleaning device includes two hanging brushes and a plurality of paddles for peeling the cut yarn off the yarn tube from the yarn tube, the hanging brushes are arranged above the workbench, one end of the paddles is horizontally arranged on the hanging brushes, and the frame is provided with a second driving mechanism for driving the hanging brushes to move up and down.
[0009] A further improvement is that the recycling device includes a recycling frame for receiving yarn, the recycling frame can be slidably arranged on a frame below the opening, a negative pressure adsorption device for adsorbing the cleaned yarn into the recycling frame is arranged on the frame above the recycling frame, and a weighing device for weighing the yarn collected by the recycling frame is arranged between the lower end surface of the recycling frame and the frame.
[0010] A further improvement is that the loading mechanism includes a second conveyor belt for conveying yarn bobbins, the second conveyor belt is arranged on the frame, a plurality of first partitions are evenly arranged on the second conveyor belt along the vertical conveying direction, the output end of the second conveyor belt is arranged above the second conveyor belt, the output end of the second conveyor belt is provided with a direction adjustment device for making the yarn bobbins fall vertically onto the first conveyor belt, and the frame is provided with an eighth driving device for driving the second conveyor belt to transmit.
[0011] A further improvement is that the sorting mechanism includes a third conveyor belt for conveying cleaned yarn bobbins, the third conveyor belt is arranged on the frame, and a plurality of third partitions are evenly arranged on the third conveyor belt along a vertical conveying direction, a color detector for detecting the color of the yarn bobbins is arranged on the frame at the input end of the third conveyor belt, a plurality of sorting devices for sorting yarn bobbins are arranged on the frame perpendicular to the third conveyor belt along the conveying direction of the third conveyor belt, and a ninth driving device for driving the third conveyor belt is arranged on the frame.
[0012] A further improvement is that an isolation cover is provided on the workbench, the isolation cover is arranged on the frame, and the isolation cover is provided with a through hole for the first conveyor belt to convey the yarn bobbin to pass through and for the driving connecting rod to drive the yarn bobbin to pass out.
[0013] A further improvement is that a fourth conveyor belt is arranged between the third conveyor belt and the slide rail, the fourth conveyor belt is arranged on the frame perpendicular to the slide rail, and the output end of the fourth conveyor belt is vertically connected to the input end of the third conveyor belt.
[0014] By adopting the above technical solution, the beneficial effects of the present invention are: using the present invention has the following advantages:
[0015] 1. The present invention can fully automatically clean the yarn bobbins, automatically recycle the yarn bobbins, and centrally collect and recycle the yarns. It can complete the cleaning and recycling of the yarn bobbins and the yarns at one time, and can well replace the manual cleaning of the yarn bobbins, reduce labor, and reduce the labor cost expenditure of the enterprise. In addition, the present invention can clean the yarn bobbins quickly and efficiently, and can adapt to the efficient production of textile enterprises.
[0016] 2. The positioning device in the present invention can adjust the distance between the upper positioning member and the lower positioning member accordingly according to the yarn tubes of different specifications to adapt to the height of the yarn tube, and adjust the first positioning block and the second positioning block of the upper positioning member and the lower positioning member respectively to adapt to the diameter of the yarn tube, so that the present invention can adapt to yarn tubes of different specifications, thereby increasing the versatility of the present invention.
[0017] 3. The present invention is provided with two sets of cutting devices, which can cut the yarn on the yarn tube, so that the yarn can fall freely from the yarn tube better. The isolation plate is also provided with an upper limit baffle and a lower limit baffle that abut against the upper and lower ends of the yarn tube. The upper limit baffle can also be adjusted according to the height of the yarn tube, which can increase the versatility of the present invention.
[0018] 4. The distance between the cutting tool and the yarn tube in the present invention can be fine-tuned, that is, the cutting depth of the cutting tool can be adjusted. The position of the cutting tool can be adjusted by rotating the threaded rod to adjust the position between the threaded rod and the limit slider. Under the action of the four guide rods, the rotation of the limit slider can be limited to allow the threaded rod to rotate better. At the same time, under the action of the limit guide plate, the left and right movement of the limit slider can be limited. The distance between the cutting tool and the surface of the yarn tube can be better adjusted based on the limit slider, thereby ensuring the cutting accuracy of the cutting tool, avoiding excessive cutting of the cutting tool to damage the yarn tube, and efficiently completing the cleaning of the yarn tube without damaging the yarn tube, thereby ensuring the service life of the yarn tube.
[0019] 5. The present invention provides an isolation plate on the cutting tool. The isolation plate, guide plate and limit guide plate wrap the cutting tool to prevent the yarn from falling onto the cutting tool and affecting the movement of the cutting tool, thereby ensuring the normal cutting of the machine and extending the service life of the components.
[0020] 6. The present invention is provided with a cleaning device, which has a simple structure and can increase the speed at which the yarn leaves the yarn bobbin, ensuring that the yarn on the yarn bobbin can be cleaned. At the same time, the pick is made of elastic rubber material instead of an ordinary brush, which can prevent the yarn from being entangled on the pick, making the cleaning of the pick easier and ensuring the normal use of the pick.
[0021] 7. The present invention provides a negative pressure suction tube between the opening on the workbench and the recovery frame. During the free sliding of the yarn, it is inevitable that the yarn will be hung on the slide rail. The yarn can be sucked down from the slide rail and dropped into the recovery frame through negative pressure adsorption, thereby preventing the yarn from staying on the slide rail and affecting the movement of the yarn tube, thereby ensuring the normal cleaning of the yarn tube.
[0022] 8. The present invention provides a scale for weighing the yarn in the recycling frame below the recycling frame, which can simultaneously complete the collection and recycling of the yarn. Because the yarn is recycled in units of weight, the weight of the yarn can be directly read from the scale when the yarn is bagged and recorded on the bag, which is convenient for the recycling of the yarn.
[0023] 9. The present invention provides a transparent isolation cover on the workbench, which can confine the cleaned yarn inside the isolation cover to prevent the yarn from flying in the air due to airflow and affecting the working environment of the workshop. At the same time, the transparent isolation cover will not affect the operator's monitoring of the yarn tube cleaning process.
[0024] 10. The present invention is provided with a color detector, which can sort and classify the disordered yarn bobbins according to color, so as to facilitate the recycling of the yarn bobbins and the winding of the yarn bobbins with the yarn of the corresponding color.
[0025] 11. In the present invention, a fourth conveyor belt is arranged between the slide rail on the workbench and the third conveyor belt. The fourth conveyor belt is perpendicular to the slide rail and the third conveyor belt respectively, so that the third conveyor belt can be arranged parallel to the moving direction of the yarn tube, making the arrangement of the present invention more compact and reducing the occupied space of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a three-dimensional structural schematic diagram of the automatic cleaning and recycling device for yarn bobbins according to an embodiment of the present invention.
[0027] Figure 2 It is a three-dimensional structural schematic diagram of the automatic cleaning and recycling device for yarn bobbins according to an embodiment of the present invention.
[0028] Figure 3 It is a schematic diagram of the top view of the structure of the automatic cleaning and recycling device for yarn bobbins according to an embodiment of the present invention.
[0029] Figure 4 It is a three-dimensional structural schematic diagram of the cleaning mechanism in the automatic yarn bobbin cleaning and recovery device according to an embodiment of the present invention.
[0030] Figure 5 It is a schematic diagram of the top view of the structure of the cleaning mechanism in the automatic cleaning and recovery device for yarn bobbins according to an embodiment of the present invention.
[0031] Figure 6 It is a partial structural schematic diagram of a cleaning mechanism in the automatic yarn bobbin cleaning and recovery device according to an embodiment of the present invention.
[0032] Figure 7 It is a schematic structural diagram of a recovery device in the automatic yarn bobbin cleaning and recovery device according to an embodiment of the present invention.
[0033] Figure 8 It is a schematic structural diagram of a positioning device in an automatic yarn bobbin cleaning and recovery device according to an embodiment of the present invention.
[0034] Fig. 9 It is a schematic structural diagram of a positioning device in an automatic yarn bobbin cleaning and recovery device according to an embodiment of the present invention.
[0035] Fig.10 It is a schematic structural diagram of a cutting device in an automatic yarn bobbin cleaning and recycling device according to an embodiment of the present invention.
[0036] Fig.11 It is a schematic structural diagram of a cutting device in an automatic yarn bobbin cleaning and recycling device according to an embodiment of the present invention.
[0037] Fig.12 It is a schematic structural diagram of a cutting device in an automatic yarn bobbin cleaning and recycling device according to an embodiment of the present invention.
[0038] Fig.13 It is a partial structural schematic diagram of a cutting device in the automatic yarn bobbin cleaning and recycling device according to an embodiment of the present invention.
[0039] Fig.14 It is a partial structural schematic diagram of a cutting device in the automatic yarn bobbin cleaning and recycling device according to an embodiment of the present invention.
[0040] Fig.15 It is a structural schematic diagram of an upper limit baffle in the automatic cleaning and recovery device for yarn bobbins according to an embodiment of the present invention.
[0041] Fig.16 It is a schematic structural diagram of a cleaning device in the automatic yarn bobbin cleaning and recovery device according to an embodiment of the present invention.
[0042] Fig.17 yes Figure 2 An enlarged view of the local structure at point A in the automatic cleaning and recycling device for yarn bobbins according to an embodiment of the invention.
[0043] Fig.18 yes Figure 7 An enlarged view of the local structure at position B in the automatic cleaning and recycling device for yarn bobbins according to an embodiment of the invention. DETAILED DESCRIPTION
[0044] The present invention will now be further described with reference to the accompanying drawings and specific embodiments.
[0045] refer to Figures 1 to 18The embodiment of the present invention discloses an automatic cleaning and recycling device for yarn tubes, including a frame 10, on which a feeding mechanism 11 for conveying yarn tubes to be cleaned, a cleaning mechanism 12 for cleaning the yarn tubes, and a sorting mechanism 13 for classifying and recycling the cleaned yarn tubes are arranged in sequence according to the assembly line processing.
[0046] The feeding mechanism 11 includes a second conveyor belt 21 for conveying yarn tubes, the second conveyor belt 21 is arranged on the frame 10, and the frame 10 is provided with a plurality of second conveyor rollers for driving the second conveyor belt 21 to transmit, the second conveyor belt 21 is wound around the second conveyor rollers, and a plurality of first partitions 22 are evenly arranged on the second conveyor belt 21 along the vertical conveying direction, and a direction adjustment device for making the yarn tube fall vertically is provided at the output end of the second conveyor belt 21, and an eighth driving device for driving the second conveyor belt 21 to transmit is provided on the frame 10. The reversing device includes a reversing groove 23, which is arranged on the frame 10 below the output end of the second conveyor belt 21. The reversing groove 23 is provided with a reversing channel 24 for the yarn tube to pass through. The caliber of the output end of the reversing channel 24 is larger than the diameter of the yarn tube and smaller than the height of the yarn tube. The caliber of the input end of the reversing channel 24 is larger than the caliber of the output end, and the caliber of the input end of the reversing channel 24 gradually decreases to the caliber of the output end. The eighth driving device is an eighth driving motor 77 (not shown in the figure). The housing of the eighth driving motor 77 is fixedly arranged on the frame 10, and the rotating shaft of the eighth driving motor 77 is connected to the driving roller of the second conveyor belt 21. The yarn tube falls into the guide groove along with the conveyance of the second conveyor belt 21, and the yarn tube falls vertically under the action of the reversing channel 24.
[0047] The cleaning mechanism 12 includes a workbench 25 arranged on the frame 10, a first conveyor belt 26 for conveying yarn tubes is arranged on the workbench 25, a plurality of first conveyor rollers for driving the first conveyor belt 26 are arranged on the frame 10, the first conveyor belt 26 is wound around the conveyor rollers, the input end of the first conveyor belt 26 is arranged below the output end of the redirection channel 24, a first driving device for driving the first conveyor belt 26 is arranged on the frame 10, the first driving device is a first driving motor 27, and the housing of the first driving motor 27 is fixedly arranged On the frame 10, a first gear 28 is fixedly provided on the rotating shaft of the first driving motor 27, a second gear 29 is fixedly provided on the first conveying roller, a first gear 28 chain (not shown in the figure) is wound around the first gear 28 and the second gear 29, and an opening 30 for the yarn on the yarn bobbin to fall is provided on the workbench 25 behind the conveying of the first conveyor belt 26, a slide rail 31 for the yarn bobbin to slide is provided in the opening 30, the slide rail 31 is provided on the workbench 25, and a first driving mechanism for driving the yarn bobbin to slide on the slide rail 31 is provided above the slide rail 31.
[0048] The first driving mechanism includes a driving connecting rod 32, which is vertically arranged on the workbench 25. A roller 33 is rotatably sleeved on the lower end of the driving connecting rod 32. A second driving device for driving the driving connecting rod 32 to move up and down and a third driving device for driving the driving connecting rod 32 to slide along the slide rail 31 are arranged on the workbench 25. The second driving device is a second driving cylinder 34. The upper end of the driving connecting rod 32 is connected to the telescopic rod of the second driving cylinder 34. The third driving device is a rodless cylinder 35. Both ends of the rodless cylinder 35 are fixedly arranged on the frame 10. The shell of the second driving cylinder 34 is fixedly arranged on the cylinder slider 36 of the rodless cylinder 35. The movement of the driving connecting rod 32 is controlled by the second driving cylinder 34 and the rodless cylinder 35. After the yarn tube falls vertically onto the first conveyor belt 26, the first conveyor belt 26 transports the yarn tube for transmission. When the first conveyor belt 26 transports the yarn tube to the bottom of the rodless cylinder 35, the telescopic rod of the second driving cylinder 34 extends to drive the driving connecting rod 32 and the roller 33 to extend into the yarn tube. The rodless cylinder 35 controls the driving connecting rod 32 to slide to the right along the slide rail 31. Under the action of the roller 33, the yarn tube is centered on the slide rail 31.
[0049] The workbenches 25 on both sides of the slide rail 31 are respectively provided with a positioning device 14 for clamping and positioning the yarn bobbin, two sets of cutting devices 15 for cutting the yarn on the yarn bobbin, and a cleaning device 16 for peeling the cut yarn off the yarn bobbin. A recovery device for collecting fallen yarn is provided on the frame 10 below the opening 30.
[0050] The positioning device 14 includes an upper positioning member 17 and a lower positioning member 18 for respectively positioning the upper end and the lower end of the yarn tube, and the upper positioning member 17 and the lower positioning member 18 respectively include a first positioning block 37, a second positioning block 38, and a mounting block 19, and the mounting block 19 is provided with a mounting slide groove 39, and the first positioning block 37 and the second positioning block 38 are respectively provided with a mounting slider 40 matched with the mounting slide groove 39, the first positioning block 37 is fixedly arranged on the mounting block 19, and the second positioning block 38 is slidably arranged on the mounting block 19, and the clamping positioning ends of the first positioning block 37 and the second positioning block 38 are provided with a positioning inclined surface 41 matched with the yarn tube, An adjusting slot 42 is provided on the mounting block 19 perpendicular to the second positioning block 38 and parallel to the mounting slot 39, a locking member for fixing the second positioning block 38 is provided between the second positioning block 38 and the adjusting slot 42, the locking member is a fastening bolt 43, the fastening bolt 43 passes through the adjusting slot 42 and is fastened to the mounting block 19 with the first threaded hole, so as to limit the sliding of the second positioning block 38 in the adjusting slot 42, the frame 10 is provided with a fourth driving device for driving the upper positioning member 17 and the lower positioning member 18 to slide and position the yarn bobbin, and a fifth driving device for driving the upper positioning member 17 and the lower positioning member 18 to move closer to or away from each other.
[0051] The fourth driving device includes a fourth driving cylinder 44, the housing of which is fixedly mounted on the frame 10, a driving block 45 is arranged on the telescopic rod of the fourth driving cylinder 44, the mounting block 19 of the lower positioning member 18 is fixedly mounted on the driving block 45, the mounting block 19 of the upper positioning member 17 is slidably mounted on the driving block 45, and a guide device is arranged between the mounting block 19 of the upper positioning member 17 and the driving block 45 to enable the mounting block 19 to slide vertically up and down. The guide device includes two guide rails 46, the guide rails 46 are arranged on the driving block 45, a slider 47 matched with the guide rails 46 is arranged on the mounting block 19, and the upper positioning member 17 is slidably mounted on the driving block 45 through the slider 47 and the guide rail 46. The fifth driving device includes a fifth driving motor 48, the shell of the fifth driving motor 48 is fixedly set on the driving block 45, and a driving gear 49 is sleeved on the rotating shaft of the fifth driving motor 48. A rack 50 is meshed on the driving gear 49, and the rack 50 is fixedly set on the mounting block 19 of the upper positioning member 17.
[0052] The distance between the first positioning block 37 and the second positioning block 38 is adjusted by the diameter of the yarn tube to be cleaned, the fastening bolt 43 is loosened and the second positioning block 38 is slid, and the fastening bolt 43 is locked again after the position of the second positioning block 38 is adjusted to limit the slippage of the second positioning block 38, and the distance between the upper positioning member 17 and the lower positioning member 18 is adjusted by the height of the yarn tube, and the fifth drive motor 48 is controlled to rotate forward, and the rotating shaft of the fifth drive motor 48 drives the driving gear 49 to rotate forward, and the driving gear 49 drives the rack 50 to move upward, and the rack 50 drives the upper positioning member 17 to move upward, and the upper positioning member 17 is driven by the rack 50 to move vertically upward along the guide rail 46, so that the upper positioning member 17 moves upward. The distance between the upper positioning member 17 and the lower positioning member 18 increases; on the contrary, the fifth drive motor 48 is controlled to reverse, and the rotating shaft of the fifth drive motor 48 drives the driving gear 49 to reverse, and the driving gear 49 drives the rack 50 to move downward, and the rack 50 drives the upper positioning member 17 to move downward. Driven by the rack 50, the upper positioning member 17 moves vertically downward along the guide rail 46, so that the distance between the upper positioning member 17 and the lower positioning member 18 is reduced. After the yarn tube slides between the first positioning block 37 and the second positioning block 38, the telescopic rod of the fourth drive cylinder 44 extends to drive the driving block 45 and the upper positioning block and the lower positioning block to move toward the yarn tube, and the yarn tube is positioned between the first positioning block 37 and the second positioning block 38.
[0053] The cutting device 15 includes a cutting tool 51 for cutting the yarn on the yarn tube and a tool mounting seat 511. The cutting tool 51 can be detachably mounted on the tool mounting seat 511. The cutting tool 51 can be slid up and down on the frame 10. An isolation plate 70 is arranged between the cutting tool 51 and the yarn tube. The isolation plate 70 is provided with a cutting slot 71 for the tip of the cutting tool 51 to pass through and slide up and down. The isolation plate 70 is provided with a slot that is connected to the upper end of the yarn tube. , the lower end of the upper stopper 52 and the lower stopper 521 are against the distance between the yarn tube and the cutting tool 51. The lower stopper 521 is arranged at the lower end of the isolation plate 70. The upper stopper 52 can be slidably arranged in the cutting slot 71. The upper stopper 52 is connected with a bolt 522. After passing through the cutting slot 71, the bolt can be adjusted and fixed on the isolation plate 70 by a fastening nut 523. The setting position of the upper stopper 52 is set according to the height of the yarn tube. The extension amount of the tip of the cutting tool does not exceed the setting position of the upper stopper 52 and the lower stopper 521. The frame 10 is provided with a guide device for keeping the cutting tool 51 moving vertically up and down, a sixth drive device for driving the cutting tool 51 to slide horizontally, and a seventh drive device for driving the cutting tool to slide up and down.
[0054] The guide device includes a guide plate 53 , three first guide grooves 54 are vertically opened on the guide plate 53 , four guide rods 55 are arranged on the tool mounting seat 511 , one end of the guide rod 55 is arranged on the cutting tool 51 , and the other end can be slidably arranged in the first guide groove 54 .
[0055] The sixth driving device includes a base 56 and a sixth driving cylinder 57. The base 56 is fixedly arranged on the frame 10. The shell of the sixth driving cylinder 57 is fixedly arranged on the base 56. A driving plate 58 is arranged on the telescopic rod of the sixth driving cylinder 57. The guide plate 53 is arranged on the driving plate 58. Two connecting rods 59 for making the driving plate 58 move smoothly are arranged between the driving plate 58 and the base 56. One end of the connecting rod 59 is fixedly arranged on the driving plate 58, and the other end can be slidably arranged on the base 56. One end of the connecting rod 59 is fixedly arranged on the driving plate 58. A connecting hole for the connecting rod 59 to pass through is opened on the base 56. The other end of the connecting rod 59 can be slidably arranged on the base 56. The connecting rod 59 can play the role of strengthening connection and guiding at the same time, and can ensure that the driving plate 58 moves stably under the drive of the telescopic rod of the sixth driving cylinder 57.
[0056] The seventh driving device includes a seventh driving motor 60, the shell of the seventh driving motor 60 is fixedly arranged on the driving plate 58, a rotating disk 61 is arranged on the rotating shaft of the seventh driving motor 60, a driving rod 62 is eccentrically hinged on the rotating disk 61, a threaded rod 63 is rotatably arranged on the tool mounting seat 511, and the free end of the threaded rod 63 passes through the first guide groove 54 and is hinged to the free end of the driving rod 62.
[0057] An adjusting device for fine-tuning the cutting depth of the cutting tool 51 is also provided between the guide plate 53 and the tool mounting seat 511. The adjusting device includes a limiting slider 64, and limiting guide plates 66 provided on both sides of the limiting slider 64 for limiting the distance between the cutting tool 51 and the guide plate 53. The limiting slider 64 is provided with four through holes for the guide rod 55 to pass through and a threaded hole for the threaded rod 63 to pass through. The limiting guide plates 66 are provided on the guide plate 53. A second guide groove 67 is opened on it, and two sliding blocks 68 matching with the second guide groove 67 are arranged on the limiting slider 64. The sliding blocks 68 can be slidably penetrated into the second guide groove 67. Five return springs 69 are arranged between the tool mounting seat 511 and the limiting slider 64. The return spring 69 is sleeved on the guide rod 55 and the threaded rod 63. One end of the return spring 69 is abutted against the tool mounting seat 511, and the other end is abutted against the limiting slider 64.
[0058] In this embodiment, different cutting tools 51 can be used according to the different yarns to be cut. For example, a heating type cutting tool 51 can be used for cutting and cleaning silk threads. A mounting hole is provided on the cutting tool 51, and a heating rod for heating the cutting tool 51 is installed in the mounting hole. When the cutting tool 51 touches the silk threads, the silk threads will be melted off; when cutting and cleaning cotton threads, a straight cutting blade type cutting tool 51 can be used, and the cotton threads can be cut off by sliding the cutting tool 51; when cutting and cleaning thicker yarns, a serrated cutting tool 51 can be used, and the yarns can be cut off by sliding the cutting tool 51.
[0059] When the yarn tube slides to the position of the cutting tool 51, the telescopic rod of the sixth driving cylinder 57 is controlled to extend to drive the driving plate 58 and the cutting tool 51 to move toward the yarn tube, until the upper limit baffle 52 and the lower limit baffle 521 respectively abut against the upper end and the lower end of the yarn tube, the telescopic rod of the sixth driving cylinder 57 stops extending, and the seventh driving motor 60 is controlled to rotate forward. The forward rotation of the rotating shaft of the seventh driving motor 60 drives the rotating disk 61 to rotate forward. The rotation of the rotating disk 61 drives the driving rod 62 to move, and the movement of the driving rod 62 drives the threaded rod 63 along the seventh driving motor 60. A guide groove 54 slides downward, and the threaded rod 63 drives the cutting tool 51 to slide downward along the guide groove to cut the remaining yarn on the yarn tube. After the cutting is completed, the sixth driving cylinder 57 drives the driving plate 58 and the cutting tool 51 to retract, and at the same time the seventh driving motor 60 reverses to drive the cutting tool 51 to slide upward along the guide plate 53 to reset to the initial position. The forward rotation angle and reverse rotation angle of the seventh driving motor 60 are adjusted according to the height of the yarn tube to adjust the movement stroke of the cutting tool 51, which can reduce the generation of empty stroke and improve the efficiency of the equipment.
[0060] The cleaning device 16 includes two hanging brushes 72 and a plurality of paddles 73 for peeling the cut yarn from the yarn tube. The hanging brushes 72 are respectively arranged above the two sides of the yarn tube, and one end of the paddle 73 is horizontally arranged on the hanging brush 72. The hanging brush 72 is arc-shaped, and the paddle 73 is arranged on the concave side of the hanging brush 72. The paddle 73 is made of elastic rubber material, which can avoid squeezing and damaging the yarn tube as the outer wall of the yarn tube deforms, and can also avoid yarn adhesion for easy cleaning. The frame 10 is provided with a second driving mechanism for driving the hanging brush 72 to move up and down.
[0061] The second driving mechanism includes a driving disk 74, which is rotatably arranged on the frame 10, a first connecting rod 75 is eccentrically hingedly arranged on the driving disk 74, a second connecting rod 76 is hingedly arranged on the hanging brush 72, a free end of the second connecting rod 76 is rotatably arranged on the frame 10, the free end of the first connecting rod 75 is hingedly connected to the middle of the second connecting rod 76, and an eighth driving device for driving the driving disk 74 to rotate is arranged on the frame 10. The eighth driving device includes two eighth driving motors 77 for driving the two driving disks 74 respectively, the housing of the eighth driving motor 77 is fixedly arranged on the frame 10, the rotating shaft of the eighth driving motor 77 is fixedly connected to the driving disk 74, and the rotation center of the driving disk 74 coincides with the rotation center of the first driving motor 27.
[0062] After the residual yarn on the yarn tube is cut, the eighth drive motor 77 is controlled to rotate, and the rotation of the eighth drive motor 77 drives the drive disk 74 to rotate, and the rotation of the drive disk 74 drives the first connecting rod 75 to rotate, and the free end of the first connecting rod 75 drives the second connecting rod 76 to swing, and the second connecting rod 76 drives the hanging brush 72 and the paddle 73 to move downward along the outer wall of the yarn tube to peel the yarn on the yarn tube off the yarn tube, and then move upward to reset.
[0063] The recycling device includes a recycling frame 78 for receiving the yarn, the recycling frame 78 can be slidably arranged on the frame 10 below the opening 30, pulleys 79 are respectively arranged in the middle of both sides of the lower end surface of the recycling frame 78, the pulleys 79 can be rotatably arranged on the frame 10, and the frame 10 is provided with pulley ways 80 respectively matched with the two pulleys 79, and the two pulley ways 80 are close to each other. A limiting boss 81 for making the pulley 79 slide linearly on the pulley way 80 is provided, and the limiting boss 81 is manufactured integrally with the pulley way 80. A positioning groove 82 for positioning the pulley 79 is provided downward on the upper end surface, and the positioning groove 82 is an arc-shaped groove adapted to the curvature of the pulley 79. A stopper 83 for limiting the slippage of the pulley 79 is provided on the pulley track 80 behind the positioning groove 82 to facilitate the pulley 79 to fall into the positioning groove 82. A negative pressure adsorption device for adsorbing the cleaned yarn into the recovery frame 78 is provided on the frame 10 above the recovery frame 78. A weighing device for weighing the yarn collected by the recovery frame 78 is provided between the lower end surface of the recovery frame 78 and the frame 10. The negative pressure adsorption device includes a negative pressure suction pipe 84, which is horizontally arranged on the frame 10 below the opening 30. A negative pressure port 85 for gas suction is provided at the upper end of the negative pressure suction pipe 84 along the axial direction. The negative pressure suction pipe 84 is connected to an external suction pump (not shown in the figure). The weighing device is a weighing scale 86, which is disposed between the lower end surface of the recycling frame 78 and the frame 10. The weighing scale 86 is disposed on the frame 10, and the lower end surface of the recycling frame 78 is placed on the scale pan of the weighing scale 86. The recycling frame 78 is provided with a handle 87 for conveniently manipulating the movement of the recycling frame 78, and the handle 87 is fixedly disposed on the recycling frame 78.
[0064] The yarns cut and stripped from the yarn bobbin fall from the opening 30 on the workbench 25 into the recovery frame 78. Some yarns will be on the slide rail 31 in the opening 30, so the suction pump needs to be started every once in a while to allow the negative pressure suction pipe 84 to form a negative pressure to absorb the yarns that have fallen on the slide rail 31, and a small part will be absorbed on the negative pressure suction pipe 84. After the suction pump stops working, these yarns will slide from the negative pressure suction pipe 84 into the recovery frame 78 due to their own gravity, which is convenient for the centralized collection and unified recovery of the yarns.
[0065] The sorting mechanism 13 includes a third conveyor belt 88 for conveying cleaned yarn tubes, the third conveyor belt 88 is arranged on the frame 10, and a plurality of third conveyor rollers for driving the third conveyor belt 88 are arranged on the frame 10, the third conveyor belt 88 is wound around the third conveyor rollers, and a ninth driving device for driving the third conveyor belt 88 is arranged on the frame 10, and the ninth driving device includes a ninth driving motor (not shown in the figure), the housing of the ninth driving motor is fixedly arranged on the frame 10, a third gear is fixedly arranged on the rotating shaft of the ninth driving motor, a fourth gear is arranged on the third conveyor roller, and a third gear is wound around the third gear and the fourth gear. Wheel chain, baffles 89 for preventing the yarn tubes from escaping from the third conveyor belt 88 are respectively arranged on both sides of the third conveyor belt 88, and the baffles 89 are arranged on the frame 10, and a plurality of third partitions 90 are evenly arranged on the third conveyor belt 88 along the vertical conveying direction, and a color detector 91 for detecting the color of the yarn tubes is arranged on the frame 10 at the input end of the third conveyor belt 88 (the color detector used in this embodiment is a well-known product, and the color detection technology is also a well-known technology, and the improvement point of this case is not on the color detector, so it will not be described in detail here.), and a plurality of sorting devices for sorting the yarn tubes are arranged on the frame 10 perpendicular to the third conveyor belt 88 along the conveying direction of the third conveyor belt 88.
[0066] The sorting device includes a sorting cylinder 92, the cylinder body of the sorting cylinder 92 is fixedly arranged on the frame 10 on one side of the third conveyor belt 88, the baffles 89 on both sides of the third conveyor belt 88 are located at the sorting cylinder 92 and are provided with a first sorting port 93 for the telescopic rod of the sorting cylinder 92 to be extended and retracted, and a second sorting port 94 for the yarn bobbin to be separated from the third yarn bobbin, the second sorting port 94 is connected to a material guide trough 95, and the material guide trough 95 is fixedly arranged on the frame 10.
[0067] A fourth conveyor belt 96 is arranged between the third conveyor belt 88 and the slide rail 31. The fourth conveyor belt 96 is arranged perpendicular to the slide rail 31 on the frame 10 below the right end of the rodless cylinder 35. The frame 10 is provided with a plurality of fourth conveyor rollers. The fourth conveyor belt 96 is wound around the fourth conveyor roller. The output end of the fourth conveyor belt 96 is vertically connected to the input end of the third conveyor belt 88. A feed port 97 is opened on the baffle 89 corresponding to the fourth conveyor belt 96. A tenth drive motor (not shown in the figure) for driving the transmission of the fourth conveyor belt 96 is arranged on the frame 10. The housing of the tenth drive motor is fixedly arranged on the frame 10, and the rotating shaft of the tenth drive motor is fixedly connected to the fourth conveyor roller.
[0068] After the yarn on the yarn bobbin is cleaned, the cylinder slide block 36 of the rodless cylinder 35 moves to the right, driving the driving connecting rod 32 and the roller 33 to drive the yarn bobbin to slide along the slide rail 31 toward the fourth conveyor belt 96. When the yarn bobbin moves on the fourth conveyor belt 96, the telescopic rod of the second driving cylinder 34 drives the driving connecting rod 32 and the roller 33 to move upward to release the yarn bobbin. The yarn bobbin enters the third conveyor belt 88 from the feeding port 97 on the third conveyor belt 88 under the transportation of the fourth conveyor belt 96. The conveyor belt 88 first passes through the color detector 91, and the color detector 91 records the corresponding color and time. According to the pre-programmed program and the calculation of the yarn tube stroke, after the yarn tube of the corresponding color passes through the corresponding sorting cylinder 92, the telescopic rod of the sorting cylinder 92 extends through the first sorting port 93 and pushes the yarn tube from the corresponding second sorting port 94 to separate from the third conveyor belt 88. The yarn tube separated from the third conveyor belt 88 falls along the guide trough 95 into the collection container below the guide trough 95.
[0069] The workbench 25 is covered with an isolation cover 98, which is transparent, so that the operator can observe the internal operation and prevent the yarn from flying everywhere under the influence of the airflow. The isolation cover 98 is arranged on the frame 10, and the isolation cover 98 is provided with a passage 99 for the first conveyor belt 26 to convey the yarn bobbin to pass through and for the driving connecting rod 32 to drive the yarn bobbin to pass out.
[0070] A controller 100 for controlling the operation of the equipment is arranged outside the frame 10, and the rodless cylinder 35, the color detector 91, the sorting cylinder 92, the first drive motor 27, the second drive cylinder 34, the fourth drive cylinder 44, the fifth drive motor 48, the sixth drive cylinder 57, the seventh drive motor 60, the eighth drive motor 77, the ninth drive motor, and the tenth drive motor are all connected to the controller 100 by signal.
[0071] The working principle of the present invention is as follows: the controller 100 is programmed accordingly, the device is started, the controller 100 controls the first drive motor 27, the eighth drive motor 77, the ninth drive motor, and the tenth drive motor to rotate, and drives the first conveyor belt 26, the second conveyor belt 21, the third conveyor belt 88, and the fourth conveyor belt 96 to start moving.
[0072] The yarn bobbin to be cleaned is placed on the second conveyor belt 21 and transported under the drive of the second conveyor belt 21. At the end of the second conveyor belt 21, the yarn bobbin falls into the guide groove and falls vertically onto the first conveyor belt 26 under the action of the adjustment channel 24.
[0073] After the yarn tube falls vertically onto the first conveyor belt 26, the first conveyor belt 26 continues to convey the yarn tube. When the first conveyor belt 26 conveys the yarn tube to move below the rodless cylinder 35, the controller 100 controls the telescopic rod of the second driving cylinder 34 to extend and drive the driving connecting rod 32 and the roller 33 to extend into the yarn tube. The rodless cylinder 35 controls the driving connecting rod 32 to slide to the right along the slide rail 31. Under the action of the roller 33, the yarn tube is centered on the slide rail 31. After the yarn tube slides between the first positioning block 37 and the second positioning block 38, the controller 100 controls the rodless cylinder 35 to stop moving, and at the same time controls the fourth driving cylinder 44 and the sixth driving cylinder 57 to act. The telescopic rod of the fourth driving cylinder 44 extends to drive the driving connecting rod 32 and the roller 33 to extend into the yarn tube. The block 45 and the upper positioning block and the lower positioning block move toward the yarn tube, and the yarn tube is positioned between the first positioning block 37 and the second positioning block 38. The telescopic rod of the sixth driving cylinder 57 is controlled to extend to drive the driving plate 58 and the cutting tool 51 to move toward the yarn tube, and the upper limit baffle 52 and the lower limit baffle 521 are respectively pressed against the upper end and the lower end of the yarn tube. Then the controller 100 controls the seventh driving motor 60 to rotate forward, and the seventh driving motor 60 drives the rotating disk 61 to rotate forward. The rotation of the rotating disk 61 drives the driving rod 62 to move. The movement of the driving rod 62 drives the threaded rod 63 to slide downward along the first guide groove 54. The threaded rod 63 drives the cutting tool 51 to slide downward along the guide groove to cut the remaining yarn on the yarn tube.
[0074] After the cutting is completed, the controller 100 controls the eighth drive motor 77 to rotate, and the rotation of the eighth drive motor 77 drives the drive disk 74 to rotate, and the rotation of the drive disk 74 drives the first connecting rod 75 to rotate, and the free end of the first connecting rod 75 drives the second connecting rod 76 to swing, and the second connecting rod 76 drives the hanging brush 72 and the paddle 73 to move downward along the outer wall of the yarn tube to peel the yarn on the yarn tube off the yarn tube, and then with the further rotation of the drive disk 74, it moves upward to reset, and the stripped yarn falls freely through the opening 30 and falls into the recovery frame 78. The yarn that falls on the slide rail 31 will be adsorbed into the recovery frame 78 when the negative pressure suction pipe 84 is working, and the weighing scale 86 will weigh the yarn in the recovery frame 78.
[0075] The controller 100 controls the actions of the fourth drive cylinder 44 and the sixth drive cylinder 57. The telescopic rod of the fourth drive cylinder 44 drives the drive block 45 and the upper positioning block and the lower positioning block to retract for reset. The telescopic rod of the sixth drive cylinder 57 drives the drive plate 58 and the cutting tool 51 to retract for reset. At the same time, the seventh drive motor 60 is controlled to reverse and drive the cutting tool 51 to slide upward along the guide plate 53 for reset and control the cylinder slider 36 of the rodless cylinder 35 to continue to move to the right. The rodless cylinder 35 drives the driving connecting rod 32 and the roller 33 to drive the yarn tube to slide along the slide rail 31 toward the fourth conveyor belt 96. When the yarn tube moves on the fourth conveyor belt 96, the controller 100 controls the telescopic rod of the second drive cylinder 34 to drive the driving connecting rod 32 and the roller 33 to move upward to release the yarn tube.
[0076] The yarn bobbin enters the third conveyor belt 88 from the feed port 97 on the third conveyor belt 88 under the transport of the fourth conveyor belt 96, and first passes through the color detector 91 under the transport of the third conveyor belt 88. The color detector 91 records the corresponding color and time, and feeds back this information to the controller 100. The controller 100 calculates the stroke of the yarn bobbin. After the yarn bobbin reaches the sorting cylinder 92 for sorting the corresponding color, the controller 100 controls the telescopic rod of the sorting cylinder 92 to extend through the first sorting port 93 and then push the yarn bobbin to detach from the third conveyor belt 88 from the corresponding second sorting port 94. The yarn bobbin detached from the third conveyor belt 88 falls along the guide trough 95 into the collection container below the guide trough 95.
[0077] The cleaned yarn bobbins and yarns are sorted and recycled.
[0078] The basic principles, main features and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for illustrating the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention shall be defined by the attached claims and their equivalents.
Claims
1. A yarn bobbin automatic cleaning and recycling device, comprising a frame, characterized in that: The frame is provided with a feeding mechanism for conveying yarn tubes to be cleaned, a cleaning mechanism for cleaning the yarn tubes, and a sorting mechanism for classifying and recovering the cleaned yarn tubes in sequence according to the assembly line processing, the cleaning mechanism comprises a workbench arranged on the frame, the workbench is provided with a first conveyor belt for conveying the yarn tubes, the first conveyor belt is arranged on the frame, the workbench is provided with an opening for the yarn on the yarn tube to fall behind the conveying of the first conveyor belt, the opening is provided with a slide rail for the yarn tube to slide, the slide rail is arranged on the workbench, and a first driving mechanism for driving the yarn tube to slide on the slide rail is arranged above the slide rail, and a positioning device for clamping and positioning the yarn tube, one or more cutting devices for cutting the yarn on the yarn tube, and a cleaning device for peeling the cut yarn off the yarn tube from the yarn tube are respectively provided on the workbench on both sides of the slide rail. A recovery device for collecting the fallen yarn and a first driving device for driving the transmission of the first conveyor belt are arranged below the opening on the frame; The first driving mechanism comprises a driving connecting rod, the driving connecting rod is vertically arranged on the workbench, a roller is rotatably sleeved on the lower end of the driving connecting rod, and a second driving device for driving the driving connecting rod to move up and down and a third driving device for driving the driving connecting rod to slide along the slide rail are arranged on the workbench; The positioning device comprises an upper positioning member and a lower positioning member for positioning the upper end and the lower end of the yarn tube respectively, and the frame is provided with a fourth driving device for driving the upper positioning member and the lower positioning member to slide and position the yarn tube, and a fifth driving device for driving the upper positioning member and the lower positioning member to move closer to or away from each other; The cutting device comprises a cutting tool for cutting yarn on a yarn tube and a tool mounting seat. The cutting tool can be detachably mounted on the tool mounting seat. The cutting tool can slide up and down on the frame. The frame is provided with an adjustment device for fine-tuning the cutting depth of the cutting tool, a guide device for keeping the cutting tool moving vertically up and down, a sixth drive device for driving the cutting tool to slide horizontally, and a seventh drive device for driving the cutting tool to slide up and down.
2. The yarn bobbin automatic cleaning and recycling device according to claim 1 is characterized in that: The cleaning device includes two hanging brushes and a plurality of paddles for peeling the cut yarn from the yarn tube. The hanging brushes are arranged above the workbench, one end of the paddles is horizontally arranged on the hanging brushes, and a second driving mechanism for driving the hanging brushes to move up and down is arranged on the frame.
3. The yarn bobbin automatic cleaning and recycling device according to claim 1 is characterized in that: The recycling device includes a recycling frame for receiving yarn, and the recycling frame can be slidably arranged on a frame below the opening. A negative pressure adsorption device for adsorbing the cleaned yarn into the recycling frame is arranged on the frame above the recycling frame, and a weighing device for weighing the yarn collected by the recycling frame is arranged between the lower end surface of the recycling frame and the frame.
4. The yarn bobbin automatic cleaning and recycling device according to claim 1 is characterized in that: The loading mechanism includes a second conveyor belt for conveying yarn tubes, the second conveyor belt is arranged on the frame, a plurality of first partitions are evenly arranged on the second conveyor belt along the vertical conveying direction, the output end of the second conveyor belt is arranged above the second conveyor belt, the output end of the second conveyor belt is provided with a direction adjustment device for making the yarn tubes fall vertically onto the first conveyor belt, and the frame is provided with an eighth driving device for driving the second conveyor belt to transmit.
5. The yarn bobbin automatic cleaning and recycling device according to claim 1 is characterized in that: The sorting mechanism includes a third conveyor belt for conveying cleaned yarn tubes, the third conveyor belt is arranged on the frame, and a plurality of third partitions are evenly arranged on the third conveyor belt along a vertical conveying direction, a color detector for detecting the color of the yarn tube is arranged on the frame at the input end of the third conveyor belt, a plurality of sorting devices for sorting yarn tubes are arranged on the frame perpendicular to the third conveyor belt along the conveying direction of the third conveyor belt, and a ninth driving device for driving the third conveyor belt is arranged on the frame.
6. The yarn bobbin automatic cleaning and recycling device according to claim 2 is characterized in that: The workbench is covered with an isolation cover, which is arranged on the frame. The isolation cover is provided with a through hole for the first conveyor belt to convey the yarn bobbin to pass through and for the driving connecting rod to drive the yarn bobbin to pass through.
7. The yarn bobbin automatic cleaning and recycling device according to claim 5 is characterized in that: A fourth conveyor belt is arranged between the third conveyor belt and the slide rail. The fourth conveyor belt is arranged on the frame perpendicular to the slide rail. The output end of the fourth conveyor belt is vertically connected to the input end of the third conveyor belt.
Citation Information
Patent Citations
Waste bobbin silk thread cutting device
CN109227615A
Bobbin waste yarn cutting machine
CN202572466U
Automatic cleaning and recycling equipment for yarn bobbins
CN211590224U
AU5633996A
