A multi-sensor integrated modular hand-held controller

By designing a multi-sensor integrated modular commutator, PM2.5, TVOC, carbon dioxide and temperature and humidity sensors are integrated, and airflow driven by the fan inside the sensor, the problems of inaccurate air detection and excessive equipment size in the prior art are solved, and efficient and accurate air quality detection is achieved.

CN111007206BActive Publication Date: 2025-05-27IRWIN ENVIRONMENTAL TECH (SHENZHEN) CO LTD
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Patent Information

Application Number
CN201911357656.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-12-25
Publication Date
2025-05-27
Estimated Expiration
2039-12-25

AI Technical Summary

Technical Problem

The existing air detection system cannot accurately detect indoor air quality, and the detection system with separate fuselage is large in size, which cannot be applied to the ordinary 86 box size.

Method used

A multi-sensor integrated modular commutator is designed, integrating PM2.5, TVOC, carbon dioxide and temperature and humidity sensors. The sensor comes with its own fan for airflow drive, achieving independent detection, and is suitable for 86-box size.

Benefits of technology

The integrated detection of a variety of sensors is realized, ensuring the accuracy of detection and convenience of operation, and is suitable for installation of 86-box size, and the airflow driving inside the sensor does not require an external airflow driving mechanism.

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Abstract

The present invention discloses a multi-sensor integrated modular hand-held controller, which includes a front half shell, a back half shell, a PM2.5 sensor, a TVOC sensor, a carbon dioxide sensor, a temperature and humidity sensor, an auxiliary control board, a wireless module, a terminal block, an inner support body, a main control board, and a touch display screen; the TVOC sensor, the carbon dioxide sensor, and the temperature and humidity sensor are modularly integrated on the back of the main control board, and the touch display screen is arranged on the front of the main control board and embedded in the touch screen groove of the front half shell; a fan for driving air flow is arranged inside the PM2.5 sensor, the back of the PM2.5 sensor is connected to the front of the auxiliary control board, the terminal block and the wireless module are connected to the back of the auxiliary control board, and the size of the back half shell is adapted to an 86 box; the overall structure is modular and integrated, which is convenient for popularization and application.
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Description

Technical Field

[0001] The invention relates to air detection technology, and in particular to a multi-sensor integrated modular hand operator. Background Art

[0002] The detection systems of most existing air purifiers or fresh air fans are set on the body. The air flow is driven by the main fan, and the air enters the sensor detection area to achieve the function of data detection. However, this method cannot accurately detect the indoor air quality. There are also very few detection systems with separate bodies in the prior art, which need to be configured with related airflow driving mechanisms to realize the operation of the detection system. Moreover, the size is relatively large and cannot be applied to the existing 86-box structure during installation. Therefore, there is no hand-operated device on the market that integrates multiple sensor detections, has a separate body and is suitable for the ordinary 86-box size. Summary of the invention

[0003] In order to overcome the deficiencies of the prior art, an object of the present invention is to provide a multi-sensor integrated modular hand operator, which can solve the above-mentioned problems.

[0004] Research and development purpose: ① A handheld operator with a separate body that can detect and operate, to ensure the accuracy of detection and the convenience of operation; ② The detection system has a variety of sensor detection, and its own sensor is used as airflow drive for detection; ③ The size of the handheld device is suitable for the size of 86 boxes, which is easy to install; ④ The handheld device can be taken out separately as an independent air quality detection module to achieve multi-functional use.

[0005] Technical solution: The purpose of the present invention is achieved by adopting the following technical solution.

[0006] A multi-sensor integrated modular hand operator, the hand operator comprises a front half shell, a back half shell, a PM2.5 sensor, a TVOC sensor, a carbon dioxide sensor, a temperature and humidity sensor, an attached control board, a wiring terminal, an inner support body, a main control board and a touch screen; the TVOC sensor, the carbon dioxide sensor, and the temperature and humidity sensor are modularly integrated into the back of the main control board, the touch screen is arranged on the front of the main control board and embedded in the touch screen groove of the front half shell; the PM2.5 sensor is provided with a PM2.5 sensor air inlet and a PM2.5 sensor air outlet on the front, and a fan is arranged inside the PM2.5 sensor facing the PM2.5 sensor air inlet; the back of the PM2.5 sensor is connected to the front of the attached control board, the wiring terminal is connected to the back of the attached control board, and the wiring terminal is arranged at the lower part of the back of the attached control board; the inner support body is arranged between the TVOC sensor, the carbon dioxide sensor, the temperature and humidity sensor and the PM2.5 sensor, and the attached control board is supported and connected to the main control board through a bolt support column assembly.

[0007] Preferably, the front half shell includes a front shell body and a front shell side panel arranged perpendicular to the front shell body, a touch screen groove is horizontally arranged in the middle of the front side of the front shell body, a ventilation gap is opened in the lower side panel of the front shell side panel, and the back half shell is clamped on the front half shell.

[0008] Preferably, the main control board is installed in the main shell body and fixed by screws, the TVOC sensor and the temperature and humidity sensor are connected side by side to the lower part of the back of the main control board and arranged close to the ventilation gap; the carbon dioxide sensor is arranged in the middle of the back of the main control board.

[0009] Preferably, the back half shell includes an integrally formed back side panel, a back panel body and a back convex shell, a wiring notch is opened at the lower part of the back convex shell, an upper ventilation grille is opened at the upper part of the back convex shell for the wiring terminal, and a lower ventilation grille is opened at the lower side panel of the back side panel, and the lower ventilation grille corresponds to the ventilation notch of the front half shell; and the back panel body and the back convex shell of the back half shell are compatible with the 86 box.

[0010] Preferably, a ventilation area is opened in the middle of the support plate of the inner support body, and an air duct groove is opened in the lower part of the support plate corresponding to the ventilation notch of the front half shell, the air duct groove includes an air inlet duct and an air outlet duct divided by a partition, an air intake buffer chamber is set at the upper top of the air inlet duct and the air outlet duct, the upper top of the air inlet duct is connected to the side wall of one end of the air intake buffer chamber, and a particle detection air intake grille is opened on the bottom wall of the other end of the air intake buffer chamber; a particle detection return air port is opened at the upper part of the bottom wall of the air outlet duct.

[0011] Preferably, positioning notches are provided on the three side middle edges of the support plate except the lower edge, and fixing columns with through holes are provided at the four corners of the support plate.

[0012] Preferably, a heat dissipation vent is provided on the support plate, and the heat dissipation vent is arranged adjacent to one end of the air intake buffer cavity.

[0013] Preferably, a plurality of positioning protrusions matching the housing of the PM2.5 sensor are arranged on the back side of the support plate.

[0014] Preferably, the TVOC sensor on the main control board is located in the air inlet of the air duct groove, and the temperature and humidity sensor on the main control board is located in the air outlet of the air duct groove; the back of the carbon dioxide sensor is against the front of the air intake buffer cavity; the PM2.5 sensor is embedded in the back of the support plate and is positioned by the positioning protrusion.

[0015] Preferably, it also includes a wireless module (8) arranged on the back side of the auxiliary control panel (7).

[0016] Compared with the prior art, the beneficial effects of the present invention are: the handheld device of the present application modularly integrates multiple sensor detections, and the separate body is suitable for the ordinary 86 box size, its own structure is optimally designed for the air inlet, and at least one of the sensors has its own fan to form an internal flow path. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the multi-sensor integrated modular handheld operator of this application;

[0018] Figure 2 This is a schematic diagram of the structure of the handheld device from another perspective;

[0019] Figure 3 This is a schematic diagram of the internal structure connection of the handheld device;

[0020] Figure 4 is a schematic diagram of the structure of the inner support body;

[0021] Figure 5 It is a schematic diagram of the internal structure of a handheld device with an internal support body;

[0022] Figure 6 It is a schematic diagram of the structure of PM2.5 sensor;

[0023] Figure 7 This is a schematic diagram of installing the handheld device on the wall.

[0024] In the figure:

[0025] 1. Front half shell; 101. Front shell plate; 102. Front shell side panel; 103. Ventilation gap;

[0026] 2. Back half shell; 201. Back side panel; 202. Back panel body; 203. Back convex shell; 204. Wiring notch; 205. Upper ventilation grille; 206. Lower ventilation grille;

[0027] 3. PM2.5 sensor; 31. PM2.5 sensor air inlet; 32. PM2.5 sensor air outlet;

[0028] 4. TVOC sensor;

[0029] 5. Carbon dioxide sensor;

[0030] 6. Temperature and humidity sensor;

[0031] 7. Attached control panel;

[0032] 8. Wireless module;

[0033] 9. Terminal blocks;

[0034] 10. Inner support body; 110. Support plate; 111. Air duct groove; 112. Air inlet; 113. Air outlet; 114. Air inlet buffer chamber; 115. Air inlet grille for particle detection; 116. Air return port for particle detection; 117. Positioning notch; 118. Fixing column; 119. Heat dissipation port; 120. Positioning bump;

[0035] 11. Main control board;

[0036] 12. Touch screen;

[0037] 13. Bolt support column assembly. DETAILED DESCRIPTION

[0038] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] See also Figure 1-Figure 6 A multi-sensor integrated modular hand operator, the hand operator includes a front half shell 1, a back half shell 2, a PM2.5 sensor 3, a TVOC sensor 4, a carbon dioxide sensor 5, a temperature and humidity sensor 6, an attached control board 7, a wireless module 8, a terminal block 9, an inner support body 10, a main control board 11 and a touch display screen 12.

[0040] Each sensor adopts modular setting, and the sensors to be used are selected according to the needs. In this embodiment, PM2.5 sensor 3 is a mandatory option, and the connection relationship is as follows: Figure 3-5 , details are as follows.

[0041] Among them, the TVOC sensor 4, the carbon dioxide sensor 5, and the temperature and humidity sensor 6 are modularly integrated into the back of the main control board 11, and the touch screen 12 is arranged on the front of the main control board 11 and embedded in the touch screen groove of the front half shell 1.

[0042] PM2.5 sensor 3 (see Figure 6 ) is provided with a PM2.5 sensor air inlet 31 and a PM2.5 sensor air outlet 32 ​​on the front side, and a fan is arranged inside the PM2.5 sensor 3 facing the PM2.5 sensor air inlet 31.

[0043] Among them, the back of the PM2.5 sensor 3 is connected to the front of the attached control board 7, the wireless module 8 and the wiring terminal 9 are connected to the back of the attached control board 7, and the wiring terminal 9 is arranged at the lower part of the back of the attached control board 7.

[0044] Among them, the inner support body 10 is arranged between the TVOC sensor 4, the carbon dioxide sensor 5, the temperature and humidity sensor 6 and the PM2.5 sensor 3, and the auxiliary control board 7 is supported and connected to the main control board 11 through a bolt support column assembly 13.

[0045] Among them, the front half shell 1 includes a front shell plate body 101 and a front shell side panel 102 arranged perpendicular to the front shell plate body 101, a touch screen groove is horizontally arranged in the middle of the front side of the front shell plate body 101, and a ventilation gap 103 is opened in the lower side panel of the front shell side panel 102, and the back half shell 2 is clamped on the front half shell 1.

[0046] The main control board 11 is installed in the main shell body 101 and fixed by screws. The TVOC sensor 4 and the temperature and humidity sensor 6 are connected side by side to the lower part of the back of the main control board 11 and are arranged close to the ventilation gap 103; the carbon dioxide sensor 5 is arranged in the middle of the back of the main control board 11.

[0047] The back half shell 2 includes an integrally formed back side panel 201, a back panel body 202 and a back convex shell 203, a wiring notch 204 is opened at the lower part of the back convex shell 203, the wiring terminal 9 opens an upper ventilation grille 205 at the upper part of the back convex shell 203, and opens a lower ventilation grille 206 at the lower side panel of the back side panel 201, the lower ventilation grille 206 corresponds to the ventilation notch 103 of the front half shell 1; and the back panel body 202 and the back convex shell 203 of the back half shell 2 are compatible with the 86 box.

[0048] A ventilation area is opened in the middle of the support plate 110 of the inner support body 10, and an air duct groove 111 is opened at the lower part of the support plate 110 corresponding to the ventilation notch 103 of the front half shell 1, the air duct groove 111 includes an air inlet duct 112 and an air outlet duct 113 divided by a partition, an air intake buffer chamber 114 is set at the upper top of the air inlet duct 112 and the air outlet duct 113, the upper top of the air inlet duct 112 is connected to the side wall of one end of the air intake buffer chamber 114, and a particle detection air intake grille 115 is opened on the bottom wall of the other end of the air intake buffer chamber 114; a particle detection return air port 116 is opened at the upper part of the bottom wall of the air outlet duct 113.

[0049] Furthermore, positioning notches 117 are provided at the middle portions of three sides of the support plate 110 excluding the lower side, and fixing columns 118 with through holes are provided at the four corners of the support plate 110 .

[0050] Furthermore, a heat dissipation vent 119 is provided on the support plate 110 , and the heat dissipation vent 119 is disposed adjacent to one end of the air intake buffer chamber 114 .

[0051] Furthermore, a plurality of positioning protrusions 120 matching the housing of the PM2.5 sensor 3 are arranged on the back side of the support plate 110 .

[0052] Furthermore, the TVOC sensor 4 on the main control board 11 is located in the air inlet 112 of the air duct groove 111, and the temperature and humidity sensor 6 on the main control board 11 is located in the air outlet 113 of the air duct groove 111; the back of the carbon dioxide sensor 5 is against the front of the intake buffer cavity 114; the PM2.5 sensor 3 is embedded in the back of the support plate 110 and is positioned by the positioning protrusion 120.

[0053] See also Figure 7 The back half shell 2 of the handheld device is embedded in the box 86 in the wall, and the touch screen 12 and the like are protruded from the wall surface for easy display and operation.

[0054] In summary, the handheld operator integrates multiple sensors such as PM2.5, TVOC, carbon dioxide and temperature and humidity sensors. Among them, PM2.5 is in the upper structure. The handheld operator uses the small fan inside the PM2.5 sensor to drive the airflow. Under the influence of PM2.5 airflow, the detection gas passes through the TVOC sensor, carbon dioxide sensor, and temperature and humidity sensor respectively. Through the characteristics of the sensor itself, the whole detection process can be completed without configuring external airflow drive. For the inlet selection, the air inlet selection of the handheld operator can be selected from the left, right, top and bottom. The pros and cons are analyzed: a. If the left side is selected, there is a situation where the handheld operator is installed against the wall, which will block the air inlet and outlet, affecting the detection; b. If the right side is selected, the same disadvantages as the left side; c. If the upper side is selected, considering the natural sedimentation of dust, it is not ruled out that after a long time, too much dust will affect the detection port of the sensor and affect the accuracy of the detection; d. Selecting the lower side can avoid the impact on the installation position (close to the wall is not affected) and avoid sediment falling into the shell to affect the function. This is the optimal solution.

[0055] In addition, the handheld operator can communicate via a 485 connection line or via a wireless module such as a WIFI module.

[0056] As for the size, the back of the hand operator is sized to be placed inside an 86 box. The overall size is approximately 68*68*31.2mm, which can be placed in any common 86 box on the market (the inner diameter of the 86 box is basically 75*75mm, and the depth varies from 40mm to 60mm), making it easy to promote and apply.

[0057] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A multi-sensor integrated modular hand-held controller, characterized in that: the hand-held controller includes a front half shell (1), a rear half shell (2), a PM2.5 sensor (3), a TVOC sensor (4), a carbon dioxide sensor (5), a temperature and humidity sensor (6), an auxiliary control board (7), a terminal block (9), an inner support body (10), a main control board (11) and a touch display screen (12); the TVOC sensor (4), the carbon dioxide sensor (5), and the temperature and humidity sensor (6) are modularly integrated on the back of the main control board (11), and the touch display screen (12) is arranged on the front of the main control board (11) and embedded in the touch screen groove of the front half shell (1); a PM2.5 sensor air inlet (31) and a PM2.5 sensor air outlet (32) are opened on the front of the PM2.5 sensor (3), and a fan is arranged inside the PM2.5 sensor (3) opposite to the PM2.5 sensor air inlet (31); the back of the PM2.5 sensor (3) is connected to the front of the auxiliary control board (7), the terminal block (9) is connected to the back of the auxiliary control board (7), and the terminal block (9) is arranged at the lower part of the back of the auxiliary control board (7); the inner support body (10) is arranged between the TVOC sensor (4), the carbon dioxide sensor (5), the temperature and humidity sensor (6) and the PM2.5 sensor (3), and the auxiliary control board (7) is supported and connected to the main control board (11) through a bolt support column assembly (13); the front half shell (1) includes a front shell plate body (101) and front shell side enclosing plates (102) arranged perpendicular to the four sides of the front shell plate body (101). A touch screen groove is horizontally arranged in the middle of the front of the front shell plate body (101), and a ventilation notch (103) is opened on the lower enclosing plate of the front shell side enclosing plates (102). The rear half shell (2) is snap-connected to the front half shell (1); the main control board (11) is installed in the front shell plate body (101) and fixed by screws. The TVOC sensor (4) and the temperature and humidity sensor (6) are connected side by side to the lower part of the back of the main control board (11) and are arranged close to the ventilation notch (103); the carbon dioxide sensor (5) is arranged in the middle of the back of the main control board (11); A ventilation area is provided in the middle of the support plate (110) of the inner support (10), and an air duct groove (111) is provided corresponding to the ventilation notch (103) of the front half shell (1) below the support plate (110). The air duct groove (111) includes an air inlet duct (112) and an air outlet duct (113) separated by a partition. An air intake buffer chamber (114) is provided at the upper top ends of the air inlet duct (112) and the air outlet duct (113). The upper top end of the air inlet duct (112) communicates with one side wall of the air intake buffer chamber (114), and a particle detection air intake grid (115) is provided on the bottom wall at the other end of the air intake buffer chamber (114); a particle detection air return opening (116) is provided at the upper part of the bottom wall of the air outlet duct (113).

2. The hand-operated device according to claim 1, characterized in that: The rear half shell (2) includes an integrally formed rear side surround plate (201), a rear panel body (202), and a rear convex shell (203). A wiring notch (204) is provided at the lower part of the rear convex shell (203), an upper ventilation grid opening (205) is provided at the upper part of the rear convex shell (203), and a lower ventilation grid opening (206) is provided at the lower side surround of the rear side surround plate (201). The lower ventilation grid opening (206) corresponds to the ventilation notch (103) of the front half shell (1); and the rear panel body (202) and the rear convex shell (203) of the rear half shell (2) are adapted to the 86 box.

3. The hand-operated device according to claim 1, characterized in that: Positioning notches (117) are provided at the three side middle edges of the support plate (110) excluding the lower side, and fixing columns (118) with through holes are provided at the four corners of the support plate (110).

4. The hand-operated device according to claim 1, characterized in that: A heat dissipation air outlet (119) is provided on the support plate (110), and the heat dissipation air outlet (119) is provided adjacent to one end of the air intake buffer chamber (114).

5. The hand-operated device according to claim 1, characterized in that: A plurality of positioning bumps (120) matching the outer shell of the PM2.5 sensor (3) are provided on the back of the support plate (110).

6. The hand-operated device according to claim 5, characterized in that: The TVOC sensor (4) on the main control board (11) is located in the air inlet duct (112) of the air duct groove (111), and the temperature and humidity sensor (6) on the main control board (11) is located in the air outlet duct (113) of the air duct groove (111); the back of the carbon dioxide sensor (5) abuts against the front of the air intake buffer chamber (114); the PM2.5 sensor (3) is embedded in the back of the support plate (110) and is positioned by the positioning bumps (120).

7. The hand-operated device according to claim 1, characterized in that: It further includes a wireless module (8) provided on the back of the auxiliary control board (7).

Citation Information

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