A device for bending high-strength steel
The planetary gear-driven device for bending high-strength steel addresses inefficiencies and safety concerns by applying large torque for uniform bending, providing a safe and efficient solution for steel bending.
Patent Information
- Application Number
- CN201911403786.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-12-31
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2039-12-31
AI Technical Summary
Existing methods for bending high-strength steel, whether manual or traditional mechanical, are inefficient and unsafe, and lack uniformity in bending results.
A device utilizing a planetary gear set mechanism driven by an electric motor, comprising a titanium alloy planetary gear set, fixed support structure, and steel support frame, which applies a large torque to the steel through a force-applying block for precise bending.
The device achieves efficient, automated, and uniform bending of high-strength steel with high torque application, enhancing safety and efficiency in steel bending processes.
Smart Images

Figure CN111036735B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the fields of mechanical analysis and testing and metal structure processing, and in particular to a device for bending high-strength steel. Background Art
[0002] Steel is widely used in the electric power, construction, and mechanical processing industries due to its excellent mechanical properties and electrical conductivity. During use, steel often needs to be bent into a specific shape depending on the purpose. There are two main ways to bend steel: manual bending and mechanical bending. However, manual bending requires high strength and is dangerous. Traditional mechanical bending devices are inefficient, and the uniformity of steel bending is not ideal. Therefore, there is an urgent need to develop a new and efficient device for bending high-strength steel. Summary of the invention
[0003] In order to solve the above technical problems, the present invention provides a device for bending high-strength steel, comprising a planetary gear set mechanism, a fixed support structure, a support frame and an electric motor; the planetary gear set mechanism is located between the support frame and the fixed support structure; the electric motor drives the planetary gear set mechanism to move.
[0004] Wherein, the support frame is connected to the planetary gear set mechanism through a bolt structure.
[0005] The planetary gear set mechanism includes an internal gear, a first planetary gear, a second planetary gear, a third planetary gear and a main gear, and the first planetary gear, the second planetary gear and the third planetary gear are respectively meshed with the internal gear and the main gear.
[0006] Among them, the fixed bracket structure includes a fixed plate, a first fixed block, a second fixed block, a third fixed block, a rotating shaft and a force-applying block; the fixed plate is connected to the first planetary gear, the second planetary gear, the third planetary gear and the main gear through the first fixed shaft, the second fixed shaft, the third fixed shaft and the rotating shaft respectively; the first fixed block is connected to the fixed plate, the second fixed block and the third fixed block are vertically connected to the first fixed block, and the steel to be bent is fixed between the first fixed block, the second fixed block and the third fixed block; the rotating shaft is connected to the motor, and the force-applying block is fixed on the rotating shaft.
[0007] Wherein, a blocking device for bearing the bending force of the steel material to be bent is provided at the edge of the inner gear.
[0008] The blocking device may be shaped as a cuboid or a cylinder.
[0009] Wherein, the planetary gear set mechanism is made of titanium alloy material.
[0010] Wherein, the fixed support structure is made of titanium alloy material.
[0011] Wherein, the support frame is made of steel.
[0012] Beneficial effects of the present invention:
[0013] The device for bending high-strength steel provided by the present invention is based on a planetary gear set mechanism, and uses an electric motor to drive the main gear to drive the operation of the planetary gear, which can increase the torque well, and apply a large torque to the steel to be bent through the force-applying object block, so as to achieve excellent bending of the steel. The bending device provided by the present invention has a simple structure, a high degree of automation, is economical and practical, convenient and efficient, and provides a powerful tool for the flexible application of steel structures in the power, construction and machinery industries. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the implementation mode will be briefly introduced below. Obviously, the drawings described below are only some implementation modes of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 Schematic diagram of the overall structure of the device for bending high-strength steel provided by an embodiment of the present invention;
[0016] Figure 2 is a structural schematic diagram of a planetary gear assembly mechanism in a device for bending high-strength steel provided in an embodiment of the present invention;
[0017] Figure 3 is a schematic structural diagram of a fixed bracket in a device for bending high-strength steel provided in an embodiment of the present invention;
[0018] The names corresponding to the figure marks in the accompanying drawings are: 1-planetary gear set mechanism, 11-internal gear, 111-blocking device, 12-first planetary gear, 122-first fixed shaft, 13-second planetary gear, 132-second fixed shaft, 14-third planetary gear, 142-third fixed shaft, 2-fixed bracket structure, 21-fixed plate, 22-first fixed block, 23-second fixed block, 24-third fixed block, 25-rotating shaft, 26-force block, 3-support frame, 4-motor, 5-steel to be bent. DETAILED DESCRIPTION
[0019] The following are preferred embodiments of the present invention. It should be noted that, for those skilled in the art, several improvements and modifications may be made without departing from the principles of the present invention. These improvements and modifications are also considered to be within the scope of protection of the present invention.
[0020] The present invention provides a device for bending high-strength steel, such as Figure 1-3 As shown, it includes a planetary gear set mechanism 1, a fixed support structure 2, a support frame 3 and a motor 4; the planetary gear set mechanism 1 is located between the support frame 3 and the fixed support structure 2; the motor 4 drives the planetary gear set mechanism 1 to move. The support frame 3 is connected to the planetary gear set mechanism 1 through a bolt structure with a model of M10*1.5. The planetary gear set mechanism 1 includes an internal gear 11, a first planetary gear 12, a second planetary gear 13, a third planetary gear 14 and a main gear 15, and the first planetary gear 12, the second planetary gear 13 and the third planetary gear 14 are respectively meshed with the internal gear 11 and the main gear 15. The fixed support structure 2 includes a fixed plate 21, a first fixed block 22, a second fixed block 23, a third fixed block 24, a rotating shaft 25 and a force block 26; the fixed plate 21 is connected to the first planetary gear 12, the second planetary gear 13, the third planetary gear 14 and the main gear 15 through the first fixed shaft 122, the second fixed shaft 132, the third fixed shaft 142 and the rotating shaft 25 respectively; the first fixed block 22 is connected to the fixed plate 21, the second fixed block 23 and the third fixed block 24 are vertically connected to the first fixed block 22, and the steel material 5 to be bent is fixed between the first fixed block 22, the second fixed block 23 and the third fixed block 24; the rotating shaft 25 is connected to the motor 4, and the force block 26 is fixed on the rotating shaft 25. A blocking device 111 for bearing the bending force of the steel material 5 to be bent is provided at the edge of the inner gear 11, and the shape of the blocking device 111 is set to be a cuboid.
[0021] The present invention provides a device for bending high-strength steel, wherein the planetary gear mechanism 1 is made of titanium alloy material, the fixed bracket structure 2 is made of titanium alloy material, the support frame 3 is made of 45# steel material, the blocking device 111 is made of 304 stainless steel material, and the model of the motor 4 is GB / 4831-2016.
[0022] The method of using the device for bending high-strength steel according to the present invention is as follows:
[0023] First, mark the position to be bent on the steel material 5 to be bent with a marking pen, and then install the steel material 5 to be bent, and place the steel material 5 to be bent between the first fixed block 22, the second fixed block 23, the third fixed block 24 and the blocking device 111 for fixed clamping, wherein the part of the steel material 5 to be bent at the marked position to be bent should be placed between the blocking devices 111, and the motor 4 can be started after clamping. At this time, the motor 4 will drive the planetary gear set mechanism 1 to move through the rotating shaft 25. At this time, the planetary gear set mechanism 1 will amplify the torque of the motor 4, prompting the force block 26 to apply a continuous force to the steel material 5 to be tested, so that the steel material to be tested is bent at the calibrated position at the blocking device 111, and the motor 4 is turned off to stop the bending.
[0024] The above embodiments only express the specific implementation of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
Claims
1. A device for bending high-strength steel, Features: The invention comprises a planetary gear set mechanism (1), a fixed support structure (2), a support frame (3) and an electric motor (4); the planetary gear set mechanism (1) is located between the support frame (3) and the fixed support structure (2); the electric motor (4) drives the planetary gear set mechanism (1) to move; the support frame (3) is connected to the planetary gear set mechanism (1) via a bolt structure; the planetary gear set mechanism (1) comprises an internal gear (11), a first planetary gear (12), a second planetary gear (13), a third planetary gear (14) and a main gear (15); gear (15), the first planetary gear (12), the second planetary gear (13) and the third planetary gear (14) are respectively meshed with the internal gear (11), and the first planetary gear (12), the second planetary gear (13) and the third planetary gear (14) are respectively meshed with the main gear (15); the fixed support structure (2) comprises a fixed plate (21), a first fixed block (22), a second fixed block (23), a third fixed block (24), a rotating shaft (25) and a force-applying block (26); The fixed plate (21) is connected to the first planetary gear (12), the second planetary gear (13), the third planetary gear (14) and the main gear (15) respectively via a first fixed shaft (122), a second fixed shaft (132), a third fixed shaft (142) and a rotating shaft (25); The first fixing block (22) is connected to the fixing plate (21), the second fixing block (23) and the third fixing block (24) are both vertically connected to the first fixing block (22), and the steel material (5) to be bent is fixed between the first fixing block (22), the second fixing block (23) and the third fixing block (24); The rotating shaft (25) is connected to the motor (4), and the force-applying block (26) is fixed on the rotating shaft (25); A blocking device (111) is provided at the edge of the inner gear (11) for bearing the bending force of the steel material (5) to be bent; The planetary gear set mechanism (1) is made of titanium alloy material; The fixed support structure (2) is made of titanium alloy material; The support frame (3) is made of steel.
2. A device for bending high-strength steel according to claim 1, Features: The blocking device (111) is configured to be in the shape of a cuboid or a cylinder.
Citation Information
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