Cap conveying unit
By designing the bottle cap conveying unit, the automatic conveying and quick screwing of the bottle cap is achieved by using the conveying rack and cap pressing device, the problems of inefficient and safety hazards of bottle cap closing operation in the prior art are solved, and the working efficiency and safety are improved sex.
Patent Information
- Application Number
- CN202010261702.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-04-04
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2040-04-04
AI Technical Summary
In the prior art, the bottle cap closing operation of the sample bottle mainly relies on manual completion, which is inefficient and poses safety hazards to the physical health of the operator.
Design a bottle cap conveying unit, including a cap handler, a conveying rack and a cap pressing device, and automatically sends the bottle cap to the sample bottle body through the bottle cap conveying channel on the conveying rack, and uses a lifting rack and a down pressure rod to realize the bottle. Automatic downward and feeding of the cover.
It realizes automatic conveying of bottle caps and fast and efficient cap screwing operations, improves work efficiency and reduces safety hazards to operators.
Smart Images

Figure CN111217145B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automatic control equipment, and in particular to a bottle cap conveying unit. Background Art
[0002] In food testing, soil and water monitoring, toy testing, and RoHS testing, a large number of sample bottles need to be pipetted, filled, and opened and closed.
[0003] The existing operation process is basically completed manually, and the sample bottle is pipetted, added, and capped. After the pipetting and addition are completed, the operator turns the bottle cap downward to close the mouth of the sample bottle. This operation is not only very inefficient, but also poses a safety hazard to the operator's health because the test liquids used are all chemical reagents. Summary of the invention
[0004] The purpose of the present invention is to solve the above problems and provide a bottle cap conveying unit, which automatically delivers the bottle caps sent by the capping machine to the sample bottle body, so as to facilitate the subsequent capping process.
[0005] The technical solution adopted by the present invention is:
[0006] A bottle cap conveying unit, characterized in that it comprises a cap sorting machine, a conveying frame and a cap pressing device, the output port of the cap sorting machine is connected to the conveying frame, the conveying frame is provided with a bottle cap conveying channel, the cap pressing device is arranged above the bottle cap conveying channel of the conveying frame, the cap pressing device comprises a lifting frame arranged on the conveying frame, a lower pressing rod is arranged on the lifting frame, the diameter of the lower pressing rod is smaller than the diameter of the bottle cap, the lower end of the bottle cap conveying channel is hollowed out to form a bottle cap dropping opening, the lower pressing rod is located just above the dropping opening, an elastic hinge is arranged at the dropping opening, the bottle cap with the opening downwards conveyed by the cap sorting machine enters the bottle cap dropping opening through the bottle cap conveying channel and is supported by the elastic hinge, the lifting frame drives the lower pressing rod to press the bottle cap downward, the elastic hinge flips downward and opens under the action of the downward pressure, and the bottle cap falls from the bottle cap dropping opening into the bottle body opening below.
[0007] Furthermore, a suction cup is provided at the lower end of the pressing rod, and the suction cup is connected to a vacuum pump through an air pipe. When the pressing rod is pressed down to the bottle cap, the suction cup draws a vacuum to suck the bottle cap. When the pressing rod presses the bottle cap down to below the elastic hinge, the suction cup is inflated to loosen the bottle cap, and the bottle cap falls into the bottle body mouth below.
[0008] Furthermore, the lifting frame includes a lifting column and a sliding bearing arranged on the conveying frame, a conveying motor is arranged below the conveying frame, the conveying motor controls the lifting column to rise and fall in the sliding bearing, a connecting plate is arranged above the lifting column, and the pressing rod is arranged on the connecting plate.
[0009] Furthermore, the transmission motor is connected to the transmission block via a screw rod, the lifting column is connected to the transmission block, and elastic limiting columns are arranged on the transmission frame above and below the transmission block.
[0010] Furthermore, a plurality of adjusting blocks are arranged at the end position of the conveying frame of the bottle cap conveying channel, and the adjusting blocks adjust the size of the bottle cap falling opening by adjusting screws.
[0011] Furthermore, an adjusting rod is provided on the connecting plate, which is located at the rear side of the pressing rod and above the bottle cap position behind the drop port in the bottle cap conveying channel. When the pressing rod is pressed down, the adjusting rod presses and fixes the bottle cap at the rear downward.
[0012] Furthermore, a thrust spring is sleeved on the adjusting rod, and an elastic head is arranged at the lower end of the adjusting rod.
[0013] Furthermore, a cover plate is arranged behind the upper and lower openings of the bottle cap conveying channel.
[0014] Furthermore, a plurality of pressing plates are arranged on the conveying frame above the drop opening.
[0015] Furthermore, an infrared sensor is arranged on at least one pressing plate, and the infrared sensor is connected to the control unit to detect the entry state of the lower drop-mouth bottle cap.
[0016] The beneficial effects of the present invention are:
[0017] (1) Automated operation, the bottle cap delivery process is accurate and fast;
[0018] (2) Bottle caps are continuously fed out of the capping machine and delivered to the sample bottles through the pressing rod, which is fast and efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Attached Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;
[0020] Attached Figure 2 It is a schematic diagram of the three-dimensional structure of the main device of the capping device;
[0021] Attached Figure 3 Yes Figure 2 A partial enlarged view of the middle part;
[0022] Attached Figure 4 Yes Figure 3 The schematic diagram after some adjustment blocks are removed;
[0023] Attached Figure 5 It is a schematic diagram of the structure when the pressure rod is pressed down.
[0024] The reference numerals in the accompanying drawings are:
[0025] 1. Cap unscrambler; 2. Bottle cap;
[0026] 3. Capping device; 4. Conveying rack;
[0027] 5. Bottle cap conveying channel; 6. Lifting rack;
[0028] 7. Push-down rod; 8. Suction cup;
[0029] 9. Lifting column; 10. Sliding bearing;
[0030] 11. Transmission motor; 12. Connection plate;
[0031] 13. Screw rod; 14. Transmission block;
[0032] 15. Elastic limit column; 16. Adjustment rod;
[0033] 17. Drop mouth; 18. Elastic head;
[0034] 19. Elastic hinge; 20. Adjustment block;
[0035] 21. Pressure plate; 22. Cover plate. DETAILED DESCRIPTION
[0036] The specific implementation of the bottle cap conveying unit of the present invention will be described in detail below with reference to the accompanying drawings.
[0037] See attached Figure 1 The bottle cap conveying unit is a part of the sample bottle dispensing and capping system. Its main function is to deliver the bottle caps 2 delivered by the capping machine 1 to the sample bottle at a predetermined time, and then perform operations such as screwing the caps. The capping machine 1 is an existing product. Its principle is to form an opening and arrange the bottle caps 2 downward through the action of centrifugal force and an arc-shaped lever, and deliver them to the conveying rack 4. For example, the "a capping device" disclosed in the invention of announcement number: CN201686461U can achieve the above function.
[0038] The main structures of the cap sorting machine 1 and the cap pressing device 3 are both installed on the workbench, and the conveying frame 4 is used to install the main structures. The conveying frame 4 is provided with a bottle cap conveying channel 5. The output port of the cap sorting machine 1 is connected to the conveying frame 4, and is connected to the bottle cap conveying channel 5. A cover plate 22 is provided at the rear position close to the bottle cap conveying channel 5 to prevent the bottle cap 2 from vibrating and jumping out during the conveying process, thereby affecting normal work.
[0039] The capping device 3 is arranged above the bottle cap conveying channel 5 of the conveying rack. Below the capping device 3 is a sample bottle conveying functional unit, and the capping device 3 presses down the bottle cap 2 conveyed by the capping machine 1 and outputs it to the sample bottle, and sends it to the next process to screw the cap on the sample bottle. This will be explained in detail later.
[0040] See attached Figure 2 , 3 The capping device 3 includes a lifting frame 6 arranged on the conveying frame 4, a pressing rod 7 is arranged on the lifting frame 6, the diameter of the pressing rod 7 is smaller than the diameter of the bottle cap 2, a suction cup 8 is arranged at the lower end of the pressing rod 7, and the suction cup 8 is connected to the vacuum pump through an air pipe. When the pressing rod 7 is pressed down to the bottle cap 2, the suction cup 8 draws a vacuum to suck the bottle cap 2.
[0041] The lifting frame 6 includes a lifting column 9 and a sliding bearing 10 arranged on the conveying frame 4. A conveying motor 11 is arranged below the conveying frame 4. The conveying motor 11 controls the lifting column 9 to rise and fall in the sliding bearing 10. A connecting plate 12 is arranged above the lifting column 9, and the pressing rod 7 is arranged on the connecting plate 12. The conveying motor 11 is connected to the transmission block 14 through a screw rod 13. The lifting column 9 is connected to the transmission block 14. Elastic limiting columns 15 are arranged on the conveying frame 4 above and below the transmission block 14. An adjusting rod 16 is also arranged on the connecting plate 12. The adjusting rod 16 is located at the rear side of the pressing rod 7 and above the position of the second bottle cap 2 from the back in the bottle cap conveying channel 5. A thrust spring is sleeved on the adjusting rod 16, and an elastic head 18 is arranged at the lower end of the adjusting rod 16. When the pressing rod 7 is pressed down, the elastic head 18 of the adjusting rod 16 presses and fixes the bottle cap 2 at the rear downward.
[0042] See attached Figure 3 , 4 The lower end of the bottle cap conveying channel 5 is hollowed out to form a bottle cap drop opening 17. The pressing rod 7 is located just above the drop opening 17. An elastic hinge 19 is arranged at the drop opening 17. The bottle cap 2 with the opening downwards conveyed by the cap sorting machine 1 enters the bottle cap drop opening 17 through the bottle cap conveying channel 5 and is supported by the elastic hinge 19. The lifting frame 6 drives the pressing rod 7 to press down the bottle cap 2. The elastic hinge 19 flips downward and opens under the action of the downward pressure. The bottle cap 2 falls from the bottle cap drop opening 17 into the bottle body opening below. Due to the operation of the suction cup 8 at the lower end of the pressing rod 7, when the pressing rod 7 presses the bottle cap 2 down to below the elastic hinge 19, the suction cup 8 is inflated to release the bottle cap 2, so that the falling height of the bottle cap 2 is shortened, and the bottle cap 2 just falls into the bottle body opening below.
[0043] Three adjusting blocks 20 are arranged at the end of the conveying frame 4 of the bottle cap conveying channel 5, located at both sides and the front. The adjusting blocks 20 adjust the size of the bottle cap drop opening 17 by adjusting screws. One to three pressing plates 21 are arranged on the conveying frame 4 above the drop opening 17. The pressing plates 21 prevent the bottle caps 2 from jumping out.
[0044] In addition, an infrared sensor (not shown in the figure) is arranged on one or more pressing plates 21, and the infrared sensor is connected to the control unit, which can detect the entry status of the bottle caps 2 at the drop port 17 and notify the cap unscrambler 1 to work and whether to continue to convey the bottle caps 2 to the capping device 3.
[0045] See attached Figure 4 , 5 The specific working process is as follows: the bottle cap 2 transmitted by the cap sorting machine 1 is sent to the bottom of the cap pressing device 3 through the bottle cap transmission channel 5. After the lifting frame 6 is started, the lower pressure rod 7 is pressed down, and the suction cup 8 sucks the bottle cap 2 at the front end. At this time, the adjustment rod 16 presses and fixes the second bottle cap 2 to prevent affecting the movement of the bottle cap 2 at the front end. The lower pressure rod 7 continues to press down, and the bottle cap 2 opens the elastic hinge 19 from the bottle cap drop opening 17 and sends it downward. After the bottle cap 2 is sent downward to the predetermined position, the suction cup 8 is released, and the bottle cap 2 falls to the mouth of the sample bottle below. At this time, the elastic hinge 19 is reset. During the working process, according to the feedback of the infrared sensor on the pressing plate 21, the cap sorting machine 1 is controlled to work. When the bottle cap 2 falls, the lifting frame 6 is restored, and the cap sorting machine 1 sends the bottle cap 2. Since the adjustment rod 16 is retracted, the second bottle cap 2 is sent to the front end and waits for the next bottle cap 2 to be output.
[0046] The above are only preferred embodiments of the present invention. It should be pointed out that ordinary technicians in this technical field can make several improvements and modifications without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A bottle cap conveying unit, characterized in that: The invention comprises a cap sorting machine, a conveying frame and a cap pressing device, wherein the output port of the cap sorting machine is connected to the conveying frame, a bottle cap conveying channel is arranged on the conveying frame, the cap pressing device is arranged above the bottle cap conveying channel of the conveying frame, the cap pressing device comprises a lifting frame arranged on the conveying frame, a lower pressing rod is arranged on the lifting frame, the diameter of the lower pressing rod is smaller than the diameter of the bottle cap, the lower end of the bottle cap conveying channel is hollowed out to form a bottle cap drop opening, the lower pressing rod is located just above the drop opening, an elastic hinge is arranged at the drop opening, and the opening conveyed by the cap sorting machine is The downward bottle cap enters the bottle cap drop opening through the bottle cap conveying channel and is supported by the elastic hinge. The lifting frame drives the pressing rod to press the bottle cap downward. The elastic hinge flips downward and opens under the action of the downward pressure, and the bottle cap falls from the bottle cap drop opening and enters the bottle body opening below. A suction cup is arranged at the lower end of the pressing rod, and the suction cup is connected to a vacuum pump through an air pipe. When the pressing rod is pressed down to the bottle cap, the suction cup draws a vacuum to suck the bottle cap. When the pressing rod presses the bottle cap down to below the elastic hinge, the suction cup is inflated to loosen the bottle cap, and the bottle cap falls into the bottle body opening below.
2. The bottle cap conveying unit according to claim 1, characterized in that: The lifting frame includes a lifting column and a sliding bearing arranged on the conveying frame. A conveying motor is arranged below the conveying frame. The conveying motor controls the lifting column to rise and fall in the sliding bearing. A connecting plate is arranged above the lifting column, and the pressing rod is arranged on the connecting plate.
3. The bottle cap conveying unit according to claim 2, characterized in that: The transmission motor is connected to the transmission block through a screw rod, the lifting column is connected to the transmission block, and elastic limiting columns are arranged on the transmission frames above and below the transmission block.
4. The bottle cap conveying unit according to any one of claims 1 to 3, characterized in that: A plurality of adjusting blocks are arranged at the end position of the conveying frame of the bottle cap conveying channel, and the adjusting blocks adjust the size of the bottle cap drop opening by adjusting screws.
5. The bottle cap conveying unit according to claim 2, characterized in that: An adjusting rod is also arranged on the connecting plate, which is located at the rear side of the pressing rod and above the bottle cap position behind the drop opening in the bottle cap conveying channel. When the pressing rod is pressed down, the adjusting rod presses and fixes the bottle cap at the rear downward.
6. The bottle cap conveying unit according to claim 5, characterized in that: A thrust spring is sleeved on the adjusting rod, and an elastic head is arranged at the lower end of the adjusting rod.
7. The bottle cap conveying unit according to any one of claims 1 to 3, characterized in that: A cover plate is arranged behind the upper and lower openings of the bottle cap conveying channel.
8. The bottle cap conveying unit according to any one of claims 1 to 3, characterized in that: A plurality of pressing plates are arranged on the conveying frame above the drop opening.
9. The bottle cap conveying unit according to claim 8, characterized in that: An infrared sensor is arranged on at least one pressing plate, and the infrared sensor is connected to a control unit to detect the entry state of the lower drop-mouth bottle cap.
Citation Information
Patent Citations
Cover sorting device
CN201686461U
Cap screwing machine
CN206615984U
Bottle cap conveying unit
CN212049510U