High speed food roll forming machine

Abstract

The application belongs to the technical field of food processing machinery, and particularly relates to a high-speed food fish roll forming machine, which comprises a main body, the main body is provided with a forming box body, the forming box body is fixedly provided with a grouting pipe, the grouting pipe is provided with an inner filling pipe and an outer skin filling pipe, the bottom end of the inner filling pipe extends close to the bottom of the grouting pipe, the forming box body is rotatably provided with a grouting rotating hollow shaft, the grouting rotating hollow shaft is rotatably arranged outside the grouting pipe and sealingly cooperates with the grouting pipe, the bottom of the grouting rotating hollow shaft is connected with a forming die, the forming box body located below the forming die is provided with a forming outlet, a cutter is arranged between the forming die and the forming outlet, the grouting rotating hollow shaft is connected with a forming motor through a synchronous belt, and the cutter is connected with a rotary cutting motor through a synchronous belt. In the application, the forming motor and the rotary cutting motor are connected with the forming die and the cutter through the synchronous belts, the operation is stable, the forming motor and the rotary cutting motor can rotate at high speed, the production efficiency is improved, the failure rate is low, and the noise is small.

Description

Technical Field

[0001] This invention belongs to the field of food processing machinery technology, specifically relating to a high-speed food fish roll forming machine. Background Technology

[0002] Fish rolls, also known as fish bamboo, are a type of food made from fish paste. They can be eaten directly or sliced. Fish roll forming machines are used to shape pounded fish paste into rolls.

[0003] Currently, most fish roll forming processes use a method of forming, shaping, and unrolling. First, the fish paste is manually pressed into sheets, then wrapped around a stick to form a cylindrical shape. Then, the formed fish rolls are placed sequentially on the rack of a fish roll baking machine or formed using an automatic fish roll forming machine. This process is time-consuming, labor-intensive, and inefficient. Summary of the Invention

[0004] The purpose of this invention is to provide a high-speed food fish roll forming machine with high production efficiency, aiming to solve the technical problem of low production efficiency of existing fish roll forming machines.

[0005] To achieve the above-mentioned technical objectives, the technical solution of the present invention is as follows:

[0006] A high-speed food fish roll forming machine includes a main body, which is equipped with a forming motor, a rotary cutting motor, and a forming box. A grouting pipe is fixedly installed on the forming box. The grouting pipe is equipped with an inner filling pipe and an outer skin filling pipe. The bottom end of the inner filling pipe extends close to the bottom of the grouting pipe. A grouting rotating hollow shaft is rotatably installed on the forming box. The grouting rotating hollow shaft is rotatably sleeved outside the grouting pipe and is sealed to the grouting pipe. The bottom of the grouting rotating hollow shaft is connected to a forming mold. A forming outlet is provided at the bottom of the forming box below the forming mold. A cutter is provided on the forming box between the forming mold and the forming outlet.

[0007] The outer wall of the grouting rotating hollow shaft is fixedly provided with a synchronous pulley, and the molding motor is connected to the synchronous pulley on the grouting rotating hollow shaft through a synchronous belt.

[0008] The cutter is connected to the cutter shaft, and a synchronous pulley is fixed on the cutter shaft. The rotary cutting motor is connected to the synchronous pulley on the cutter shaft via a synchronous belt.

[0009] As an improvement, the cutter is an arc-shaped rotary cutter. The cutter is circular and there are two of them. The two cutters are located on both sides of the forming outlet. The two cutters are partially overlapped and the overlapping part abuts each other in the vertical direction. The center of the cutter is provided with a mounting hole and the cutter is provided with a cutting hole.

[0010] As a further improvement, the cutting hole is an arc shape concentrically arranged with the cutter. Each cutter has two cutting holes, which are centrally symmetrical about the center of the cutter. A connecting plate is left between the two cutting holes.

[0011] As a further improvement, the connecting plate is provided with a cutting portion facing the edge of the cutting hole, the cutting portion including a first cutting edge and a second cutting edge connected together.

[0012] As a further improvement, the included angle between the first cutting edge and the second cutting edge is 90 degrees.

[0013] As a further improvement, three support columns are radially arranged around the outer wall of the inner filling tube near the bottom, and the ends of the three support columns abut against the grouting tube.

[0014] As a further improvement, the bottom of the grouting pipe is provided with an inner conical constriction, and the bottom end of the inner conical constriction is connected to the molding mold.

[0015] As a further improvement, the bottom end of the inner filling tube is provided with a variable diameter section, and the variable diameter section is provided with a variable diameter discharge channel.

[0016] As a further improvement, the bottom of the outer wall of the variable diameter section is tapered.

[0017] As a further improvement, the variable diameter discharge channel includes a tapered variable diameter channel and a constant diameter channel with the same diameter as the small end of the variable diameter channel.

[0018] Due to the adoption of the above technical solution, the beneficial effects of the present invention are as follows:

[0019] The high-speed fish roll forming machine provided by this invention injects slurry through an inner filling tube and an outer filling tube. Under the pressure of the injected slurry, the slurry flows through the forming mold to form a fish roll. Then, a rotary cutting motor drives a cutter to rotate and cut the fish roll, which falls out of the forming outlet. Driven by the forming motor, the rotating hollow shaft and the forming mold rotate. The forming mold has protrusions inside, which can form textures on the shape of the fish roll. The forming motor and the rotary cutting motor drive the forming mold and the cutter through a synchronous belt drive. The machine operates stably, can rotate at high speed, improves production efficiency, and has a low failure rate and low noise.

[0020] Because the cutter is an arc-shaped rotary cutter, and there are two cutters, one on each side of the forming exit, the two cutters are partially overlapping and abutting each other in the vertical direction. The cutter has cutting holes, and the positions of the cutting holes correspond to the positions of the fish rolls. The fish rolls coming out of the forming mold fall into the cutting holes of the two cutters, and the two cutters rotate to cut the fish rolls. Because the two cutters abut each other in the vertical direction, the fish rolls are cut without deformation, and the two cutters can rotate continuously to achieve continuous cutting and improve cutting efficiency.

[0021] Since the cutting holes are arc-shaped and concentric with the cutter, each cutter has two cutting holes. The two cutting holes are centrally symmetrical about the center of the cutter. A connecting plate is left between the two cutting holes to facilitate the control of the cutting speed by the rotary cutting motor.

[0022] Since the connecting plate has a cutting part on the edge facing the cutting hole, the cutting part includes a first cutting edge and a second cutting edge connected together. Preferably, the included angle between the first cutting edge and the second cutting edge is 90 degrees, which makes the fish roll cutting fast, prevents the fish roll from deforming, and achieves good cutting effect.

[0023] Because three support pillars are radially arranged around the outer wall of the inner filling tube near the bottom, and the ends of the three support pillars abut against the filling tube, the inner filling tube is kept stable in the middle position of the filling tube, and the filling and skin of the fish roll are kept stable and formed.

[0024] Because the bottom of the grouting pipe is provided with an inner conical constriction, the bottom end of which is connected to the molding mold, and the bottom end of the inner grouting pipe is provided with a variable diameter section, which is provided with a variable diameter discharge channel, it is beneficial to increase the grout pressure and facilitate the flow into the molding mold for forming.

[0025] Because the bottom of the outer wall of the variable diameter section is tapered, it facilitates smooth material discharge from the bottom of the grouting pipe.

[0026] Since the variable diameter discharge channel includes a tapered variable diameter channel and an equal diameter channel with the same diameter at the small end as the variable diameter channel, it is beneficial to increase the slurry pressure and facilitate the flow into the molding die for forming. Attached Figure Description

[0027] Figure 1 This is a front view of an embodiment of the present invention;

[0028] Figure 2 It is along Figure 1 Sectional view along the middle AA direction;

[0029] Figure 3 This is a left view of an embodiment of the present invention;

[0030] Figure 4 It is along Figure 3 Sectional view along the BB direction;

[0031] Figure 5 This is a schematic diagram of the reducing joint;

[0032] Figure 6 This is a schematic diagram of the cutter's structure;

[0033] In the attached diagram, 1-main body, 2-forming motor, 3-rotary cutting motor, 4-forming box, 5-grouting pipe, 501-inner conical constriction, 6-inner filling pipe, 601-diameter changing part, 602-diameter changing discharge channel, 6021-diameter changing channel, 6022-equal diameter channel, 603-support column, 7-outer filling pipe, 8-grouting rotating hollow shaft, 9-forming mold, 10-forming outlet, 11-cutting blade, 1101-mounting hole, 1102-cutting hole, 1103-connecting plate, 1104-cutting part, 11041-first cutting edge, 11042-second cutting edge, 12-synchronous pulley, 13-synchronous belt, 14-moving caster, 15-operation panel. Detailed Implementation

[0034] The present invention will be further described below with reference to specific embodiments. The accompanying drawings are for illustrative purposes only, representing schematic diagrams rather than actual physical objects, and should not be construed as limiting the scope of this patent. To better illustrate the embodiments of the present invention, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0035] In the accompanying drawings of the embodiments of the present invention, the same or similar reference numerals correspond to the same or similar components. In the description of the present invention, it should be understood that if terms such as "upper," "lower," "left," "right," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting the present patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0036] like Figures 1 to 6As shown, a high-speed food fish roll forming machine includes a main body 1, which is equipped with a forming motor 2, a rotary cutting motor 3, and a forming box 4. A grouting pipe 5 is fixedly installed on the forming box 4. The grouting pipe 5 is equipped with an inner filling pipe 6 and an outer skin filling pipe 7. The bottom end of the inner filling pipe 6 extends close to the bottom of the grouting pipe 5. A grouting rotating hollow shaft 8 is rotatably installed on the forming box 4. Specifically, a bearing, which can be a deep groove ball bearing, is provided between the forming box 4 and the grouting rotating hollow shaft 8. The grouting rotating hollow shaft 8 is rotatably sleeved outside the grouting pipe 5 and is sealed to the grouting pipe 5. Specifically, a sealing ring, which can be an O-ring or a Y-ring, is provided between the grouting pipe and the grouting rotating hollow shaft. The bottom of the grouting rotating hollow shaft 8 is connected to a forming mold 9. A forming outlet 10 is provided at the bottom of the forming box 4 below the forming mold 9. A cutter 11 is provided on the forming box 4 between the forming mold 9 and the forming outlet 10.

[0037] A synchronous pulley 12 is fixedly provided on the outer wall of the grouting rotating hollow shaft 8, and the molding motor 2 is connected to the synchronous pulley 12 on the grouting rotating hollow shaft 8 through a synchronous belt 13.

[0038] The cutter 11 is connected to the cutter shaft, and a synchronous pulley 12 is fixed on the cutter shaft. The rotary cutting motor 3 is connected to the synchronous pulley 12 on the cutter shaft through a synchronous belt 13.

[0039] The aforementioned forming outlet 10 abuts against the cutter 11, providing support for the cutter 11. Specifically, it can be made of nylon or other wear-resistant materials. The cutter 11 can be made of blade material, with very small thickness, high hardness, wear resistance, and long service life.

[0040] The high-speed fish roll forming machine provided by this invention injects slurry through an inner filling tube and an outer filling tube. Under the pressure of the injected slurry, the slurry flows through the forming mold to form a fish roll. Then, a rotary cutting motor drives a cutter to rotate and cut the fish roll, which falls out of the forming outlet. Driven by the forming motor, the rotating hollow shaft and the forming mold rotate. The forming mold has protrusions inside, which can form textures on the shape of the fish roll. The forming motor and the rotary cutting motor drive the forming mold and the cutter through a synchronous belt drive. The machine operates stably, can rotate at high speed, improves production efficiency, and has a low failure rate and low noise.

[0041] In this embodiment, the cutter 11 is an arc-shaped rotary cutter. There are two cutters 11, which are circular. The two cutters 11 are located on both sides of the forming outlet 10. The two cutters 11 are partially overlapped and the overlapping part abuts against each other in the vertical direction. The center of the cutter 11 is provided with a mounting hole 1101 and a cutting hole 1102. The position of the cutting hole 1102 corresponds to the position of the fish roll. The fish roll coming out of the forming mold falls into the cutting hole of the two cutters. The two cutters rotate to cut the fish roll. Since the two cutters abut against each other in the vertical direction, the fish roll is cut without deformation. Moreover, the two cutters can rotate continuously to achieve continuous cutting and improve cutting efficiency.

[0042] Each of the two cutting blades mentioned above is connected to a blade shaft, and each blade shaft is connected to a synchronous pulley. The rotary cutting motor is also connected to a synchronous pulley, and these three synchronous pulleys are connected by a synchronous belt.

[0043] In this embodiment, the cutting hole 1102 is an arc shape concentrically arranged with the cutter 11. Each cutter 11 has two cutting holes 1102, and the two cutting holes 1102 are centrally symmetrical about the center of the cutter 11. A connecting plate 1103 is left between the two cutting holes 1102. When the connecting plate 1103 rotates to the position of the fish roll, it cuts the fish roll. Specifically, the connecting plate 1103 has a cutting part 1104 facing the edge of the cutting hole 1102. The cutting part 1104 includes a first cutting edge 11041 and a second cutting edge 11042 connected together. The included angle between the first cutting edge and the second cutting edge is 90 degrees. The fish roll is cut quickly, the fish roll is not deformed, and the cutting effect of the fish roll is good. Of course, other shapes of cutting edges can also be set, such as arc shape.

[0044] In this embodiment, three support columns 603 are radially arranged around the outer wall of the inner filling tube 6 near the bottom. The ends of the three support columns 603 abut against the grouting tube 5. Specifically, the three support columns are evenly distributed around the inner filling tube to keep the inner filling tube stably in the middle position of the grouting tube and to keep the filling and skin of the fish roll stably formed.

[0045] In this embodiment, the bottom of the grouting pipe 5 is provided with an inner conical constriction portion 501, the bottom end of which is connected to the molding mold 9. The bottom end of the inner filling pipe 6 is provided with a diameter-changing portion 601, which is provided with a diameter-changing discharge channel 602. The diameter-changing portion can be a diameter-changing pipe, and the diameter-changing discharge channel 602 can be a tapered channel or a diameter-changing connector. The diameter-changing discharge channel 602 includes a tapered diameter-changing channel 6021 and an equal-diameter channel 6022 with the same diameter as the small end of the diameter-changing channel 6021. The above-mentioned arrangement of the grouting pipe and the inner filling pipe is beneficial to increasing the grout pressure and facilitating the flow into the molding mold for molding.

[0046] In this embodiment, the bottom of the outer wall of the variable diameter section 601 is tapered, which makes the spatial change of the position near the variable diameter section in the grouting pipe gradual, so that the grout pressure changes stably and the material is easy to discharge from the bottom of the grouting pipe.

[0047] The high-speed fish roll forming machine provided by this invention injects slurry through an inner filling tube and an outer filling tube. Under the pressure of the injected slurry, the slurry flows through the forming mold to form a fish roll. Then, a rotary cutting motor drives a cutter to rotate and cut the fish roll, which falls out of the forming outlet. Driven by the forming motor, the hollow shaft and the forming mold rotate. The forming mold has protrusions inside, which can form textures on the shape of the fish roll. The forming motor and the rotary cutting motor drive the forming mold and the cutter through a synchronous belt drive, which ensures stable operation, high-speed rotation, improved production efficiency, low failure rate, and low noise. The cutter is a circular arc rotary cutter, which enables continuous cutting and improves efficiency.

[0048] The high-speed fish roll forming machine provided by this invention features casters 14 at the bottom of the main body and an operation panel 15 on the upper part of the main body. The operation panel is connected to a PLC or other control structure, which in turn is connected to a frequency converter. The frequency converter is connected to the forming motor and the rotary cutting motor, facilitating control of the forming and cutting speeds. This equipment is frequency-controlled and uses synchronous belt drive, ensuring stable operation and low noise. By changing the mold and the arc-shaped rotary cutting blade, different shapes of food can be produced. The equipment is stable with a low failure rate, low noise, and is environmentally friendly, offering multiple uses and saving manpower, material resources, and financial resources.

[0049] The specific embodiments of the present invention described above do not constitute a limitation on the scope of protection of the present invention. Any other corresponding changes and modifications made in accordance with the technical concept of the present invention should be included within the scope of protection of the claims of the present invention.

Claims

1. A high speed food sushi forming machine characterized by, The application relates to a fish roll forming machine, which comprises a main body, a shaping motor, a rotary cutting motor and a shaping box body, the shaping box body is fixedly provided with a grouting pipe, the grouting pipe is provided with an inner stuffing injection pipe and an outer skin stuffing injection pipe, the bottom end of the inner stuffing injection pipe extends close to the bottom of the grouting pipe, a grouting rotary hollow shaft is rotatably arranged on the shaping box body, the grouting rotary hollow shaft is rotatably arranged outside the grouting pipe and is in sealing cooperation with the grouting pipe, the bottom of the grouting rotary hollow shaft is connected with a shaping die, the bottom of the shaping box body is provided with a shaping outlet below the shaping die, and a cutter is arranged between the shaping die and the shaping outlet. A synchronous pulley is fixedly arranged on the outer wall of the grouting rotary hollow shaft, and the shaping motor is connected with the synchronous pulley on the grouting rotary hollow shaft through a synchronous belt. The cutter is connected with a cutter shaft, a synchronous pulley is fixedly arranged on the cutter shaft, and the rotary cutting motor is connected with the synchronous pulley on the cutter shaft through a synchronous belt. The cutter is a circular arc rotary cutter, the cutter is circular and is provided with two cutters, the two cutters are arranged on the two sides of the shaping outlet, the two cutters are partially arranged in an overlapping mode in the up-down direction and the overlapping parts are in abutment in the up-down direction, the center of the cutter is provided with a mounting hole, and the cutter is provided with cutting holes. The cutting holes are circular arcs arranged concentrically with the cutter, each cutter is provided with two cutting holes, the two cutting holes are centrally symmetrical with the center of the cutter as the center, and a connecting plate is arranged between the two cutting holes. The edge of the connecting plate towards the cutting hole is provided with a cutting part, and the cutting part comprises a first cutting edge and a second cutting edge connected together. Slurry is injected through the inner stuffing injection pipe and the outer skin stuffing injection pipe, under the action of the pressure of the injected slurry, the slurry flows through the shaping die to form a fish roll, then the rotary cutting motor drives the cutter to rotate to cut the fish roll, and the fish roll falls from the shaping outlet, under the driving of the shaping motor, the rotary hollow shaft and the shaping die rotate, the shaping die is provided with a protrusion, and the protrusion can form lines on the shape of the fish roll.

2. The high speed food roll forming machine according to claim 1, characterized in that, The included angle between the first cutting edge and the second cutting edge is 90 degrees.

3. The high speed food fish roll forming machine according to claim 1, wherein Three supporting columns are arranged on the outer wall of the inner stuffing injection pipe close to the bottom in the radial direction, and the end portions of the three supporting columns abut against the grouting pipe.

4. The high speed food fish roll forming machine according to claim 1, wherein The bottom of the grouting pipe is provided with an inner tapered outlet portion, and the bottom end of the inner tapered outlet portion is connected with the shaping die.

5. The high speed food fish roll forming machine according to claim 1, wherein The bottom end of the inner stuffing injection pipe is provided with a variable-diameter portion, and the variable-diameter portion is provided with a variable-diameter outlet channel.

6. The high speed food fish roll forming machine according to claim 5, wherein The bottom of the outer wall of the variable-diameter portion is conically arranged.

7. The high speed food fish roll forming machine according to claim 5, wherein The variable-diameter outlet channel comprises a variable-diameter channel with a taper and an equal-diameter channel with a diameter equal to that of the small end of the variable-diameter channel.

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