A biogas slurry deep application device
By designing a low-cost deep application device suitable for small plots, the problem that large-scale equipment in the prior art is not suitable for small plots and high costs is solved, and efficient deep application of the liquid and environmentally friendly fertilizer efficiency are achieved.
Patent Information
- Application Number
- CN202010406042.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-05-14
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2040-05-14
AI Technical Summary
In the prior art, large-scale deep-applied liquid application devices are not suitable for use in smaller plots in China, and are of high price, resulting in environmental problems such as large amounts of ammonia volatility and greenhouse gas emissions when processing liquid.
A small structure and low cost deep application device for sterilization liquid is designed, including a frame, a liquid storage tank, a pressurized distribution box, a deep application component, a ridge assembly and a suppression component, which can realize deep application, covering and compaction of the soil layer, and has the function of automatically blocking the outlet of the sterilization liquid.
This device is suitable for deep application of sterilized liquid in smaller plots, reducing the possibility of sterilized liquid blockage, improving fertilizer efficiency, reducing environmental pollution, and low cost. It is suitable for domestic breeding enterprises.
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Figure CN111436270B_ABST
Abstract
Description
(I) Technical field
[0001] The invention relates to the technical field of agricultural machinery and equipment, in particular to a biogas slurry deep application device. (II) Background technology
[0002] With the rapid development of intensive and large-scale livestock and poultry farming, more and more livestock manure and sewage are produced. If they are discharged directly into the environment, it will not only cause serious environmental pollution, but also waste a lot of water and fertilizer resources. Livestock manure and sewage are rich in nitrogen, phosphorus, potassium and a large amount of organic matter. After anaerobic fermentation, biogas slurry is formed. Biogas slurry is a good organic liquid fertilizer. It is odorless after fermentation and the fertilizer efficiency after fermentation is more than 10 times that of ordinary chemical synthetic fertilizers. The organic matter in biogas slurry is easily absorbed by plants, and it will not cause seedling burns due to excessive use like chemical fertilizers. It can replace chemical fertilizers to a certain extent. In developed countries, due to the large amount of arable land per capita, it is convenient to use large-scale biogas slurry deep application equipment. In China, due to the small plots, it is not conducive to the use of large-scale biogas slurry deep application equipment, and the price of large-scale biogas slurry deep application equipment is relatively high. Generally, the way for breeding enterprises to deal with biogas slurry is flooding, which will cause environmental problems such as a large amount of ammonia volatilization and greenhouse gas emissions. (III) Summary of the invention
[0003] In order to overcome the above-mentioned problems existing in the prior art, the present invention provides a biogas slurry deep application device with a small structure and low cost. It can achieve deep application of biogas slurry, covering of biogas slurry and compaction of soil layer, and can effectively prevent blockage of biogas slurry outlet. When fertilization is suspended, it can automatically block the biogas slurry outlet.
[0004] The present invention is achieved through the following technical solutions:
[0005] A biogas slurry deep application device comprises a frame, a three-point suspension frame is connected to the front side of the frame, a liquid storage tank is connected to the rear side of the upper side of the frame, a pressurized distribution box is provided on the front side of the liquid storage tank, and the lower end of the pressurized distribution box is connected to the frame, and the liquid storage tank and the pressurized distribution box are connected through a water pump; a pressurizing device is connected to the upper side of the pressurized distribution box, and a plurality of liquid outlets are provided at the bottom of the pressurized distribution box; a deep application component, a ridging component and a pressing component are connected to the frame in sequence from front to back, and the deep application component comprises a hollow rod and a plow body, the upper end of the hollow rod is connected to the frame and communicated with the liquid outlet, and the lower end of the hollow rod is connected to the plow body.
[0006] Preferably, the pressurizing device is an air compressor.
[0007] Preferably, the lower end of the hollow rod is hinged to the plow body, and a spring is connected between the plow body and the front side of the hollow rod; a liquid outlet cover plate is hinged at the lower end outlet of the hollow rod, and a plow body connecting rod is hinged at the upper end of the liquid outlet cover plate, and the end of the plow body connecting rod away from the liquid outlet cover plate is hinged to the upper end of the plow body.
[0008] Preferably, the angle between the outlet direction of the lower end of the hollow rod and the advancing direction of fertilization is an obtuse angle.
[0009] Preferably, the hollow rod is provided with a plurality of connection holes in the up-and-down directions, the frame is connected with a deep application component connection seat, and the hollow rod is connected to the deep application component connection seat through the connection holes and bolts.
[0010] Preferably, the ridging assembly comprises a ridging rod whose upper end is connected to a frame, and a covering plate is hingedly connected to the lower end of the ridging rod.
[0011] Preferably, the left and right sides of the lower end of the ridging rod are connected with ridging plates, and the left and right ridging plates are in an "eight" shape that is wide in the front and narrow in the back.
[0012] Preferably, the suppression assembly includes a driven shaft, an active disk, a sliding groove block and a sliding block, the driven shaft is rotatably connected to the frame, the active disk is coaxially connected to the driven shaft, a suppression link is hinged on the side of the active disk, and the suppression link is hinged to the sliding block at one end away from the active disk; the sliding groove block is connected to the frame, a sliding groove in the up and down directions is provided on the sliding groove block, the sliding block is slidably connected in the sliding groove, the lower end of the sliding block is connected to a suppression rod, and the lower end of the suppression rod is connected to a suppression plate; one end of the driven shaft is connected to a suppression drive group.
[0013] Preferably, a rear wheel shaft is rotatably connected to the lower rear end of the frame, and rear wheels are connected to both ends of the rear wheel shaft.
[0014] Preferably, the suppression drive group includes a driving sprocket and a driven sprocket, the driving sprocket is connected to the rear wheel shaft, the driven sprocket is connected to the driven shaft, and the driving sprocket and the driven sprocket are connected by a chain.
[0015] The beneficial effects of the present invention are:
[0016] 1. Compared with the large-scale biogas slurry deep application device in the prior art, this device has a smaller structure and a width of only about two meters. It is particularly suitable for biogas slurry deep application in smaller plots, which is in line with my country's national conditions of small per capita arable land area.
[0017] 2. A pressurized distribution box is provided on the front side of the liquid storage tank. The upper end of the pressurized distribution box is connected to an air compressor, and the lower end is connected to the hollow rod of the deep application component through the liquid outlet. The high-pressure gas provided by the air compressor increases the pressure in the pressurized distribution box, so that the biogas slurry can flow out from the lower end of the hollow rod at a faster speed, reducing the possibility of blockage.
[0018] 3. The angle between the outlet direction of the lower end of the hollow rod and the forward direction of fertilization is an obtuse angle. The soil turned up by the plow body is not easy to enter the outlet of the hollow rod, further reducing the possibility of blockage.
[0019] 4. The hollow rod is provided with several connecting holes in the up and down directions. The frame is connected with a deep application component connecting seat. The hollow rod is connected to the deep application component connecting seat through the connecting holes and bolts. In this way, the hollow rod can be adjusted up and down to realize the application of biogas slurry at different depths.
[0020] 5. A covering plate is hinged at the lower end of the ridging rod, and eight-shaped ridge plates are connected on both sides of the ridging rod. The soil turned to both sides by the plow body is pushed into the middle groove through the eight-shaped ridge plates and further leveled by the covering plate, so that the biogas slurry can be better covered to avoid being exposed outside and causing a large amount of ammonia volatilization, affecting the fertilizer efficiency.
[0021] 6. The lower end of the hollow rod is hinged to the plow body, and a spring is connected between the plow body and the front side of the hollow rod; a liquid outlet cover is hinged at the outlet of the lower end of the hollow rod, and the upper end of the liquid outlet cover is hinged to the upper end of the plow body through the plow body connecting rod. When the device needs to be paused, the lower end of the plow body is no longer subject to forward resistance. Under the restoring force of the spring, the upper end of the plow body pulls the plow body connecting rod, thereby driving the liquid outlet cover to flip inward to cover the lower end outlet of the hollow rod to prevent the biogas slurry from leaking.
[0022] 7. The lower rear end of the frame is rotatably connected to a rear wheel shaft, and both ends of the rear wheel shaft are connected to rear wheels. The support of the rear wheels can reduce the burden of the three-point suspension frame connected to the front traction power device, thereby increasing the service life of the three-point suspension frame.
[0023] 8. A driving sprocket is connected to the rear wheel shaft, and the rear wheel drives the rear wheel shaft to rotate, and then the sliding block of the suppression assembly is driven up and down through the driving sprocket and the driven sprocket on the driven shaft, and then the soil layer is compacted through the suppression plate, and the soft soil layer can be compacted without extra power. (IV) Description of the drawings
[0024] The present invention will be further described below in conjunction with the accompanying drawings.
[0025] Figure 1 It is a front structural schematic diagram of the present invention.
[0026] Figure 2 It is a side structural schematic diagram of the present invention.
[0027] Figure 3 It is a schematic diagram of the top structure of the present invention.
[0028] Figure 4 It is a bottom view structural schematic diagram of the present invention.
[0029] Figure 5 The three-dimensional structure of the present invention is shown in FIG. Figure 1 .
[0030] Figure 6 The three-dimensional structure of the present invention is shown in FIG. Figure 2 .
[0031] Figure 7 It is a schematic diagram of the three-dimensional structure of the deep application component in the present invention.
[0032] Figure 8 It is a schematic diagram of the side structure of the ridging assembly in the present invention.
[0033] Fig. 9 It is a schematic diagram of the main structure of the ridging component in the present invention.
[0034] Fig.10 A schematic diagram of the front structural view of the suppression assembly in the present invention.
[0035] Fig.11 Schematic diagram of the three-dimensional structure of the suppression assembly in the present invention.
[0036] In the figure, 1-frame, 11-three-point suspension frame, 12-deep application component connecting seat, 2-liquid storage tank, 21-water pump, 3-pressurized distribution box, 31-air compressor, 32-liquid outlet, 4-deep application component, 41-hollow rod, 411-connecting hole, 42-plough body, 43-spring, 44-plough body connecting rod, 45-liquid outlet cover plate, 5-riding component, 51-riding rod, 52-ridge plate, 53-covering plate, 6-suppression component, 61-active disc, 62-suppression connecting rod, 63-sliding groove block, 64-sliding block, 65-suppression rod, 66-suppression plate, 7-rear wheel, 71-rear wheel shaft, 72-active sprocket, 73-driven sprocket, 74-driven shaft. (V) Specific implementation methods
[0037] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention will be further described below in conjunction with the accompanying drawings.
[0038] The present invention is a biogas slurry deep application device, including a frame 1, the frame 1 is welded as a whole by square tubes, the front side of the frame 1 is connected to a three-point suspension frame 11 for connecting to traction equipment such as a tractor, the upper rear side of the frame 1 is connected to a liquid storage tank 2, the liquid storage tank 2 stores enough biogas slurry, the size of the liquid storage tank 2 can be changed according to demand, and the upper end of the liquid storage tank 2 is connected to a cover plate to avoid the volatilization and waste of biogas slurry. The front side of the liquid storage tank 2 is provided with a pressurized distribution box 3 whose lower end is connected to the frame 1, and the liquid storage tank 2 is connected to the pressurized distribution box 3 through a pump 21. Specifically, the pump 21 pumps the biogas slurry in the liquid storage tank 2 into the pressurized distribution box 3, and a one-way valve is also connected between the pump 21 and the pressurized distribution box 3 to prevent the biogas slurry from flowing back under pressure.
[0039] A pressurizing device is connected above the pressurized distribution box 3, and the pressurizing device is an air compressor 31. The pressurized distribution box 3 is pressurized by the air compressor 31. A liquid outlet 32 is provided at the bottom of the pressurized distribution box 3. In this embodiment, four liquid outlets 32 are provided. The biogas slurry can be sprayed into the hollow rod 41 from the liquid outlet under pressure to avoid the outlet at the lower end of the hollow rod 41 being blocked by wet soil.
[0040] The frame 1 is connected with a deep application component 4, a ridging component 5 and a pressing component 6 in sequence from front to back.
[0041] The deep application component 4 includes a hollow rod 41 and a plow body 42. The upper end of the hollow rod 41 is connected to the frame 1. Specifically, the hollow rod 41 is provided with a plurality of connection holes 411 in the up-down direction. The connection holes 411 exist in pairs. The frame 1 is connected with a deep application component connection seat 12. The deep application component connection seat 12 is provided with a plurality of pairs of openings corresponding to the paired connection holes 411 in the up-down direction. The hollow rod 41 is connected to the deep application component connection seat 12 through the connection holes 411 and bolts. The hollow rod 41 can adjust the position up and down to achieve the application of biogas slurry at different depths. The top opening of the hollow rod 41 is connected to the liquid outlet 32 through a hose. Specifically, in this embodiment, the hose adopts a corrugated hose, which can be bent arbitrarily, so as to facilitate the adjustment of the deep application depth of the biogas slurry. There are 4 liquid outlets 32, and the number of deep application components 4 is also 4 sets, and they are installed at equal intervals, which is more efficient.
[0042] The lower end of the hollow rod 41 is hingedly connected to the plow body 42. The cross-section of the plow body 42 is crescent-shaped, and a pointed portion is provided at the lower end for easy soil digging. A spring 43 is connected between the plow body 42 and the front side of the hollow rod 41. When the plow body 42 moves forward to dig the soil, the plow body 42 receives the resistance of forward movement and can rotate counterclockwise around the hinge seat at the lower end of the hollow rod 41 by an angle. At the same time, it is blocked by the front side of the hollow rod 41 and cannot continue to rotate backward, and is limited to a better angle for easy soil digging. Figure 7 As shown, during the working process, the spring 43 is always in a stretched state; a liquid outlet cover plate 45 is hinged at the outlet of the lower end of the hollow rod 41, and a plow body connecting rod 44 is hinged at the upper end of the liquid outlet cover plate 45. The end of the plow body connecting rod 44 away from the liquid outlet cover plate 45 is hinged to the upper end of the plow body 42. At this time, the upper end of the plow body 42 moves counterclockwise outward and is pulled to the farthest end outward, which will drive the upper end of the liquid outlet cover plate 45 to move counterclockwise through the plow body connecting rod 44. At this time, the liquid outlet cover plate 45 can open the liquid outlet at the lower end of the hollow rod 41 to ensure the normal release of the biogas slurry. When it is necessary to change ridges, the tractor drives the device to rise. At this time, the tip of the plow body 42 is no longer subjected to force. Under the restoring force of the spring 43, the spring 43 drives the upper end of the plow body 42 to move clockwise, and then pushes the liquid outlet cover plate 45 to move clockwise through the plow body connecting rod 44 to block the liquid outlet at the lower end of the hollow rod 41. At this time, the air compressor 31 stops working to avoid the liquid outlet cover plate 45 from being flushed open.
[0043] The angle between the outlet direction of the lower end of the hollow rod 41 and the forward direction of fertilization is an obtuse angle. In this embodiment, the angle is set to 135 degrees, so that the soil turned up by the plow body 42 is not easy to enter the lower end outlet of the hollow rod 41, ensuring that the soil is at a certain distance from the outlet, further reducing the possibility of blockage.
[0044] The function of the ridging assembly 5 is to backfill the soil after the furrow is plowed out by the plow body 42. The ridging assembly 5 includes a ridging rod 51 whose upper end is connected to the frame 1, and a covering plate 53 is hinged at the lower end of the ridging rod 51. The plow body 42 cuts a furrow of a certain depth on the soil surface, and then the biogas slurry flows into the furrow from the liquid outlet at the lower end of the hollow rod 41, and the soil on both sides of the furrow is pushed into the furrow by the covering plate 53 to cover the biogas slurry. In order to push all the soil on both sides of the furrow into the furrow to achieve better coverage of the biogas slurry, the left and right sides of the lower end of the ridging rod 51 are connected with a ridging plate 52, and the left and right ridging plates 52 are in an eight-shaped shape with a wide front and a narrow back. The soil on both sides of the furrow is gradually accumulated from wide to narrow in the middle between the eight-shaped ridging plates 52, and the middle is a furrow. The soil is pushed into the furrow by the ridging plates 52, and then further leveled by the rear covering plate 53, which has a better covering effect. There are also four sets of ridging components 5 , which correspond one to one with the position of each set of deep application components 4 .
[0045] The lower rear end of the frame 1 is rotatably connected to a rear wheel shaft 71, and both ends of the rear wheel shaft 71 are connected to rear wheels 7. The rolling support of the rear wheels can reduce the burden on the three-point suspension frame 11 connected to the front traction power device, thereby increasing the service life of the three-point suspension frame 11.
[0046] Behind the ridging assembly 5 is a pressing assembly 6. Fig.10 , 11As shown, the suppression assembly 6 includes a driven shaft 74, an active disk 61, a sliding groove block 63 and a sliding block 64. The driven shaft 74 is rotatably connected to the frame 1, specifically through a bearing seat. The active disk 61 is coaxially fixedly connected to the driven shaft 74. The number of active disks 61 is also 4 sets, which are relative to the position of the ridging assembly 5. A suppression link 62 is hinged on the side of the active disk 61, and the end of the suppression link 62 away from the active disk 61 is hinged to the sliding block 64; the sliding groove block 63 is fixedly connected to the frame 1, and a sliding groove in the up and down direction is opened on the sliding groove block 63. The sliding block 64 is slidably connected in the sliding groove, and the lower end of the sliding block 64 A suppression rod 65 is connected, and a suppression plate 66 is connected to the lower end of the suppression rod 65. One end of the driven shaft 74 is connected to a suppression driving group, so that the driven shaft 74 can rotate under the drive of the suppression driving group, and the driven shaft 74 drives the active disk 61 to rotate. A suppression link 62 is hinged on the active disk 61, and the other end of the suppression link 62 is hinged to the sliding block 64, and the sliding block 64 can slide in the sliding groove of the sliding groove block 63. The rotation of the active disk 61 drives the sliding block 64 to move up and down through the suppression link 62, and then drives the suppression plate 66 to move up and down through the suppression rod 65. The suppression plate 66 presses the soil downward to compact the soil above the biogas slurry.
[0047] The above-mentioned suppression drive group includes a driving sprocket 72 and a driven sprocket 73, the driving sprocket 72 is fixedly connected to the rear wheel shaft 71, the driven sprocket 73 is fixedly connected to the driven shaft 74, the driving sprocket 72 and the driven sprocket 73 are connected by a chain, the front traction device drives the device to move forward, the rear wheel 7 is driven to rotate, the rotation of the rear wheel drives the rotation of the rear wheel shaft 71, and then drives the rotation of the driving sprocket 72, the driving sprocket 72 transmits the rotation to the driven sprocket 73 through the chain, the transmission ratio can be set as needed, in this embodiment, the transmission ratio is 5:1, that is, the driving sprocket rotates one circle, the driven sprocket rotates 5 circles, there is a frequency of soil layer suppression, and at the same time, the size of the suppression plate is reasonably set to ensure that the soil layer above the biogas slurry can be suppressed and compacted. In this way, the suppression drive can be achieved by relying only on the rotation of the rear wheel 7, and no redundant power device is required, which is lower in cost and easy to maintain.
[0048] In the description of the present invention, the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "vertical", "horizontal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the purpose of describing the present invention rather than requiring the present invention to be constructed or operated in a specific position, and therefore cannot be understood as limiting the present invention. The terms "connected" and "connected" in the present invention should be understood in a broad sense, for example, it can be connected or detachably connected; it can be directly connected or indirectly connected through an intermediate component. For those of ordinary skill in the art, the specific meanings of the above terms can be understood in specific circumstances.
[0049] The above is a preferred embodiment of the present invention, and the description of the specific embodiment is only used to better understand the concept of the present invention. For those skilled in the art, several improvements or equivalent replacements can be made according to the principles of the present invention, and these improvements or equivalent replacements are also considered to fall within the protection scope of the present invention.
Claims
1. A biogas slurry deep application device, comprising a frame (1), wherein a three-point suspension frame (11) is connected to the front side of the frame (1), Features: A liquid storage tank (2) is connected to the rear of the upper side of the frame (1); a pressurized distribution box (3) is provided on the front side of the liquid storage tank (2) and the lower end of the pressurized distribution box (3) is connected to the frame (1); the liquid storage tank (2) and the pressurized distribution box (3) are connected via a pump (21); the pump pumps the biogas slurry in the liquid storage tank into the pressurized distribution box; a one-way valve is connected between the pump and the pressurized distribution box to prevent the biogas slurry from flowing back under pressure; a pressurized device (21) is connected to the upper side of the pressurized distribution box (3). The pressurized distribution box (3) is provided with a plurality of liquid outlets (32) at the bottom thereof; the frame (1) is connected with a deep application component (4), a ridging component (5) and a pressing component (6) in sequence from front to back; the deep application component (4) comprises a hollow rod (41) and a plow body (42); the upper end of the hollow rod (41) is connected to the frame (1) and communicates with the liquid outlet (32); the lower end of the hollow rod (41) is connected to the plow body (42); The lower end of the hollow rod (41) is hinged to the plow body (42), and a spring (43) is connected between the plow body (42) and the front side of the hollow rod (41); a liquid outlet cover plate (45) is hinged to the outlet of the lower end of the hollow rod (41), and a plow body connecting rod (44) is hinged to the upper end of the liquid outlet cover plate (45); and one end of the plow body connecting rod (44) away from the liquid outlet cover plate (45) is hinged to the upper end of the plow body (42); The angle between the outlet direction of the lower end of the hollow rod (41) and the advancing direction of fertilization is an obtuse angle; The hollow rod (41) is provided with a plurality of connection holes (411) in the up-and-down direction, the frame (1) is connected to a deep application component connection seat (12), and the hollow rod (41) is connected to the deep application component connection seat (12) via the connection holes (411) and bolts; The pressurizing device is an air compressor (31); The ridging assembly (5) comprises a ridging rod (51) whose upper end is connected to the frame (1), and a soil covering plate (53) is hingedly connected to the lower end of the ridging rod (51).
2. A biogas slurry deep application device according to claim 1, Features: The left and right sides of the lower end of the ridging rod (51) are connected to soil ridging plates (52), and the left and right soil ridging plates (52) are in an "eight" shape, which is wide at the front and narrow at the back.
3. A biogas slurry deep application device according to claim 2, Features: The suppression assembly (6) comprises a driven shaft (74), an active disk (61), a sliding groove block (63) and a sliding block (64); the driven shaft (74) is rotatably connected to the frame (1); the active disk (61) is coaxially connected to the driven shaft (74); a suppression link (62) is hinged on the side of the active disk (61); the end of the suppression link (62) away from the active disk (61) is hinged to the sliding block (64); the sliding groove block (63) is connected to the frame (1); a sliding groove in the up and down directions is provided on the sliding groove block (63); the sliding block (64) is slidably connected in the sliding groove; the lower end of the sliding block (64) is connected to a suppression rod (65); the lower end of the suppression rod (65) is connected to a suppression plate (66); one end of the driven shaft (74) is connected to a suppression drive group.
4. A biogas slurry deep application device according to claim 3, Features: The lower rear end of the frame (1) is rotatably connected to a rear wheel shaft (71), and both ends of the rear wheel shaft (71) are connected to rear wheels (7).
5. A biogas slurry deep application device according to any one of claim 4, Features: The suppression drive group comprises a driving sprocket (72) and a driven sprocket (73), wherein the driving sprocket (72) is connected to the rear wheel shaft (71), and the driven sprocket (73) is connected to the driven shaft (74), and the driving sprocket (72) and the driven sprocket (73) are connected via a chain.
Citation Information
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