A handheld tool for monitoring switch gaps
By designing the handheld tool for notch monitoring of switch machines, the problem that existing tools cannot flexibly adapt to different switch machines is solved, high-precision and convenient gap measurement are achieved, and railway operation safety and efficiency are improved.
Patent Information
- Application Number
- CN202010581767.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-06-23
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2040-06-23
AI Technical Summary
The existing switch machine gap measurement tools cannot be flexibly applicable to different switch machine, and the measurement is inaccurate and inconvenient, which affects train safety and operational efficiency.
A handheld tool for notch monitoring of switch machine is designed, including a base, measuring ruler, press plate and hand handle. The measuring ruler and press plate are equipped with scales, which are fixed by slots, bolts and knobs. It can flexibly adapt to notches of different switch machine, with high measurement accuracy and small size, making it easy to carry.
It realizes high-precision measurement of the gap value of the switch machine, the tool is small in size and easy to carry, and is suitable for a variety of switch machines, without affecting the normal use of the switch machine, and improves the flexibility and accuracy of measurement.
Smart Images

Figure CN111609780B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of switch gap detection, in particular to a handheld tool for monitoring switch gaps. Background Art
[0002] The condition of turnout switching equipment directly affects train safety. To ensure train safety and line operational efficiency, and to reduce the number of turnout equipment maintenance and repairs, routine maintenance of switch gaps is particularly important.
[0003] The space inside a switch is small, and the gaps are shaped differently. Conventional measuring tools cannot fit within them, making routine maintenance time-consuming, labor-intensive, and inaccurate. The gap feeler gauges currently used by railways are stick-shaped, making them difficult to fit within the gaps for measurement, given the different gap locations of switch machines. Furthermore, each feeler gauge is a specific size, often requiring multiple gauges of varying sizes to carry around, making them inflexible for on-site measurement. Summary of the Invention
[0004] In view of this, the present invention aims to provide a switch gap monitoring handheld tool to measure the switch gap value.
[0005] To achieve the above object, the technical solution of the present invention is achieved as follows:
[0006] A handheld tool for monitoring the gap of a switch machine includes a base, a ruler, a pressure plate and a handheld handle. A slot for placing the ruler is opened at the upper end of the base, and the slot is through-through. The ruler is inserted into the slot, and the pressure plate is fixed to one side edge of the slot by bolts. The pressure plate presses the ruler, and the rear end of the base is connected to the handheld handle; an extension rod is provided at the front end of the base, and a tongue is provided at the front end of the extension rod. A protruding column is fixed at the front end of the ruler, and scales are provided at corresponding positions of the ruler and the pressure plate. A zeroing column is fixed at the lower end of the ruler, and the lower end of the ruler is connected to the base by a spring. When in the zeroing state, the zero points of the scales of the ruler and the pressure plate are aligned. At this time, the zeroing column is stuck at the front end of the base. A first knob is provided on one side of the base. After the ruler is measured, the first knob passes through one side of the base and locks the ruler.
[0007] Furthermore, a rectangular hole is opened at the tail end of the card slot, a spring mounting plate connected to the base is fixed in the rectangular hole, a spring hook column is fixed in the spring mounting plate, a spring hole is opened at the tail end of the ruler, a screw is fixed in the spring hole, and a spring is connected between the spring hook column and the screw.
[0008] Furthermore, a slot for inserting a handheld handle is provided at the rear end of the base, and the handheld handle is locked by a second knob.
[0009] Furthermore, there are two slots, one located on each side of the rear end of the base.
[0010] Furthermore, a limit plate is fixedly provided on the base above one side of the slot, and a limit groove is formed between the limit plate and the bottom end of the slot. One side of the ruler is inserted into the limit groove, and the other side of the ruler is pressed against the ruler by a pressing plate.
[0011] Furthermore, the opposing sides of the limiting plate and the pressing plate are both inclined surfaces, and a scale is provided on the inclined surface of the pressing plate.
[0012] Furthermore, the hand-held handle is a bent structure, comprising a first rod, a second rod and a third rod that are fixedly connected in sequence.
[0013] Furthermore, the angles formed between the first rod and the second rod, and the angles formed between the second rod and the third rod are both 140-170°.
[0014] Furthermore, a mounting hole is provided at the end of the first rod, and the second knob passes through the mounting hole and is fastened into the slot.
[0015] Furthermore, both sides of the third rod are inclined surfaces, and the cross section of the third rod is trapezoidal.
[0016] Compared to existing technologies, the handheld switch gap monitoring tool described in this invention offers the following advantages: It can measure switch gap values. The tool is compact and portable, suitable for placement in various switch machines. It can flexibly measure gaps of various sizes by varying the length of the gap value. Furthermore, it offers high measurement precision and accuracy, and the tool does not alter the switch structure, nor does it affect its normal operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings, which constitute part of the present invention, are provided to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are provided to explain the present invention and do not constitute an undue limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 It is a structural schematic diagram of the present invention;
[0019] Figure 2 A top view of the present invention;
[0020] Figure 3 It is the front view of the present invention;
[0021] Figure 4 It is a right side view of the present invention;
[0022] Figure 5 A bottom perspective view of the present invention;
[0023] Figure 6 A bottom view of the present invention;
[0024] Figure 7 is a structural diagram of the base;
[0025] Figure 8 is a top view of the base;
[0026] Figure 9 This is the right side view of the base;
[0027] Figure 10 Schematic diagram of the structure of the ruler;
[0028] Figure 11 It is a bottom-up stereogram of a measuring ruler;
[0029] Figure 12 It is a structural diagram of the pressing plate;
[0030] Figure 13 It is a structural diagram of the handheld handle;
[0031] Figure 14 This is a schematic diagram of the present invention when in use;
[0032] Description of reference numerals:
[0033] 1-Tab; 2-Extending rod; 3-Base; 4-First knob; 5-Slot; 6-Protruding column; 7-Ruler; 8-Pressure plate; 9-Bolt; 10-Zero adjustment column; 11-Second knob; 12-Handle; 13-Spring; 14-Slot; 15-Spring hole; 16-Spring mounting plate; 17-Spring hook column; 18-Mounting hole; 19-Limiting slot; 20-Limiting plate; 21-Rectangular hole; 22-First rod; 23-Second rod; 24-Third rod; 25-Indicating rod; 26-Notch position; 27-Inspection column; 28-This tool. DETAILED DESCRIPTION
[0034] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0035] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0036] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0037] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0038] like Figure 1-13 As shown, a handheld tool for monitoring a switch gap comprises a base 3, a ruler 7, a pressure plate 8, and a handle 12. A slot 14 for receiving the ruler 7 is defined at the top of the base 3. The slot 14 extends from front to back, and the ruler 7 is inserted into the slot 14. The pressure plate 8 is secured to one edge of the slot 14 by bolts 9, pressing the ruler 7. The rear end of the base 3 is connected to the handle 12. A protruding rod 2 is provided at the front end of the base 3, with a latch 1 at the front end that engages the edge of the gap. The protruding rod 2 is narrower than the width of the base and is located near the center of the front end of the base 3. The rod 2 extends long enough to avoid the side walls of the contact seat and reach the inspection post.
[0039] The front end of the ruler 7 is fixed with a protruding column 6, which is narrower than the width of the ruler 7 and is located in the middle of the front end of the ruler 7. Its left and right sides are aligned with the extension rod 2 up and down, and the protruding column 6 can avoid the side wall of the contact seat and extend to the inspection column position.
[0040] Scales are provided on the corresponding positions of the ruler 7 and the pressure plate 8. A zero adjustment column 10 is fixed to the lower end of the ruler 7. The lower end of the ruler 7 is connected to the base 3 through a spring 13. When in the zero adjustment state, the zero points of the scales of the ruler 7 and the pressure plate 8 are aligned. At this time, the zero adjustment column 10 is stuck at the front end of the base 3. A first knob 4 is provided on one side of the base 3. After the ruler 7 is measured, the first knob 4 passes through one side of the base 3 and locks the ruler 7.
[0041] A rectangular hole 21 is formed at the tail end of the card slot 14, a spring mounting plate 16 connected to the base 3 is fixed in the rectangular hole 21, a spring hook column 17 is fixed in the spring mounting plate 16, a spring hole 15 is formed at the tail end of the ruler 7, a screw is fixed in the spring hole 15, and the spring 13 is connected between the spring hook column 17 and the screw.
[0042] The rear end of the base 3 is provided with a slot 5 for receiving a handle 12, which is locked in place using a second knob 11. Two slots 5 are provided, one on each side of the rear end of the base 3. Depending on the location of the gap to be measured, the handle 12 can be attached to either side for measurement. Once the gap is measured, the second knob 11 is used to secure the ruler 7, completing the reading.
[0043] A limiting plate 20 is fixedly provided on the base 3 above one side of the slot 14, and a limiting groove 19 is formed between the limiting plate 20 and the bottom end of the slot 14. One side of the ruler 7 is inserted into the limiting groove 19, and the other side of the ruler 7 is pressed against the ruler 7 by the pressing plate 8.
[0044] The opposing sides of the limiting plate 20 and the pressing plate 8 are both inclined surfaces, and a scale is provided on the inclined surface of the pressing plate 8.
[0045] The handle 12 is a bent structure, comprising a first rod 22, a second rod 23, and a third rod 24, which are fixedly connected in sequence. The angles between the first rod 22 and the second rod 23, as well as the angles between the second rod 22 and the third rod 24, are both 140-170°. The end of the first rod 22 is provided with a mounting hole 18, through which the second knob 11 is fastened to the slot 5. The third rod 24 has beveled sides and a trapezoidal cross-section, making it easier to hold.
[0046] When using, Figure 14 As shown, to measure the length of notch 26, i.e., the notch value, tool 28 is placed in the switch machine. Due to the elastic force of spring 13, protruding post 6 of ruler 7 extends and presses against inspection post 27. Base 3 gradually moves toward inspection post 27 until the latch 1 at the front end of base 3 hooks onto the edge of the notch of indicator rod 25 (or locking rod). After the tool is positioned steadily, first knob 4 is tightened, the tool is removed, and the reading is taken. The difference between the scale marks on pressure plate 8 and ruler 7 is the current notch value.
[0047] The pressure plate 8 is provided with an oblong hole, and the bolt 9 passes through the oblong hole and is fixed to the base 3. The oblong hole can also be used for fine-tuning the scale position of the pressure plate to ensure the accuracy of the reading.
[0048] When initially adjusting zero, place the zero adjustment post 10 on the base 3 and then tighten the pressure plate 8.
[0049] This handheld tool can be used to measure the notch value of the indicating rod of ZDJ9, ZYJ7 type switch machines and SH6 type lockers.
[0050] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A handheld tool for monitoring switch gaps, characterized by: The utility model comprises a base (3), a ruler (7), a pressure plate (8) and a hand-held handle (12); a slot (14) for placing the ruler (7) is provided at the upper end of the base (3); the slot (14) is through-connected from front to back; the ruler (7) is inserted into the slot (14); the pressure plate (8) is fixed to one side edge of the slot (14) by a bolt (9); the pressure plate (8) presses the ruler (7); the rear end of the base (3) is connected to the hand-held handle (12); the front end of the base (3) is provided with a protruding rod (2); the front end of the protruding rod (2) is provided with a tongue (1); the ruler ( 7) A protruding column (6) is fixed at the front end, and scales are provided at corresponding positions of the ruler (7) and the pressure plate (8). A zero adjustment column (10) is fixed at the lower end of the ruler (7), and the lower end of the ruler (7) is connected to the base (3) through a spring (13). When in the zero adjustment state, the zero points of the scales of the ruler (7) and the pressure plate (8) are aligned. At this time, the zero adjustment column (10) is stuck at the front end of the base (3). A first knob (4) is provided on one side of the base (3). After the ruler (7) is measured, the first knob (4) passes through one side of the base (3) and locks the ruler (7); A rectangular hole (21) is formed at the tail end of the card slot (14), a spring mounting plate (16) connected to the base (3) is fixed in the rectangular hole (21), a spring hook column (17) is fixed in the spring mounting plate (16), a spring hole (15) is formed at the tail end of the ruler (7), a screw is fixed in the spring hole (15), and a spring (13) is connected between the spring hook column (17) and the screw; a slot (5) for inserting the hand handle (12) is provided at the tail end of the base (3), and the hand handle (12) is locked by a second knob (11); There are two slots (5), which are located on both sides of the rear end of the base (3); A limiting plate (20) is fixedly provided on the base (3) above one side of the card slot (14), a limiting groove (19) is formed between the limiting plate (20) and the bottom end of the card slot (14), one side of the ruler (7) is inserted into the limiting groove (19), and the other side of the ruler (7) is pressed against the ruler (7) by a pressing plate (8); The opposing sides of the limit plate (20) and the pressing plate (8) are both inclined surfaces, and a scale is provided on the inclined surface of the pressing plate (8); The hand-held handle (12) is a bent structure, comprising a first rod (22), a second rod (23) and a third rod (24) which are fixedly connected in sequence; The angle between the first rod (22) and the second rod (23) and the angle between the second rod (23) and the third rod (24) are both 140-170°; The end of the first rod (22) is provided with a mounting hole (18), and the second knob (11) passes through the mounting hole (18) and is fastened to the slot (5); Both sides of the third rod (24) are inclined surfaces, and the cross section of the third rod (24) is trapezoidal.
Citation Information
Patent Citations
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