A kind of fully automatic shelf for real stone paint

By designing a fully automatic shelf of real stone paint, using components such as the side plate of the inverted triangle device and driving gear, the automatic loading and picking of paint buckets is realized, solving the problem of time-consuming and labor-intensive manual operation in the existing technology, and improving efficiency and stability.

CN111646076BActive Publication Date: 2025-03-18QICAI NEW MATERIAL GRP CO LTD
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Patent Information

Application Number
CN202010459535.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-05-27
Publication Date
2025-03-18
Estimated Expiration
2040-05-27

AI Technical Summary

Technical Problem

In the prior art, the placement and pickup of real stone paint requires manual operation, which is time-consuming and labor-intensive, and difficult to achieve automation.

Method used

A fully automatic shelf of real stone paint is designed, including loading devices and shelves. The automatic loading and picking of paint buckets is achieved using components such as inverted triangle side plates, driving gears, gear chains, reducer motors, cylinders and linear motors.

Benefits of technology

Through automated operations, manual participation is reduced, loading speed is improved, manpower and material resources are saved, and stable and reliable shelf operation is achieved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN111646076B_ABST
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Abstract

The present invention discloses a fully automatic shelf for real stone paint, comprising a loading device and a shelf, wherein the loading device comprises two inverted triangle device side panels, wherein three vertex angles of the device side panels are respectively provided with driving gears, wherein driving gears at corresponding positions are coaxially connected by gear connecting rods, and the gear connecting rods are rotatably connected to the device side panels, wherein driving gears on the same device side panels are connected by gear chains, wherein the gear chains are connected by a plurality of horizontal support rods, wherein a pulley 1 is rotatably provided at the center of the inner side of the device side panel, and a pulley 2 is coaxially connected to the driving gear at the bottom, wherein the pulley 2 and the pulley 1 are connected by a belt, and a reduction motor is provided between the device side panels. The present invention overcomes the disadvantages of the prior art, has a reasonable structure, is convenient for taking and taking goods, and can automatically load and take goods, and is stable and reliable.
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Description

Technical Field

[0001] The invention relates to the technical field of shelves, and in particular to a fully automatic shelf with real stone paint. Background Art

[0002] Real stone paint is a kind of paint with decorative effect similar to marble and granite. It is mainly made of natural stone powder of various colors and is used for imitation stone effect on building exterior walls, so it is also called liquid stone.

[0003] Real stone paint has many advantages, strong decorative properties and is a thick paste type paint that imitates natural stone, marble, and granite. Natural color, with the texture of natural stone, various grid designs, can provide various three-dimensional pattern structures, can visually highlight the elegance and solemn beauty of the entire building, and is the best substitute for dry hanging stone on the exterior wall. It has a wide range of applications and can be used for cement brick walls, foam, gypsum, aluminum plates, glass and other base surfaces, and can be painted arbitrarily according to the shape of the building. Water-based and environmentally friendly, real stone paint uses water-based emulsion, which is non-toxic and environmentally friendly, meeting people's requirements for environmental protection. It has good stain resistance, 90% of dirt is difficult to adhere, and after being washed by rain, it is bright as new, and it is easier to clean manually. Long service life, the service life of high-quality real stone paint can be up to 15 years. There are no safety hazards. Dry hanging of stone on the exterior wall will load thousands of tons of additional burden, seriously endangering life and property. The material usage of real stone paint is 4-5kg / ㎡, which is only 1 / 30 of the weight of stone. It has strong adhesion and will not fall off like the stone as a whole, thus effectively ensuring safety.

[0004] Real stone paint has successfully occupied more time share with its many advantages. In manufacturers or sellers, it is generally placed on the shelves manually, which is time-consuming, labor-intensive, and inconvenient to take. Now, combined with the vertical three-dimensional storage shelves in the existing technology, a fully automatic shelf is provided to solve the existing problems. Summary of the invention

[0005] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide a fully automatic shelf for real stone paint, which has a reasonable structure, is convenient for taking goods, can automatically load and take goods, and is stable and reliable.

[0006] In order to solve the above technical problems, the technical solution provided by the present invention is: a fully automatic shelf with real stone paint, including a loading device and a shelf, the loading device includes two inverted triangle device side panels, the three vertex corners of the device side panels are respectively rotatably provided with driving gears, the driving gears at corresponding positions are coaxially connected by gear connecting rods, and the gear connecting rods are rotatably connected to the device side panels, the driving gears on the same device side panel are connected by gear chains, and the gear chains are connected by a number of horizontal support rods, a pulley 1 is rotatably provided at the center of the inner side of the device side panel, a pulley 2 is coaxially connected to the driving gear at the bottom, the pulley 2 and the pulley 1 are connected by a belt, a reduction motor is provided between the device side panels, and the output shaft end of the reduction motor is connected to the pulley 1, A transfer shelf is provided on the support rod, and a support sleeve for socketing the support rod is provided on the upper part of the transfer shelf. The upper part of the transfer shelf is a conical cavity with an angle of 60°, and the lower part of the transfer shelf is a rectangular cavity. The shelf is arranged on one side of the loading device, and a plurality of shelf cavities are provided on the shelf. A plurality of transfer bottom plates are horizontally arranged in parallel in the transfer shelf, and a placement recessed hole for placing a paint bucket is provided on the transfer bottom plate. A cylinder is provided on one side of the transfer shelf, and the piston rod end of the cylinder is used to push the transfer bottom plate. A connecting plate is connected between the device side plates on the upper part of the loading device, and a linear motor is provided on the upper part of the connecting plate. The output end of the linear motor is connected to the upper end of the connecting plate, and a controller is provided on the upper part of the linear motor. The linear motor and the cylinder are electrically connected to the controller.

[0007] As an improvement, the two ends of the transfer bottom plate are respectively provided with plug-in columns and plug-in recessed holes that plug into each other, the piston rod end of the cylinder is provided with a socket outer tube that matches the plug-in column, one end of the socket outer tube is conical, and the inside of the socket outer tube is provided with a socket inner tube made of stainless steel that matches its inner wall, the length of the socket inner tube is smaller than the length of the socket outer tube, and a ball baffle is provided in the middle part of the socket inner tube, and two ball holes are evenly arranged along the circumference of the conical section on the socket inner tube, and two stop balls are arranged inside the conical section on the socket inner tube, and the stop balls are exposed from the ball holes, and a stop spring is provided between the ball baffle and the inner wall of the socket outer tube, and an electromagnet is provided in the other end of the socket outer tube, and the electromagnet is electrically connected to the controller.

[0008] As an improvement, pulley 1 connected to the corresponding pulley 2 is provided on the side panels of the device on both sides. The reduction motor adopts a double-axle extension motor, which is respectively connected to drive pulley 1. The double-axle extension motor simultaneously drives pulley 1 on both sides for greater stability.

[0009] As an improvement, one of the support rods is provided with a transfer rack, and at least one transfer rack is provided, so that multiple transfer racks can be transferred and put on the rack at the same time.

[0010] As an improvement, the shelf cavities are distributed on the movement track of the transfer shelf.

[0011] As an improvement, the bottom of the shelf cavity and the bottom of the transfer shelf are both provided with triangular transfer slide rails, and the bottom of the transfer base plate is provided with a triangular transfer slide groove that cooperates with the transfer slide rails to facilitate pushing the paint bucket.

[0012] The advantages of the present invention over the prior art are as follows: the present invention relies on the existing positioning system to position and transfer the paint bucket on the loading device to a designated shelf position, and can also take down the paint bucket on a fixed shelf position, thereby reducing manual participation, increasing the speed of loading, and saving manpower and material resources. The controller is used to stop the rotation of the reduction motor, operate the linear motor, and suction and release the electromagnet, so the control effect is good, the automation is strong, and the invention is suitable for wide promotion and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the internal structure of the present invention.

[0014] Figure 2 It is a schematic diagram of the overall structure of the present invention.

[0015] Figure 3 It is a structural schematic diagram of the cylinder end connection of the present invention.

[0016] Figure 4 It is a structural schematic diagram of the transfer bottom plate in the present invention.

[0017] As shown in the figure: 1. loading device, 2. shelf, 3. device side panel, 4. driving gear, 5. gear chain, 6. support rod, 7. pulley one, 8. pulley two, 9. transfer shelf, 10. shelf cavity, 11. transfer bottom plate, 12. plug-in column, 13. cylinder, 14. socket outer cylinder, 15. socket inner cylinder, 16. ball baffle, 17. ball hole, 18. stop ball, 19. stop spring, 20. electromagnet, 21. connecting plate, 22. linear motor, 23. controller, 24. transfer chute. DETAILED DESCRIPTION

[0018] In the description of the present invention, it should be understood that the terms "center", "lateral", "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more. In addition, the term "including" and any variation thereof are intended to cover non-exclusive inclusions.

[0019] The present invention is further described in detail below in conjunction with the accompanying drawings.

[0020] In a specific implementation, the present invention provides a fully automatic shelf with real stone paint, including a loading device 1 and a shelf 2. The loading device 1 includes two inverted triangle device side panels 3. The three vertex corners of the device side panels 3 are respectively rotatably provided with driving gears 4. The driving gears 4 at corresponding positions are coaxially connected through gear connecting rods, and the gear connecting rods are rotatably connected to the device side panels 3. The driving gears 4 on the same device side panels 3 are connected through gear chains 5. The gear chains 5 are connected through a plurality of horizontal support rods 6. A pulley 7 is rotatably provided at the center of the inner side of the device side panel 3. A pulley 2 8 is coaxially connected to the driving gear 4, and the pulley 2 8 and the pulley 1 7 are connected by a belt. A reduction motor is provided between the side plates 3 of the device, and the reduction motor is fixed to the side plates 3 of the device through a bracket. The output shaft end of the reduction motor is connected to the pulley 1 7. A transfer shelf 9 is provided on the support rod 6, and a support sleeve for sleeve-connecting the support rod 6 is provided on the upper part of the transfer shelf 9. The upper part of the transfer shelf 9 is a conical cavity with an angle of 60°, and the lower part of the transfer shelf 9 is a rectangular cavity. The shelf 2 is arranged on one side of the loading device 1, and a plurality of shelf cavities are provided on the shelf 2 10. A plurality of transfer bottom plates 11 are arranged horizontally in parallel in the transfer shelf 9. The transfer bottom plates 11 are provided with placement recesses for placing paint buckets. A cylinder 13 is provided on one side of the transfer shelf 9. The piston rod end of the cylinder 13 is used to push the transfer bottom plate 11. A connecting plate 21 is connected between the device side plates 3 at the upper part of the loading device 1. A linear motor 22 is provided on the upper part of the connecting plate 21. The output end of the linear motor 22 is connected to the upper end of the connecting plate 21. A controller 23 is provided on the upper part of the linear motor 22. The linear motor 22 and the cylinder 13 are electrically connected to the controller 23. The linear motor 22 is connected to the ceiling or wall through a bracket, and the side panels 3 of the device on both sides are provided with pulleys 7 connected to the corresponding pulleys 8. The reduction motor adopts a double-axis extension motor, which is respectively connected to drive the pulleys 7. One of the support rods 6 is provided with a transfer shelf 9, and the transfer shelf 9 is provided with at least one. The shelf cavity 10 is distributed on the movement trajectory of the transfer shelf 9. The bottom of the shelf cavity 10 and the bottom of the transfer shelf 9 are both provided with triangular transfer slide rails, and the bottom of the transfer bottom plate 11 is provided with a triangular transfer slide 24 that matches the transfer slide rail.

[0021] The two ends of the transfer bottom plate 11 are respectively provided with plug-in columns 12 and plug-in recesses that are plugged into and matched with each other. The piston rod end of the cylinder 13 is provided with a socket outer tube 14 that matches the plug-in column 12. One end of the socket outer tube 14 is conical, and the inside of the socket outer tube 14 is provided with a socket inner tube 15 made of stainless steel that matches its inner wall. The length of the socket inner tube 15 is less than the length of the socket outer tube 14. A ball baffle 16 is provided in the middle of the socket inner tube 15. Two ball holes 17 are evenly arranged along the circumferential direction on the conical section of the socket inner tube 15. Two stop balls 18 are arranged inside the conical section of the socket inner tube 15. The stop balls 18 are exposed from the ball holes 17. A stop spring 19 is provided between the ball baffle 16 and the inner wall of the socket outer tube 14. An electromagnet 20 is provided in the other end of the socket outer tube 14, and the electromagnet 20 is electrically connected to the controller 23.

[0022] The working principle of the present invention is as follows: when working, the reduction motor is rotated to drive the transfer shelf 9 to move to the designated position and align with the corresponding shelf cavity 10, the cylinder 13 is extended, and the transfer bottom plate 11 with the paint bucket is pushed into the shelf cavity 10 to complete the loading of goods; when picking up goods, the transfer shelf 9 is moved to the designated position and aligned with the corresponding shelf cavity 10, the cylinder 13 is extended, the plug-in column 12 is inserted between the stop balls 18 and the ice cup is stuck, and the cylinder 13 is contracted to bring out the transfer bottom plate 11 with the paint bucket to complete the picking up of goods.

[0023] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.

Claims

1. A fully automatic shelf for real stone paint, comprising a loading device (1) and a shelf (2), characterized in that: The loading device (1) comprises two inverted triangle-shaped device side plates (3), three vertex angles of the device side plates (3) are respectively provided with driving gears (4) for rotation, the driving gears (4) at corresponding positions are coaxially connected via a gear connecting rod, and the gear connecting rod is rotatably connected to the device side plate (3), the driving gears (4) on the same device side plate (3) are connected via a gear chain (5), and the gear chains (5) are connected via a plurality of horizontal support rods (6), a pulley 1 (7) is rotatably provided at the center of the inner side of the device side plate (3), a pulley 2 (8) is coaxially connected to the driving gear (4) at the bottom, and the pulley 2 (8) and the pulley 1 (7) are connected via a belt, a reduction motor is provided between the device side plates (3), and the output shaft end of the reduction motor is connected to the pulley 1 (7), a transfer shelf (9) is provided on the support rod (6), and a support sleeve for sleeve-connecting the support rod (6) is provided on the upper part of the transfer shelf (9). The transfer rack (9) has a conical cavity with an angle of 60° at the upper part, and a rectangular cavity at the lower part. The rack (2) is arranged on one side of the loading device (1). The rack (2) is provided with a plurality of rack cavities (10). The transfer rack (9) has a plurality of transfer bottom plates (11) arranged horizontally in parallel. The transfer bottom plates (11) are provided with placement recesses for placing paint buckets. A cylinder (13) is provided on one side of the transfer rack (9). The piston rod end of the cylinder (13) is used to push the transfer bottom plate (11). A connecting plate (21) is connected between the device side plates (3) at the upper part of the loading device (1). A linear motor (22) is provided on the upper part of the connecting plate (21). The output end of the linear motor (22) is connected to the upper end of the connecting plate (21). A controller (23) is provided on the upper part of the linear motor (22). The linear motor (22) and the cylinder (13) are both electrically connected to the controller (23). The transfer bottom plate (11) has two ends respectively provided with plug-in columns (12) and plug-in recessed holes that are plugged into each other. The piston rod end of the cylinder (13) is provided with a socket outer tube (14) that matches the plug-in column (12). One end of the socket outer tube (14) is conical. The socket outer tube (14) is provided with a socket inner tube (15) made of stainless steel that matches its inner wall. The length of the socket inner tube (15) is shorter than that of the socket outer tube (14). A ball stopper is provided in the middle of the socket inner tube (15). A plate (16), two ball holes (17) are evenly arranged on the conical section of the socket inner tube (15) along the circumferential direction, two stop balls (18) are arranged inside the conical section of the socket inner tube (15), and the stop balls (18) are exposed from the ball holes (17), a stop spring (19) is arranged between the ball baffle plate (16) and the inner wall of the socket outer tube (14), and an electromagnet (20) is arranged inside the other end of the socket outer tube (14), and the electromagnet (20) is electrically connected to a controller (23); The inner bottom of the shelf cavity (10) and the inner bottom of the transfer shelf (9) are both provided with triangular transfer slide rails, and the bottom of the transfer bottom plate (11) is provided with triangular transfer chutes (24) that match the transfer slide rails.

2. The fully automatic shelf made of real stone paint according to claim 1 is characterized by: The device side plates (3) on both sides are provided with pulleys (7) connected to the corresponding pulleys (8), and the reduction motor adopts a double-axle extension motor, which is respectively connected to drive the pulleys (7).

3. The fully automatic shelf made of real stone paint according to claim 1 is characterized by: One of the support rods (6) is provided with a transfer shelf (9), and at least one transfer shelf (9) is provided.

4. The fully automatic shelf made of real stone paint according to claim 1 is characterized by: The shelf cavities (10) are distributed on the movement track of the transfer shelf (9).

Citation Information

Patent Citations

  • Full-automatic storage rack for real stone paint

    CN212333650U