Two-roller diamond wire cutting machine for stone with wire wheel
By using a two-roller belt guide wheel structure and tension control device, the problems of large kerf, high noise, large equipment footprint and unstable processing of traditional stone cutting equipment are solved, realizing a compact machine design and efficient stone cutting.
Patent Information
- Application Number
- CN202010766621.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-03
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2040-08-03
AI Technical Summary
Traditional stone cutting equipment suffers from large kerf, high noise, large footprint, high energy consumption, and high pollution. Furthermore, the diamond wire requires high precision in its placement on the guide rollers, making debugging difficult and affecting processing stability.
The system employs a two-roller structure with a guide roller. Diamond wire is wound around the first roller, the second roller, and the guide roller to form a parallel mesh. Combined with a tension control device and an adjustment mechanism, this ensures that the diamond wire is parallel and aligned, reducing kerf and improving cutting stability.
It achieves a compact machine structure, reduces stone cutting gaps, simplifies operation, improves cutting efficiency and equipment stability, reduces wear, and enhances processing flexibility and precision.
Smart Images

Figure CN111730487B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a two-roller diamond wire cutting machine for stone with a wire wheel. Background Art
[0002] Traditionally, the cutting tools used to process rough stone into slabs include saw blades, saw belts, and beaded wire saws. These tools typically involve welding alloy diamond segments to saw blades or steel belts, or stringing these segments together to form a wire saw. Traditional stone processing machines, such as bridge-type combination stone saws, marble frame saws, granite sand saws, multi-strand wire saws, and band saw splitters, use these cutting tools to process rough stone. Because alloy diamond segments are bulky and require attachment to a metal substrate, traditional cutting tools require a certain thickness to ensure proper cutting and cannot be infinitely thinned. Consequently, kerfs of 3-10mm are formed when cutting the stone, resulting in waste and pollution. This also contributes to the drawbacks of traditional stone processing equipment, such as large kerfs, high noise levels, a large footprint, high energy consumption, and significant pollution.
[0003] To this end, in the Chinese invention patent application publication number CN 109866338 A, entitled "A New Stone Cutting Winding Device and Stone Cutting Saw Machine", a stone cutting saw machine is disclosed, including a new stone cutting winding device, a stone transfer vehicle, and a cutting transfer bracket. The new stone cutting winding device is movably mounted on the cutting transfer bracket, or / and the stone transfer vehicle is movably arranged below the new stone cutting winding device; a channel is formed on the cutting transfer bracket for the stone transfer vehicle to move through, and the channel is located below the new stone cutting winding device; the stone transfer vehicle is equipped with multiple groups of vertically retractable support rod assemblies arranged along the moving direction of the stone transfer vehicle. When the support rod assemblies approach the new stone cutting winding device, they move downward to allow the stone transfer vehicle to pass through the channel below the new stone cutting winding device, and at the same time, the stone on it is cut by the wire net on the new stone cutting winding device. Among them, the new stone cutting winding device includes a mounting frame, a wire guide wheel, a first cutting guide wheel and a second cutting guide wheel. The two ends of the wire guide wheel, the first cutting guide wheel and the second cutting guide wheel are respectively rotatably connected to the mounting frame. The wire guide wheel, the first cutting guide wheel and the second cutting guide wheel are parallel and spaced apart. The first cutting guide wheel is arranged between the wire guide wheel and the second cutting guide wheel. The first cutting guide wheel and the second cutting guide wheel are respectively provided with a plurality of positioning parts for winding the diamond cutting wire to form a spaced parallel wire network.
[0004] During use, it was discovered that the diamond wire of this type of sawing machine is set at an acute angle relative to the axis of the wire guide wheel. This requires high precision in the placement of the diamond wire on the wire guide wheel, making debugging more difficult. If the angle of the diamond wire at a certain position is not properly arranged, the diamond wire will axially cut the wire guide wheel during the sawing process, increasing the running resistance of the wire guide wheel and even cutting the wire guide wheel, causing wear. In addition, the support rod assembly needs to be precisely controlled during the sawing process to ensure that the support rod assembly rises and falls in an orderly manner, which increases the difficulty of control and affects the stability of the processing. Summary of the Invention
[0005] The purpose of the present invention is to provide a two-roller diamond wire cutting machine for stone with a wire wheel, which is easy to install and debug and can ensure stable sawing.
[0006] In order to achieve the above object, the present invention adopts such technical solution:
[0007] The two-roller diamond wire cutting machine for stone with a wire wheel comprises a frame, a diamond wire, a wire roller and a wire-taking and unwinding device, the diamond wire is wound on the wire roller and connected to the wire-taking and unwinding device, the wire roller comprises a first wire roller, a second wire roller and a wire-taking wheel, the first wire roller, the second wire roller and the wire-taking wheel are all rotatably mounted on the frame, a power source for driving the first wire roller, the second wire roller and the wire-taking wheel to rotate is provided on the frame, the diamond wire is repeatedly wound on the first wire roller, the second wire roller and the wire-taking wheel to form a first mesh surface and a second mesh surface, the first mesh surface and the second mesh surface are both located between the first wire roller and the second wire roller, the diamond wire at the first mesh surface position is aligned parallel to the diamond wire at the second mesh surface position, the first mesh surface and the second mesh surface are arranged parallel in a horizontal direction, a plurality of third wire grooves are provided on the wire-taking wheel, the third wire grooves are arranged along the circumference of the wire-taking wheel, and the plurality of third wire grooves are arranged along the axial direction of the wire-taking wheel.
[0008] As a preferred embodiment of the present invention, the axis of the line wheel and the axis of the first line roller are arranged non-parallel.
[0009] As a preferred embodiment of the present invention, a plurality of first wire grooves are provided on the first wire roller, the first wire grooves are arranged along the circumference of the first wire roller, the first wire grooves are perpendicular to the axis of the first wire roller, and the plurality of first wire grooves are arranged along the axial direction of the first wire roller; a plurality of second wire grooves are provided on the second wire roller, the second wire grooves are perpendicular to the axis of the second wire roller, the second wire grooves are arranged along the circumference of the second wire roller, and the plurality of second wire grooves are arranged along the axial direction of the second wire roller; the third wire groove is perpendicular to the axis of the wire passing wheel.
[0010] As a preferred embodiment of the present invention, it also includes a tension control device, which includes a support plate, a first swing arm, a second swing arm, a connecting shaft and a pushing mechanism. One end of the first swing arm is vertically installed on the connecting shaft, and the other end is connected to the pushing mechanism. One end of the second swing arm is vertically installed on the connecting shaft, and the other end is equipped with a tension wheel for winding the diamond wire. The connecting shaft is rotatably installed on the support plate, and the pushing mechanism is installed on the support plate.
[0011] As a preferred embodiment of the present invention, it also includes a mounting frame, the first line roller, the second line roller and the line wheel can be rotatably set on the mounting frame, the mounting frame can be moved up and down on the frame, and also includes a driving mechanism for driving the mounting frame to move up and down.
[0012] As a preferred embodiment of the present invention, the mounting frame is a cantilever mounting frame, one end of which is mounted on the frame so as to be movable up and down, and the other end of which is a free end extending away from the frame.
[0013] As a preferred embodiment of the present invention, the mounting frame includes a first mounting frame and a second mounting frame, the two ends of the first line roller are rotatably arranged on the first mounting frame and the second mounting frame respectively, the two ends of the second line roller are rotatably arranged on the first mounting frame and the second mounting frame respectively, and the two ends of the line wheel are rotatably arranged on the first mounting frame and the second mounting frame respectively.
[0014] As a preferred embodiment of the present invention, the wire passing wheel includes a support frame and a plurality of guide wheels arranged on the support frame, the plurality of guide wheels are coaxially arranged, and a guide groove for guiding the diamond wire is provided on the circumferential surface of the guide wheel, and there are one or more guide grooves.
[0015] The second adjusting device is a seat that is fixed with a first end in contact with the first support frame, and the seat is fixed with a first end in contact with the first support frame, and a second end of the second adjusting device is installed in the seat to stop the movement of the seat frame. The cam is mounted on the first support seat and the second support seat, and the two ends of the connecting plate are respectively provided with a first limit pin and a second limit pin, the first adjustment plate is provided with a first limit hole corresponding to the first limit pin, and the second adjustment plate is provided with a second limit hole corresponding to the second limit pin, the first limit pin is passed through the first limit hole from bottom to top, and the second limit pin is passed through the second limit hole from bottom to top. The connecting plate is provided with a vertical rotation axis, and the vertical rotation axis is rotatably arranged on the base, and the first support seat and the second support seat are both provided with a first adjustment hole corresponding to the first screw, the aperture of the first adjustment hole is larger than the large diameter of the first screw, and a first limit nut is provided on the first screw, and the first support seat and the second support seat are both provided with a second adjustment hole corresponding to the second screw, the aperture of the second adjustment hole is larger than the large diameter of the second screw, and a second limit nut is provided on the second screw.
[0016] As a preferred embodiment of the present invention, the frame is provided with an adjustment mechanism for adjusting the inclination angle of the line-passing wheel, and the adjustment mechanism includes a first adjustment mechanism and a second adjustment mechanism, the first adjustment mechanism includes a first bracket, a first guide wheel arranged on the first bracket and a first electric push rod, the second adjustment mechanism includes a second bracket, a second guide wheel arranged on the second bracket and a second electric push rod, a first arc groove is provided on the first mounting bracket, a second arc groove is provided on the second mounting bracket, the first guide wheel can be rotatably embedded in the first arc groove, and the second guide roller can be rotatably embedded in the second arc groove, the cylinder body of the first electric push rod is hinged on the first mounting bracket, the piston rod of the first electric push rod is hinged on the axle of the first guide wheel and forms a driving end for driving the first guide wheel to roll in the first arc groove, the cylinder body of the second electric push rod is hinged on the second mounting bracket, the piston rod of the second electric push rod is hinged on the axle of the second guide wheel and forms a driving end for driving the second guide wheel to roll in the second arc groove.
[0017] After adopting the technical solution of the present invention, the diamond wire at the first mesh position and the diamond wire at the second mesh position are arranged in parallel and aligned one by one, and the first mesh and the second mesh are arranged in parallel in the horizontal direction. In this way, the distance between the first mesh and the second mesh can be made very small, and the entire machine structure can be more compact. When cutting stone, the same cut seam of the stone can pass through the first mesh and the second mesh, thereby increasing the cutting stroke of the diamond wire. The stone can be cut by lifting the stone or by lowering the first mesh and the second mesh. There is no need to frequently control the support rod assembly as in the prior art. The stone cutting operation is simpler and the equipment operation is more stable. Furthermore, the present invention also proposes a first adjustment mechanism and a second adjustment mechanism for adjusting the inclination angle of the wire wheel. When processing stone, the direction of the diamond wire can be flexibly adjusted so that the diamond wire penetrates the first wire roller and the second wire roller at a suitable angle, reducing the wear of the first wire roller and the second wire roller and improving the cutting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic structural diagram of the first embodiment of the present invention.
[0019] Figure 2 This is a schematic diagram of the coordination structure of the first mounting frame, the first column, the second column, and the driving mechanism of the present invention.
[0020] Figure 3 This is a schematic structural diagram of a second embodiment of the present invention.
[0021] Figure 4 It is a structural schematic diagram of the first support plate and the connecting frame in the present invention.
[0022] Figure 5 This is a schematic diagram of the coordination structure of the first line roller, the second line roller and the line passing wheel in the present invention.
[0023] Figure 6 This is another structural schematic diagram of the cooperation among the first line roller, the second line roller and the line passing wheel in the present invention.
[0024] Figure 7 It is another structural schematic diagram of the wire passing wheel in the present invention.
[0025] Figure 8 for Figure 7 Schematic diagram of the adjusted structure.
[0026] Figure 9 Based Figure 7 A schematic structural diagram from another angle (the second adjustment plate is not shown).
[0027] Figure 10 This is a schematic structural diagram of the first line roller in the present invention.
[0028] Figure 11 This is a schematic structural diagram of a third embodiment of the present invention.
[0029] Figure 12 This is another structural schematic diagram of the guide wheel in the present invention.
[0030] Figure 13 It is a structural schematic diagram of the tension control device in the present invention.
[0031] In the picture:
[0032] Rack 100
[0033] First column 11 Second column 12
[0034] The third column 13 connects the crossbeam 14
[0035] First mounting bracket 21 Second mounting bracket 22
[0036] First line roller 23 First motor 24
[0037] Second line roller 25 Second motor 26
[0038] Connecting frame 27 Diamond wire 28
[0039] First mesh surface 281 Second mesh surface 282
[0040] First support plate 210 Second support plate 220
[0041] First winding wheel 31 Second winding wheel 32
[0042] First retractable motor 33 Second retractable motor 34
[0043] Feeding trolley 40 Stone 41
[0044] First drive motor 50 First screw rod 51
[0045] First screw nut 52 First slide rail 53
[0046] First traverse motor 61 First traverse screw rod 62
[0047] First traverse screw nut 63 Second traverse motor 64
[0048] Second traverse screw rod 64 Second traverse screw rod nut 65
[0049] Wire wheel 30
[0050] First bracket 31 First arc-shaped groove 32
[0051] First guide wheel 33 First electric push rod 34
[0052] Second bracket 35 Second arc groove 36
[0053] Second guide wheel 37 Second electric push rod 38
[0054] The third line slot 39
[0055] First winding and releasing motor 41 First winding wheel 42
[0056] Second winding and releasing motor 43 Second winding wheel 44
[0057] Base 300
[0058] First adjustment plate 301 Second adjustment plate 302
[0059] First support base 303 Second support base 304
[0060] First limiting hole 305 Second limiting hole 306
[0061] First screw 307 First limiting nut 308
[0062] Second screw 309 Second limiting nut 310
[0063] Guide wheel 311 First limiting plate 312
[0064] Second limiting plate 313 Support shaft 314
[0065] Connecting plate 315 Guide groove 316
[0066] First limiting pin 317 Second limiting pin 318
[0067] Vertical rotation axis 319 First adjustment hole 320
[0068] Support plate 1000 First swing arm 1001
[0069] Second swing arm 1002 Pushing mechanism 1003
[0070] Coupling 1004 Tension wheel 1005
[0071] The first limiting column 1006 The second limiting column 1007
[0072] Encoder 1008 DETAILED DESCRIPTION
[0073] In order to further explain the technical solution of the present invention, it is described in detail below with reference to embodiments.
[0074] Reference Figures 1 to 13The two-roller diamond wire cutting machine for stone with a wire wheel includes a frame 100, a diamond wire 28, a wire roller and a wire-reeling device. The diamond wire 28 is wound on the wire roller and connected to the wire-reeling device. The wire roller includes a first wire roller 23, a second wire roller 25 and a wire wheel 30. The first wire roller 23, the second wire roller 25 and the wire wheel 30 can all be rotatably mounted on the frame 100. A power source for driving the first wire roller 23, the second wire roller 25 and the wire wheel 30 to rotate is provided on the frame 100.
[0075] The diamond wire 28 is repeatedly wound on the first wire roller 23, the second wire roller 25 and the wire wheel 30 to form a first mesh surface 281 and a second mesh surface 282. The first mesh surface 281 and the second mesh surface 282 are both located between the first wire roller 23 and the second wire roller 25. The diamond wire 28 at the first mesh surface 281 and the diamond wire 28 at the second mesh surface 282 are aligned parallel to each other. The first mesh surface 281 and the second mesh surface 282 are arranged in parallel in the horizontal direction. A plurality of third wire grooves are provided on the wire wheel 30. The third wire grooves are arranged along the circumference of the wire wheel 30, and the plurality of third wire grooves are arranged along the axial direction of the wire wheel 30.
[0076] As a preferred embodiment of the present invention, the axis of the wire wheel 30 is non-parallel to the axis of the first wire roller 23. In an embodiment, the axis of the wire wheel 30 is arranged at an acute angle to the axis of the first wire roller 23.
[0077] As a preferred embodiment of the present invention, a plurality of first wire grooves are provided on the first wire roller 23, the first wire grooves are arranged along the circumference of the first wire roller 23, the first wire grooves are perpendicular to the axis of the first wire roller 23, and the plurality of first wire grooves are arranged along the axial direction of the first wire roller 23; a plurality of second wire grooves are provided on the second wire roller 25, the second wire grooves are perpendicular to the axis of the second wire roller 25, the second wire grooves are arranged along the circumference of the second wire roller 25, and the plurality of second wire grooves are arranged along the axial direction of the second wire roller 25; the third wire groove is perpendicular to the axis of the wire passing wheel 30.
[0078] As a preferred embodiment of the present invention, it also includes a tension control device, which includes a support plate 1000, a first swing arm 1001, a second swing arm 1002, a connecting shaft 1004 and a pushing mechanism 1003. One end of the first swing arm 1001 is vertically installed on the connecting shaft 1004, and the other end is connected to the pushing mechanism 1003. One end of the second swing arm 1002 is vertically installed on the connecting shaft 1004, and the other end is equipped with a tension wheel 1005 for winding the diamond wire. The connecting shaft 1004 is rotatably installed on the support plate 1000, and the pushing mechanism 1003 is installed on the support plate 1000. Specifically, the first swing arm 1001, the second swing arm 1002 and the support plate 1000 are all arranged in the vertical direction, and the pushing mechanism 1003 adopts a cylinder, an electric push rod or other transmission mechanism. For example, an electric push rod can be used, and the electric push rod is hinged on the support plate 1000. The telescopic end of the electric push rod is hinged to the lower end of the first swing arm 1001, and the upper end of the first swing arm 1001 is fixed on the connecting shaft 1004, and the connecting shaft 1004 extends in the horizontal direction. The upper end of the second swing arm 1002 is fixed on the connecting shaft 1004, and the lower end of the second swing arm 1002 is installed with a tension wheel 1005, and the tension wheel 1005 is rotatably installed at the lower end of the second swing arm 1002. To limit the travel of the second swing arm 1002, a first limiting post 1006 and a second limiting post 1007 are provided on either side of the second swing arm 1002, respectively. Both the first limiting post 1006 and the second limiting post 1007 are fixed to the support plate 1000. The tension control device of the present invention is preferably used between the pay-off and take-up device and the wire rollers to adjust the tension of the diamond wire. The diamond wire from the pay-off and take-up device passes through the tension wheel 1005 for tension adjustment before entering each wire roller. This ensures that the diamond wire has appropriate tension in the wire rollers, making it less likely to break and ensuring stable stone cutting. During installation, depending on the actual situation of the machine, several reversing guide wheels for changing the direction of the diamond wire or support guide wheels for guiding the diamond wire can also be provided. In order to sense the rotation angle of the connecting shaft 1004, an encoder 1008 can also be installed on the support plate 1000. The encoder 1008 is set corresponding to the connecting shaft 1004. A tension sensor is provided on the reversing guide wheel or the support guide wheel. The encoder 1008, the tension sensor, and the driving mechanism 1003 are all connected to the controller, which is used to adjust the constant tension of the diamond wire to ensure stable stone cutting. During tension adjustment, the driving mechanism 1003 is extended and retracted, thereby driving the first swing arm 1001 to swing. The first swing arm 1001 drives the second swing arm 1002 to swing through the connecting shaft 1004, thereby achieving the swing of the tension wheel 1005.
[0079] As a preferred embodiment of the present invention, a mounting frame is further included, and the first line roller 23, the second line roller 25, and the line passing wheel 30 are all rotatably mounted on the mounting frame. The mounting frame is movably mounted on the frame 100, and further includes a drive mechanism for driving the mounting frame to move up and down. The present invention can also directly mount the first line roller 23, the second line roller 25, and the line passing wheel 30 on the frame to form a cantilever structure.
[0080] As a preferred embodiment of the present invention, the mounting frame is a cantilever mounting frame, one end of which is movably mounted on the rack 100 , and the other end is a free end extending away from the rack 100 .
[0081] As a preferred embodiment of the present invention, the mounting frame includes a first mounting frame 21 and a second mounting frame 22, the two ends of the first line roller 23 are respectively rotatably set on the first mounting frame 21 and the second mounting frame 22, the two ends of the second line roller 25 are respectively rotatably set on the first mounting frame 21 and the second mounting frame 22, and the two ends of the line wheel 30 are respectively rotatably set on the first mounting frame 21 and the second mounting frame 22.
[0082] The power source can be one or more motors, or other power mechanisms capable of driving the wire rollers to rotate. In an embodiment, the power source includes a first motor 24 and a second motor 26, wherein the first motor 24 is used to drive the first wire roller 23 to rotate, and the second motor 26 is used to drive the second wire roller 25 to rotate. The first motor 24 is fixed to the first mounting frame 21, and the second motor 26 is fixed to the second mounting frame 22. In the present invention, the first wire roller 23 and the second wire roller 25 are both equipped with motors, so that the diamond wire 28 can move and saw more stably and efficiently. If necessary, a third motor can also be provided to drive the wire wheel to rotate.
[0083] As a preferred embodiment of the present invention, the frame 100 adopts a two-column structure, the driving mechanism includes a first driving mechanism and a second driving mechanism, the frame 100 includes a first column, a second column and a connecting beam, the upper end of the first column is connected to one end of the connecting beam, the upper end of the second column is connected to the other end of the connecting beam, the first driving mechanism is arranged on the first column, and the second driving mechanism is arranged on the second column. In this case, the first mounting frame is arranged on the first column, the second mounting frame is arranged on the second column, the first line roller is rotatably mounted on the first mounting frame, and the second line roller and the line wheel are rotatably mounted on the second mounting frame.
[0084] As another preferred embodiment of the present invention, the frame 100 adopts a four-column structure, the driving mechanism includes a first driving mechanism and a second driving mechanism, the frame 100 includes a first column 11, a second column 12, a third column 13, a fourth column and a connecting beam 14, the connecting beam 14 is arranged in the horizontal direction, the first column 11 and the second column 12 are arranged in the front-to-back direction, the third column 13 and the fourth column are arranged in the front-to-back direction, the upper end of the first column 11 and the upper end of the second column 12 are connected to one end of the connecting beam 14, and the upper end of the third column 13 and the upper end of the fourth column are connected to the other end of the connecting beam 14. At this time, the first mounting frame 21 is arranged on the first column 11 and the second column 12, the second mounting frame 22 is arranged on the third column 13 and the fourth column, the first line roller 23 is rotatably mounted on the first mounting frame 21, and the second line roller 25 and the line wheel 30 are rotatably mounted on the second mounting frame 22.
[0085] As a preferred embodiment of the present invention, the first mounting frame 21 is provided with a first slide groove, the first column 11 and the second column 12 are both provided with a first slide rail 53 that cooperates with the first slide groove, the second mounting frame 22 is provided with a second slide groove, the third column 13 and the fourth column are both provided with a second slide rail that cooperates with the second slide groove, and the first slide rail 53 and the second slide rail are both arranged in the vertical direction. The driving mechanism includes a first driving motor 50 and a second driving motor mounted on the frame 100, the output shaft of the first driving motor 50 is connected to a first screw rod 51, the first screw rod 51 is equipped with a first screw rod nut 52, the first screw rod nut 52 is fixedly connected to the first mounting frame 21, the output shaft of the second driving motor is provided with a second screw rod, the second screw rod is provided with a second screw rod nut, and the second screw rod nut is fixed to the second mounting frame 22.
[0086] As a preferred embodiment of the present invention, the retractable wire device includes a first reel 31, a first retractable wire motor 33 driven by the first reel 31, a second reel 32, and a second retractable wire motor 34 driven by the second winding. The first retractable wire motor 33 and the second retractable wire motor 34 are mounted on the frame 100. Specifically, the first retractable wire motor 33 is fixedly connected to the first mounting frame 21, and the second retractable wire motor 34 is fixedly connected to the second mounting frame 22. The diamond wire 28 is a single wire, one end of which is connected to the first reel 31, and the other end of which is connected to the second reel 32. The portion of the diamond wire 28 between the first reel 31 and the second reel 32 is wound around the first wire roller 23 and the second wire roller 25.
[0087] As a preferred embodiment of the present invention, the first mounting frame 21 and the second mounting frame 22 are connected by a connecting frame 27, and the connecting frame 27 is arranged in the horizontal direction. A first support plate 210 is provided on the first mounting frame 21, and a second support plate 220 is provided on the second mounting frame 22. The connecting frame 27 extends from the first mounting frame 21 to the second mounting frame 22. The first support plate 210 and the second support plate 220 are both slidably arranged on the connecting frame 27. In the present invention, the first support plate 210 and the second support plate 220 are generally gantry plate-like structures. A transverse mechanism for driving the first support plate 210 to slide on the connecting frame 27 and for driving the second support plate 220 to slide on the connecting frame 27 is provided on the connecting frame 27. The spacing between the first wire roller and the second wire roller 25 is adjusted by the transverse mechanism, thereby adjusting the span of the diamond wire 28 to adapt to stones of different specifications.
[0088] As a preferred embodiment of the present invention, the transverse movement mechanism includes a first transverse movement motor 61 and a second transverse movement motor 64, the output shaft of the first transverse movement motor 61 is connected to a first transverse movement screw 62, the first transverse movement screw 62 is provided with a first transverse movement screw nut 63, the first support plate 210 is fixedly connected to the first transverse movement screw nut 63, the output shaft of the second transverse movement motor 64 is connected to a second transverse movement screw 64, the second transverse movement screw 64 is provided with a second transverse movement screw nut 65, the second support plate 220 is fixedly connected to the second transverse movement screw nut 65, in the present invention, the first transverse movement screw 62 and the second transverse movement screw 64 are both arranged in the horizontal direction.
[0089] In the present invention, the first line roller 23 and the second line roller 24 have the same structure. Taking the first line roller 23 as an example, a plurality of line grooves 90 are provided on the surface of the first line roller 23. The line grooves 90 are opened along the circumference of the first line roller 23, and the plurality of line grooves 90 are arranged along the axial direction of the first line roller 23.
[0090] The invention comprises a support frame and a plurality of guide wheels arranged on the support frame, wherein the plurality of guide wheels are coaxially arranged, and a guide groove for guiding the diamond wire is provided on the circumferential surface of the guide wheel, and the number of the guide grooves is one or more.
[0091] As a preferred embodiment of the present invention, the wire passing wheel includes a support frame and a plurality of guide wheels 311 disposed on the support frame, the support frame being disposed in a horizontal direction, the plurality of guide wheels 311 being coaxially arranged, the axis of the guide wheel 311 being disposed in a horizontal direction, the circumferential surface of the guide wheel 311 being provided with a guide groove 316 for guiding the diamond wire, and the guide wheel 311 being detachably disposed on the support frame. In the present invention, each guide wheel 311 can be provided with one guide groove 316 or multiple guide grooves 316. When multiple guide grooves 316 are provided, the multiple guide grooves 316 are arranged along the axial direction of the guide wheel 311, and the axial length of the guide wheel 311 is correspondingly lengthened.
[0092] As a preferred embodiment of the present invention, the guide wheel 311 is provided with an axial hole at its center and also includes a support shaft 314. Multiple guide wheels 311 are sleeved on the support shaft 314 through the axial hole, and the support shaft 314 serves as the axis core for the rotation of the guide wheel 311.
[0093] As a preferred embodiment of the present invention, it also includes a first limit plate 312, a second limit plate 313 and a connecting plate 315 connecting the first limit plate 312 and the second limit plate 313. The first limit plate 312 and the second limit plate 313 are both arranged in the vertical direction, and the connecting plate 315 is arranged at the lower end of the first limit plate 312 and the lower end of the second limit plate 313 in the horizontal direction. The connecting plate 315 is arranged on the support frame, and the first limit plate 312 and the second limit plate 313 are respectively arranged on both sides of the guide wheel 311 along the axial direction. The first limit plate 312 is provided with a first through hole for the support shaft 314 to pass through, and the second limit plate 313 is provided with a second through hole for the support shaft 314 to pass through. The first limit plate 312 and the second limit plate 313 are used to limit excessive axial movement of the guide wheel 311.
[0094] As a preferred embodiment of the present invention, the support frame includes a base 300, a first support seat 303 and a second support seat 304, the first support seat 303 and the second support seat 304 are respectively arranged on both sides of the base 300, and also includes a first adjustment plate 301 and a second adjustment plate 302, the two ends of the first adjustment plate 301 are respectively installed on the first support seat 303 and the second support seat 304 through a first screw 307, and the two ends of the second adjustment plate 302 are respectively installed on the first support seat 303 and the second support seat 304 through a second screw 309, and the two ends of the connecting plate 315 are respectively provided with a first limit pin 317 and a second limit pin 318, a first limiting hole 305 is provided on the first adjustment plate 301 corresponding to the first limiting pin 317, the aperture of the first limiting hole 305 is larger than the diameter of the first limiting pin 317, the aperture of the second limiting hole 306 is larger than the diameter of the second limiting pin 318, and a second limiting hole 306 is provided on the second adjustment plate 302 corresponding to the second limiting pin 318, the first limiting pin 317 is inserted into the first limiting hole 305 from bottom to top, and the second limiting pin 318 is inserted into the second limiting hole 306 from bottom to top, and a vertical rotating shaft 319 is provided on the connecting plate 315, and the vertical rotating shaft 319 is rotatably arranged on the base 300.
[0095] As a preferred embodiment of the present invention, a first adjustment hole 320 is provided on the first support seat 303 and the second support seat 304 corresponding to the first screw 307, and the aperture of the first adjustment hole 320 is larger than the large diameter of the first screw 307. A first limiting nut 308 is provided on the first screw 307, and the diameter of the circumscribed circle of the first limiting nut 308 is larger than the aperture of the first adjustment hole 320. A second adjustment hole (not shown in the figure) is provided on the first support seat 303 and the second support seat 304 corresponding to the second screw 309, and the aperture of the second adjustment hole is larger than the large diameter of the second screw 309. A second limiting nut 310 is provided on the second screw 309, and the diameter of the circumscribed circle of the second limiting nut 310 is larger than the aperture of the second adjustment hole. The present invention can limit the axial movement of the first screw 307 through two first limiting nuts 308, and can limit the axial movement of the second screw 309 through two second limiting nuts 310. When the first limiting nut 308 and the second limiting nut 310 are loosened, the first adjustment plate 301 and the second adjustment plate 302 can move axially, thereby driving the guide wheel to rotate around the vertical rotation axis 309, and the inclination degree of the guide wheel 311 can be adjusted. When disassembling, the first screw 307, the first limiting nut 308, the second screw 309, the second limiting nut 310 and the support shaft 314 are removed to achieve the disassembly of the guide wheel 311.
[0096] As a preferred embodiment of the present invention, a bearing is provided between the guide wheel 311 and the support shaft 314 , and the bearing has an inner ring and an outer ring that rotate relative to each other. The inner ring is installed on the support shaft 314 , and the outer ring is installed in the shaft hole of the guide wheel 311 .
[0097] As a preferred embodiment of the present invention, the axis of the wire wheel 30 is non-parallel to the axis of the first wire roller 23. In the embodiment, the axis of the wire wheel 30 is arranged at an acute angle to the axis of the first wire roller 23. An adjustment mechanism for adjusting the inclination of the wire roller 30 is provided on the frame.
[0098] In the present invention, the adjustment mechanism includes a first adjustment mechanism and a second adjustment mechanism. The first adjustment mechanism includes a first bracket 31, a first guide wheel 33 disposed on the first bracket 31, and a first electric push rod 34. The first guide wheel 33 is rotatably mounted on the lower end of the first bracket 31 via its wheel axle. The first bracket 31 is an "L"-shaped plate structure. The second adjustment mechanism includes a second bracket 35, a second guide wheel 37 disposed on the second bracket 35, and a second electric push rod 38. The second guide wheel 37 is rotatably mounted on the lower end of the second bracket 35 via its wheel axle. The second bracket 35 has the same structure as the first bracket 31. A first arc-shaped groove 32 is provided on the first mounting frame 101, and a second arc-shaped groove 36 is provided on the second mounting frame 105. The first guide wheel 33 is rollably embedded in the first arc-shaped groove 32, and the second guide roller is rollably embedded in the second arc-shaped groove 36. The cylinder body of the first electric push rod 34 is hinged on the first mounting frame 101, and the piston rod of the first electric push rod 34 is hinged on the axle of the first guide wheel 33 and forms a driving end for driving the first guide wheel 33 to roll in the first arc-shaped groove 32. The cylinder body of the second electric push rod 38 is hinged on the second mounting frame 105, and the piston rod of the second electric push rod 38 is hinged on the axle of the second guide wheel 37 and forms a driving end for driving the second guide wheel 37 to roll in the second arc-shaped groove 36. In the present invention, the first bracket 31 can be driven to swing by the first electric push rod 34, and the second bracket 35 can be driven to swing by the second electric push rod 38. The swing directions of the first bracket 31 and the second bracket 35 are opposite, thereby adjusting the relative horizontal inclination of the entire wire wheel 30 in the horizontal direction.
[0099] The product form of the present invention is not limited to the embodiments of this case. Any appropriate changes or modifications made by anyone with similar ideas should be deemed to be within the patent scope of the present invention.
Claims
1. A two-roller diamond wire cutting machine for stone with a wire wheel, comprising a frame, a diamond wire, a wire roller, and a wire-reeling device. The diamond wire is wound on the wire roller and connected to the wire-reeling device. The machine is characterized by: The wire roller comprises a first wire roller, a second wire roller and a wire passing wheel, the first wire roller, the second wire roller and the wire passing wheel are all rotatably mounted on a frame, a power source for driving the first wire roller, the second wire roller and the wire passing wheel to rotate is provided on the frame, the diamond wire is repeatedly wound around the first wire roller, the second wire roller and the wire passing wheel to form a first mesh surface and a second mesh surface, the first mesh surface and the second mesh surface are both located between the first wire roller and the second wire roller, the diamond wire at the first mesh surface position is aligned parallel to the diamond wire at the second mesh surface position, the first mesh surface and the second mesh surface are arranged parallel in a horizontal direction, a plurality of third wire grooves are provided on the wire passing wheel, the third wire grooves are arranged along the circumference of the wire passing wheel, and the plurality of third wire grooves are arranged along the axial direction of the wire passing wheel; The wire passing wheel includes a support frame and a plurality of guide wheels arranged on the support frame, wherein the plurality of guide wheels are coaxially arranged, and a guide groove for guiding the diamond wire is provided on the circumferential surface of the guide wheel, and the guide groove is one or more; The guide wheel is detachably mounted on the support frame, and the center of the guide wheel is provided with an axis hole, and the support shaft also includes a plurality of guide wheels sleeved on the support shaft through the axis hole, and further includes a first limit plate, a second limit plate and a connecting plate connecting the first limit plate and the second limit plate. The connecting plate is arranged on the support frame, and the first limit plate and the second limit plate are respectively arranged on both sides of the guide wheel along the axial direction, and the first limit plate is provided with a first through-hole for the support shaft to pass through, and the second limit plate is provided with a second through-hole for the support shaft to pass through, the support frame includes a base, a first support seat and a second support seat, and the first support seat and the second support seat are respectively arranged on both sides of the base, and further include a first adjusting plate and a second adjusting plate, two ends of the first adjusting plate are respectively mounted on the first support seat and the second support seat by a first screw, and two ends of the second adjusting plate are respectively mounted on the first support seat by a second screw The first and second support seats are provided with a first limit pin and a second limit pin at both ends of the connecting plate, respectively, the first adjustment plate is provided with a first limit hole corresponding to the first limit pin, and the second adjustment plate is provided with a second limit hole corresponding to the second limit pin, the first limit pin is passed through the first limit hole from bottom to top, and the second limit pin is passed through the second limit hole from bottom to top. A vertical rotation axis is provided on the connecting plate, and the vertical rotation axis is rotatably arranged on the base, and a first adjustment hole is provided on the first support seat and the second support seat corresponding to the first screw, the aperture of the first adjustment hole is larger than the large diameter of the first screw, and a first limit nut is provided on the first screw, and a second adjustment hole is provided on the first support seat and the second support seat corresponding to the second screw, the aperture of the second adjustment hole is larger than the large diameter of the second screw, and a second limit nut is provided on the second screw.
2. The two-roller diamond wire cutting machine for stone with a wire wheel according to claim 1, characterized in that: The axis of the line passing wheel is non-parallel to the axis of the first line roller.
3. The two-roller diamond wire cutting machine for stone with a wire wheel according to claim 1, characterized in that: The first line roller is provided with a plurality of first line grooves, which are arranged along the circumference of the first line roller, the first line grooves are perpendicular to the axis of the first line roller, and the plurality of first line grooves are arranged along the axial direction of the first line roller; the second line roller is provided with a plurality of second line grooves, which are perpendicular to the axis of the second line roller, the second line grooves are arranged along the circumference of the second line roller, and the plurality of second line grooves are arranged along the axial direction of the second line roller; the third line groove is perpendicular to the axis of the line passing wheel.
4. The two-roller diamond wire cutting machine for stone with a wire wheel according to claim 1, characterized in that: It also includes a tension control device, which includes a support plate, a first swing arm, a second swing arm, a connecting shaft and a pushing mechanism. One end of the first swing arm is vertically installed on the connecting shaft, and the other end is connected to the pushing mechanism. One end of the second swing arm is vertically installed on the connecting shaft, and the other end is equipped with a tension wheel for winding the diamond wire. The connecting shaft is rotatably installed on the support plate, and the pushing mechanism is installed on the support plate.
5. The two-roller diamond wire cutting machine for stone with a wire wheel according to claim 1, characterized in that: It also includes a mounting frame, on which the first line roller, the second line roller and the line passing wheel are rotatably arranged, and the mounting frame is movably arranged on the frame, and also includes a driving mechanism for driving the mounting frame to move up and down.
6. The two-roller diamond wire cutting machine for stone with a wire wheel according to claim 5, characterized in that: The mounting frame is a cantilever mounting frame, one end of which is mounted on the frame so as to be movable up and down, and the other end of which is a free end extending away from the frame.
7. The two-roller diamond wire cutting machine for stone with a wire wheel as claimed in claim 5, characterized in that: The mounting frame includes a first mounting frame and a second mounting frame, the two ends of the first line roller are rotatably set on the first mounting frame and the second mounting frame respectively, the two ends of the second line roller are rotatably set on the first mounting frame and the second mounting frame respectively, and the two ends of the line passing wheel are rotatably set on the first mounting frame and the second mounting frame respectively.
8. The two-roller diamond wire cutting machine for stone with a wire wheel according to claim 1, characterized in that: The frame is provided with an adjustment mechanism for adjusting the inclination angle of the line-passing wheel, and the adjustment mechanism includes a first adjustment mechanism and a second adjustment mechanism. The first adjustment mechanism includes a first bracket, a first guide wheel arranged on the first bracket and a first electric push rod. The second adjustment mechanism includes a second bracket, a second guide wheel arranged on the second bracket and a second electric push rod. A first arc groove is provided on the first mounting bracket, and a second arc groove is provided on the second mounting bracket. The first guide wheel can be rotatably embedded in the first arc groove, and the second guide roller can be rotatably embedded in the second arc groove. The cylinder body of the first electric push rod is hinged on the first mounting bracket, and the piston rod of the first electric push rod is hinged on the axle of the first guide wheel and forms a driving end for driving the first guide wheel to roll in the first arc groove. The cylinder body of the second electric push rod is hinged on the second mounting bracket, and the piston rod of the second electric push rod is hinged on the axle of the second guide wheel and forms a driving end for driving the second guide wheel to roll in the second arc groove.
Citation Information
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