Large flat soft pack battery formation and capacity division device and battery formation and capacity division equipment

By designing a large-plane soft-pack battery synthesis and capacity distribution device, the drive mechanism is used to ensure that the battery is flat and the structure is uniform, and the lifting and power connection mechanisms improve heat dissipation and current, the problems of small energization current, poor heat dissipation and uneven structure of large-plane batteries are solved, and the quality of battery synthesis and capacity distribution is improved.

CN111786005BActive Publication Date: 2025-05-06SHENZHEN XINPU AUTOMATIC EQUIP CO LTD
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Patent Information

Application Number
CN202010694619.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-07-17
Publication Date
2025-05-06
Estimated Expiration
2040-07-17

AI Technical Summary

Technical Problem

When the existing battery fixtures turn on the battery, the current is small and the heat dissipation effect is poor. When the large-plane battery is placed vertically, the internal structure is unevenly distributed due to gravity, which affects the quality of the transformation and capacity separation.

Method used

A large-plane soft-pack battery-forming and capacitance distribution device is designed, including a bracket, a battery clamp, a driving mechanism, a lifting mechanism and a power connection mechanism. The battery clamp is in a vertical state through the driving mechanism to ensure that the battery is flat and the structure is uniform; it is flipped 90° after clamping to avoid the influence of gravity; the lifting mechanism and power connection mechanism are designed to extend the pole ears out of the clamp, increasing the heat dissipation performance, and achieving large currentization and capacity by increasing the cross-section of the conductive part of the power connection mechanism.

Benefits of technology

The increase in current and the improvement of heat dissipation performance during battery formation and capacity separation is achieved, the problem of uneven internal structure of the battery is avoided, and the improvement of the quality of battery formation and capacity separation is ensured.

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Abstract

The present invention belongs to the field of battery machinery, and in particular to a large flat soft-pack battery formation and capacity division device, comprising a bracket, a battery clamp, a driving mechanism, a lifting mechanism and a power connection mechanism; support seats are arranged on both sides of the upper end of the bracket, and rotating connecting shafts are arranged on both sides of the battery clamp, which are rotatably connected with the corresponding support seats; the battery clamp is used for positioning and clamping during battery formation or capacity division, and a clearance position for avoiding empty battery pole ears is arranged at the bottom of the battery clamp, and a driving mechanism is arranged on one of the support seats, which is used to drive the battery clamp to flip; the power connection mechanism is arranged in the bracket and located at the bottom end of the battery clamp, and the lifting end of the lifting mechanism is connected to the power connection mechanism, which is used to lift the power connection structure to rise and connect with the positive and negative pole ears of the battery clamped in the battery clamp to energize the battery. The driving mechanism drives the battery clamp to flip 90° to a horizontal state, thereby avoiding the uneven internal structure of the battery due to gravity, and ensuring the quality of battery formation or capacity division.
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Description

Technical Field

[0001] The invention belongs to the technical field of soft-pack battery machinery, and in particular relates to a large-plane soft-pack battery formation and capacity division device and a battery formation and capacity division equipment. Background Art

[0002] New energy is a concern of my country and even the world; soft-pack batteries are currently the most commonly used batteries for new energy, with a wide range of applications, involving many fields and huge usage. During the production process, soft-pack batteries need to undergo formation and capacity division. During formation and capacity division, the battery needs to be positioned, clamped, and powered on. The existing battery formation and capacity division fixture uses a PCB board to connect the battery; and the PCB board is set on the layer of the fixture; however, the conductive cross-sectional area of ​​the PCB board in the battery fixture of this structure is small, so the current of the power supply cannot be too large, and the battery's pole ear is pressed by the PCB board, and its heat dissipation effect is poor, so the heat of the pole ear will be transferred to the inside of the battery, affecting the quality of battery formation and capacity division; and the existing battery fixture is horizontally set, and the battery is placed vertically in the fixture. However, for large-plane batteries, when the battery is placed vertically, under the action of gravity, the internal structure of the battery will be unevenly distributed, so when the battery is formed and capacity divided, it will seriously affect the quality of the battery. Summary of the invention

[0003] The purpose of the present invention is to provide a large flat soft-pack battery formation and capacity distribution device, aiming to solve the problems that the current battery clamp will cause small current and poor heat dissipation when the battery is powered on, and the internal structure of the battery will be unevenly distributed when clamping the large flat battery.

[0004] To achieve the above-mentioned purpose, an embodiment of the present invention provides a large flat soft-pack battery formation and capacity division device, comprising a bracket, a battery clamp, a driving mechanism, a lifting mechanism and a power connection mechanism; support seats are relatively arranged on both sides of the upper end of the bracket, and rotating connecting shafts are arranged on both sides of the battery clamp, which are rotatably connected with the corresponding support seats; the battery clamp is used for positioning and clamping during battery formation or capacity division, and a clearance position for avoiding empty battery pole ears is arranged at the bottom of the battery clamp, and the driving mechanism is arranged on one of the support seats, and is used to drive the battery clamp to flip; the power connection mechanism is arranged in the bracket and is located at the bottom end of the battery clamp, and the lifting end of the lifting mechanism is connected to the power connection mechanism, which is used to lift the power connection structure to connect with the positive and negative pole ears of the battery clamped in the battery clamp to energize the battery.

[0005] Furthermore, a limiting support frame is provided on the bracket. When the driving mechanism drives the battery clamp to be horizontal, the battery clamp is supported on the bracket. When the driving mechanism drives the battery clamp to be vertical, the limiting support frame limits the battery clamp.

[0006] Furthermore, it also includes a plurality of battery positioning clamps for positioning and clamping batteries; the battery positioning clamps clamped with batteries are arranged between adjacent layer plates of the battery clamp.

[0007] Furthermore, the battery positioning clamp includes a first clamp, a second clamp, and a locking mechanism, and the locking mechanism is used to lock the first clamp and the second clamp; the first clamp and the second clamp are clamped together to form a accommodating cavity for accommodating the battery cell, and the upper end of the accommodating cavity is provided with a free position to avoid the battery exhaust port, and both sides and the lower end of the clamping surface of the first clamp are provided with clamping parts for pressing the battery edge seal on the inner side of the second clamp.

[0008] Furthermore, there are multiple clamping members arranged on both sides and the lower end of the clamping surface of the first clamping plate; the clamping members include a pressure block and a compression spring; a step hole for installing the pressure block is provided on the first clamping plate, and limiting parts are provided on both sides of the pressure block, one end of the pressure block passes through the step hole, and the two limiting parts are limited on the step surface of the step hole; the compression spring is arranged in the step hole, one end of the compression spring abuts against the top wall of the step hole, and the other end abuts against the end of the pressure block.

[0009] Furthermore, the first clamping plate includes a frame body, a cover plate and a silicone plate. The outer side of the frame body is provided with an inwardly recessed mounting position, the cover plate is installed in the mounting position, and the silicone plate is arranged on the inner side of the cover plate; the upper end of the inner side of the frame body is provided with a notch forming the avoidance position.

[0010] Furthermore, the locking mechanisms are provided in multiple groups and are arranged on the first clamping plate; the locking mechanisms include a connecting sleeve, a locking spring, a movable pin, a limit pin and a pressing sleeve; a mounting hole is provided on the inner side of the first clamping plate, a clearance through hole is provided at the bottom of the mounting hole, the connecting sleeve is installed in the mounting hole, a blind hole is provided in the connecting sleeve, a guide hole is provided at the bottom of the blind hole, the movable pin slides through the guide hole, the locking spring and the pressing sleeve are sequentially sleeved on one end of the movable pin extending into the blind hole, a limit ring is provided at the end of the movable pin for limiting the position of the pressing sleeve, and a There is a card slot for connecting with a tool for rotating the movable pin; the limit pin passes through the movable pin and extends out of one end of the blind hole, and the locking spring pushes the limit pin to be limited to the end of the connecting sleeve; the second clamping plate is provided with a connecting hole corresponding to the locking mechanism, and both sides of the connecting hole are provided with avoidance grooves for avoiding the limit pin; the pressing sleeve is pushed to compress the locking spring, so that the movable pin can slide along the guide hole, and the limit pin passes through the second clamping plate through the two avoidance grooves, and the movable pin is rotated so that the limit pin is misaligned with the avoidance groove and is limited to the outside of the first clamping plate.

[0011] Furthermore, supporting feet supported on the bottom of the battery clamp are provided on both sides of the bottom end of the battery positioning clamp.

[0012] Furthermore, a support plate extending upward is provided at the upper end of the second clamping plate, and a plurality of air avoidance areas are provided on the support plate, and the air avoidance areas are hollow structures; a plurality of support limiting parts are provided at the upper end of the first clamping plate, which are used to support and limit the battery exhaust port with the support plate.

[0013] Furthermore, a recessed cavity is provided on the inner side of the second clamping plate, and a fixing frame is provided in the cavity for positioning the battery cell.

[0014] Furthermore, the lifting mechanism includes telescopic cylinders arranged on both sides of the bracket, and a lifting plate connecting the piston rods of the two telescopic cylinders, and the power connection mechanism is arranged on the lifting plate.

[0015] Furthermore, the power connection mechanism includes a mounting frame and a pneumatic clamp; the mounting frame is connected to the lifting mechanism, and two mounting plates are provided on the mounting frame, and multiple rows of pneumatic clamps are provided on the two mounting plates, and the two clamping jaws of each pneumatic clamp are fixed on the power connection plate, and each power connection plate is electrically connected to the formation power supply or the capacity division power supply. A voltage detection probe is also provided on one of the power connection plates of the pneumatic clamp, and the voltage detection probe is electrically connected to the voltage detection mechanism of the formation or capacity division.

[0016] The battery formation and capacity separation equipment comprises a plurality of groups of large flat soft-pack battery formation and capacity separation devices; it also comprises a machine base, a feeding manipulator and a material frame, the machine base is provided with a translation guide rail, the feeding manipulator and the material frame are arranged on the translation guide rail, and a power mechanism for driving the feeding manipulator and the material frame to move along the translation guide rail is arranged on the feeding manipulator or the machine base; the plurality of groups of large flat soft-pack battery formation and capacity separation devices are arranged in sequence along both sides of the translation guide rail.

[0017] The above one or more technical solutions in the large flat soft-pack battery formation and capacity division device provided by the embodiment of the present invention have at least the following technical effects:

[0018] 1. When the battery is clamped into the battery fixture, the driving mechanism drives the battery fixture to be in a vertical state, and the battery is placed horizontally in the battery fixture and clamped, thereby ensuring the flatness of the battery and the uniform distribution of the internal structure of the battery; after the battery is clamped, the driving mechanism drives the battery fixture to flip 90° to a horizontal state, thereby avoiding the uneven internal structure of the battery due to gravity and ensuring the quality of battery formation or capacity distribution.

[0019] 2. When the battery is clamped in the battery fixture, when the power is connected, the lifting mechanism pushes the power connection mechanism to rise and clamp the positive and negative ears of the battery to energize the battery. Since the ears of the battery extend out of the battery fixture, its heat dissipation performance is increased to prevent the heat of the ears from being transferred to the inside of the battery; and since the battery fixture and the power connection mechanism are independent of each other, the cross-section of the conductive part of the power connection mechanism can be increased, thereby increasing the current, thereby realizing large current formation and capacity division.

[0020] The above one or more technical solutions in the battery formation and capacity separation equipment provided by the embodiment of the present invention have at least the following technical effects:

[0021] When the battery is clamped in the battery fixture, the power mechanism drives the loading robot and the battery to be formed or divided to move to the front end of the battery fixture, and the loading robot picks up the battery in the material frame and clamps it horizontally in the battery fixture. After the battery in the battery fixture is formed or divided, the loading robot takes out the battery in the battery fixture and places it in the material frame, thereby realizing automatic loading and unloading, realizing automated production, and improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0023] Figure 1 A structural diagram of a large flat soft-pack battery formation and capacity division device provided in an embodiment of the present invention.

[0024] Figure 2 A structural diagram of the battery fixture of the large flat soft-pack battery formation and capacity separation device provided in an embodiment of the present invention being rotated to a horizontal state.

[0025] Figure 3 A structural diagram of the battery positioning clamp described in the large flat soft-pack battery formation and capacity distribution device provided in an embodiment of the present invention.

[0026] Figure 4 An exploded view of the battery positioning clamp of the large flat soft-pack battery formation and capacity distribution device provided in an embodiment of the present invention.

[0027] Figure 5 A structural diagram of the first clamping plate of the large flat soft-pack battery formation and capacity distribution device provided in an embodiment of the present invention.

[0028] Figure 6 A structural diagram of the pressing member of the large flat soft-pack battery formation and capacity distribution device provided in an embodiment of the present invention.

[0029] Figure 7 An exploded view of the locking mechanism of the large flat soft-pack battery formation and capacity distribution device provided in an embodiment of the present invention.

[0030] Figure 8 A cross-sectional view of the locking mechanism portion of the large flat soft-pack battery formation and capacity distribution device provided in an embodiment of the present invention.

[0031] Fig. 9 for Figure 4 A magnified view is available.

[0032] Fig.10 A structural diagram of the second clamping plate of the large flat soft-pack battery formation and capacity distribution device provided in an embodiment of the present invention.

[0033] Fig.11 A structural diagram of the power connection structure of the large flat soft-pack battery formation and capacity division device provided in an embodiment of the present invention.

[0034] Fig.12 A structural diagram of the pneumatic clamp of the large flat soft-pack battery formation and capacity separation device provided in an embodiment of the present invention.

[0035] Fig.13 A structural diagram of a battery formation and capacity separation device provided in an embodiment of the present invention. DETAILED DESCRIPTION

[0036] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

[0037] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0038] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0039] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0040] In one embodiment of the present invention, referring to Figure 1 and Figure 2A large flat soft-pack battery formation and capacity division device 1 comprises a bracket 100, a battery clamp 200, a driving mechanism 300, a lifting mechanism 400 and a power connection mechanism 500. Support seats 101 are arranged on both sides of the upper end of the bracket 100, and rotating connecting shafts 201 are arranged on both sides of the battery clamp 200, which are rotatably connected with the corresponding support seats 101. Specifically, a bearing seat is arranged on the support seat 101, and the rotating connecting shaft 201 is connected to the bearing in the corresponding bearing seat. The battery clamp 200 is used for positioning and clamping during battery formation or capacity division. The bottom of the battery clamp 200 is provided with a clearance position 202 for avoiding empty battery pole ears. The driving mechanism 300 is arranged on one of the support seats 101, and is used to drive the battery clamp 200 to flip. The power connection mechanism 500 is arranged in the bracket 100 and is located at the bottom end of the battery clamp 200. The lifting end of the lifting mechanism 400 is connected to the power connection mechanism 500, which is used to lift the power connection structure 500 to connect with the positive and negative ears of the battery clamped in the battery clamp 200 to energize the battery. In this embodiment, when the battery is clamped into the battery clamp 200, the driving mechanism 300 drives the battery clamp to be in a vertical state, and the battery is placed horizontally in the battery clamp 200 and clamped, thereby ensuring that the battery is flat and the internal structure of the battery is evenly distributed. After the battery is clamped, the driving mechanism 300 drives the battery clamp 200 to flip 90° to a horizontal state, thereby avoiding the uneven internal structure of the battery due to gravity and ensuring the quality of battery formation or capacity distribution. When the battery is clamped in the battery clamp 200, when the power is connected, the lifting mechanism 400 pushes the power connection mechanism 500 to rise and clamp the positive and negative ears of the battery, so as to energize the battery. Since the ears of the battery extend out of the battery clamp, the heat dissipation performance is increased, and the heat of the ears is prevented from being transferred to the inside of the battery. And since the battery clamp and the power connection mechanism are independent of each other, the cross-section of the conductive part of the power connection mechanism can be increased, thereby increasing the current, thereby realizing large current formation and capacity division.

[0041] More specifically, in this embodiment, a battery is disposed between adjacent layers in the battery clamp 200 , and when the battery is clamped, the layers are pushed by power to compress the battery.

[0042] Furthermore, in an embodiment of the driving mechanism 300 , the driving mechanism 300 is an electric mechanism, including a driving motor disposed on the support seat 101 and a transmission mechanism for connecting the driving motor and the rotating connecting shaft 201 .

[0043] Furthermore, in another embodiment of the driving mechanism 300, the driving mechanism 300 includes a gear disposed on the rotating connecting shaft 201, a cylinder disposed on the supporting seat 201, and a rack connected to the cylinder piston rod, wherein the rack is meshed with the gear.

[0044] Furthermore, a limiting support frame 110 is also provided on the bracket 100. When the driving mechanism 300 drives the battery clamp 200 to rotate to a horizontal state, the bottom of the battery clamp 200 is supported on the bracket 100. When the driving mechanism 300 drives the battery clamp 200 to rotate to a vertical state, the limiting support frame 110 limits the battery clamp 200.

[0045] Furthermore, the large flat soft pack battery formation and capacity division device also includes a plurality of battery positioning clamps 600, please refer to Figure 1 and Figure 2 , used to position and clamp the battery. The battery positioning clamp 600 clamped with the battery is arranged between adjacent layers of the battery clamp 200. In this embodiment, for large flat batteries, due to their large volume, they are easy to deform and will cause the problem of uneven internal structure distribution. Therefore, when forming or dividing the large flat battery, the battery is positioned and clamped by the battery positioning clamp 600 to ensure that the battery is flat and the internal structure is evenly distributed. Ensure that the battery can be formed and divided normally, and ensure the quality of the battery.

[0046] Further, refer to Figure 3 and Figure 4 The battery positioning clamp 600 includes a first clamp 610, a second clamp 620, and a locking mechanism 630, wherein the locking mechanism 630 is used to lock the first clamp 610 and the second clamp 620; the first clamp 610 and the second clamp 620 are clamped together to form a accommodating cavity for accommodating battery cells, and a free position for avoiding the battery exhaust port is provided at the upper end of the accommodating cavity, and pressing members 640 are provided on both sides and the lower end of the clamping surface of the first clamp 610, which are used to press the battery edge seal on the inner side of the second clamp 620. In this embodiment, the battery cell portion of the large planar battery is placed in a accommodating cavity formed by the first clamping plate 610 and the second clamping plate 620, and the unsealed end of the battery passes through the avoidance position. The locking mechanism 630 locks the first clamping plate 610 and the second clamping plate 620, so that the clamping member 640 presses the sealed edge of the battery on the inner side of the second clamping plate 620, thereby tightening the battery, thereby fixing and positioning the battery and preventing it from deforming. Therefore, during battery processing and production, deformation can be prevented, and normal production and transportation during the production process can be ensured.

[0047] Further, refer to Figure 5 and Figure 6, there are multiple pressing members 640 arranged on both sides and the lower end of the clamping surface of the first clamping plate 610; the pressing members 640 include a pressing block 641 and a compression spring 642. The first clamping plate 610 is provided with a step hole for installing the pressing block 641, and the two sides of the pressing block 641 are provided with limiting parts 643, one end of the pressing block 641 passes through the step hole, and the two limiting parts 643 are limited on the step surface of the step hole; the compression spring 642 is arranged in the step hole, one end of the compression spring 642 abuts against the top wall of the step hole, and the other end abuts against the end of the pressing block 641. In this embodiment, when the first clamping plate 610 and the second clamping plate 620 press the battery, when the pressing block 641 contacts the second clamping plate 620, the compression spring 642 is compressed to press the edge of the battery, and at the same time, the first clamping plate 610 and the second clamping plate 620 move toward each other to further fix the battery cell.

[0048] Further, refer to Figure 4 , Figure 5 and Figure 6 The first clamping plate 610 includes a frame 611, a cover plate 612 and a silicone plate 613. The outer side of the frame 611 is provided with an inwardly recessed mounting position, the cover plate 612 is installed in the mounting position, and the silicone plate 613 is arranged on the inner side of the cover plate 612; the upper end of the inner side of the frame 611 is provided with a notch forming the avoidance position. In this embodiment, when positioning the battery, the cover plate 612 and the silicone plate 613 are pressed together with the second clamping plate 620 to protect the battery, and the frame 611 is used to position the battery. In addition, the cover plate 612 can also limit the end of the compression spring 642.

[0049] Furthermore, the locking mechanism 630 is provided in multiple groups and is disposed on the first clamping plate 610. Figure 7 , Figure 8 and Fig. 9The locking mechanism 630 includes a connecting sleeve 631, a locking spring 632, a movable pin 633, a limiting pin 634 and a pressing sleeve 635. A mounting hole 614 is provided on the inner side of the first clamping plate 610, and a through hole for avoiding air is provided at the bottom of the mounting hole 614. The connecting sleeve 631 is installed in the mounting hole 614, and a blind hole is provided in the connecting sleeve 631. A guide hole is provided at the bottom of the blind hole, and the movable pin 633 passes through the guide hole in a sliding manner. The locking spring 632 and the pressing sleeve 635 are sequentially sleeved on one end of the movable pin 633 extending into the blind hole. A limiting ring 636 for limiting the pressing sleeve 635 is provided at the end of the movable pin 633. A card slot is provided at the end of the movable pin 633 to facilitate connection with a tool for rotating the movable pin 633. The limit pin 634 passes through the movable pin 633 and extends out of one end of the blind hole. The locking spring 632 pushes the limit pin 634 to be limited at the end of the connecting sleeve 631. The second clamping plate 620 is provided with a connecting hole 621 corresponding to the locking mechanism 630, and both sides of the connecting hole 621 are provided with a clearance groove 622 for avoiding the limit pin 634. The pressing sleeve 635 is pushed to compress the locking spring 632, so that the movable pin 633 can slide along the guide hole, and the limit pin 634 passes through the second clamping plate 620 through the two clearance grooves 622. The movable pin 633 is rotated so that the limit pin 634 is misaligned with the clearance groove 622 and is limited on the outside of the first clamping plate 610. In this embodiment, when the first clamping plate 610 and the second clamping plate 620 are locked, they are locked by the locking mechanism 630; specifically, by pushing the pressing sleeve 635, the locking spring 632 is engaged, so that the locking spring 632 releases the movable pin 633, so that the movable pin 633 can rotate freely; therefore, when the movable pin 633 is rotated, the limiting pin 634 is misaligned with the avoidance groove 622, and the limiting ring 636 of the movable pin 633 and the locking spring 632 will not cause friction, which can not only avoid wear of both, but also smoothly rotate the movable pin 633. In addition, in this embodiment, the locking spring 632 is used to provide the locking force, so that the clamping force is too large to crush the battery, thereby protecting the battery.

[0050] For further information, please refer to Fig. 9 , positioning grooves 623 are further provided on the outer side of the second clamping plate 620 and are located on both sides of the connecting hole 621. The positioning grooves 623 and the avoiding grooves 622 are staggered. Specifically, the positioning grooves 623 and the avoiding grooves 622 are staggered by 90 degrees. In this embodiment, when the limiting pin 634 is limited on the outer side of the second clamping plate 620, the limiting pin 634 is positioned in the positioning groove 623 to prevent the movable pin 633 from rotating.

[0051] Furthermore, a pressing ring 637 is extended outwardly from the periphery of the pressing sleeve 635, and the limiting ring 636 is located inside the pressing ring 637. In this embodiment, the pressing sleeve 635 can be pushed by squeezing the pressing ring 637, so that the pressing sleeve 635 is easily squeezed.

[0052] Further, refer to Figure 3 and Fig.10 The two sides of the bottom of the battery positioning clamp 600 are also provided with supporting feet 601 supported on the bottom of the battery clamp 200. In this embodiment, the two supporting feet 601 of the battery positioning clamp 600 are supported on the bottom of the battery clamp 200, so that the battery positioning clamp 600 holding the battery can be supported in the battery clamp 200 and located between the layers.

[0053] Furthermore, the upper end of the second clamping plate 620 is provided with a support plate 623 extending upward, and a plurality of air avoidance areas are provided on the support plate, and the air avoidance areas are hollow structures; the upper end of the first clamping plate 610 is provided with a plurality of support limiters 615, which are used to support and limit the battery exhaust port with the support plate 623. In this embodiment, the support plate 623 and the support limiter 615 play a guiding and supporting role on the battery mouth, which is convenient for liquid injection and exhaust, etc. Furthermore, the height of the support limiter 615 is less than the height of the support plate 623.

[0054] Furthermore, a recessed cavity 624 is provided on the inner side of the second clamping plate 620, and a fixing frame 625 is provided in the cavity 624 for positioning the battery cell. In this embodiment, when the battery is clamped between the first clamping plate 610 and the second clamping plate 620, the fixing frame 625 plays a role in positioning the battery cell, further avoiding battery deformation and ensuring uniform distribution of the structure inside the battery cell.

[0055] Further, refer to 1 and Figure 2 The lifting mechanism 400 includes two telescopic cylinders 410 disposed on the bracket 100, and a lifting plate 420 connecting the piston rods of the two telescopic cylinders 410, and the power connection mechanism 500 is disposed on the lifting plate 420. In this embodiment, the lifting plate 420 is driven upward by the telescopic cylinder 410, so that the tabs of the battery of the power connection mechanism 500 are connected.

[0056] Further, refer to Fig.11 and Fig.12The power connection mechanism 500 includes a mounting frame 510 and a pneumatic clamp 520. The mounting frame 510 is connected to the lifting mechanism 400. Two mounting plates 511 are provided on the mounting frame 510. Multiple rows of pneumatic clamps 520 are provided on the two mounting plates 511. The two jaws of each pneumatic clamp 520 are fixed on a power connection plate 521. Each power connection plate 521 is electrically connected to a formation power source or a capacity division power source. A voltage detection probe 522 is also provided on one of the power connection plates 521 of the pneumatic clamp 520. The voltage detection probe 522 is electrically connected to a voltage detection mechanism of the formation or capacity division. In this embodiment, the lifting mechanism 400 lifts the power connection mechanism 500 upward, so that the battery's pole ear extends between the two power connection plates 521 of the corresponding pneumatic clamp 520, and the pneumatic clamp 520 drives the two power connection plates 521 to clamp the corresponding pole ear, so as to energize the battery; since the battery is energized by the power connection plate 521, and since the power connection plate 521 is set on the pneumatic clamp 520, the thickness of the power connection plate 521 can be increased to increase the current size, thereby meeting the large current formation.

[0057] Battery formation and capacity separation equipment, including multiple groups of large flat soft pack battery formation and capacity separation devices 1; also includes a base 700, a loading robot (not shown in the figure) and a material frame (not shown in the figure), please refer to Fig.13 , the base 700 is provided with a translation guide rail, the loading manipulator and the material frame are arranged on the translation guide rail, and the loading manipulator or the base is provided with a power mechanism for driving the loading manipulator and the material frame to move along the translation guide rail; multiple groups of the large flat soft pack battery formation and capacity division devices are arranged in sequence along both sides of the translation guide rail. When the battery is clamped in the battery fixture, the power mechanism drives the loading manipulator and the battery to be formed or divided to move to the front end of the battery fixture, and the loading manipulator picks up the battery in the material frame and clamps it horizontally in the battery fixture, and the driving mechanism 300 drives the battery fixture 200 to flip to a horizontal state to realize the battery connection and formation or capacity division. After the battery formation or capacity division in the battery fixture is completed, the driving mechanism 300 drives the battery fixture 200 to flip to a vertical state, and then the loading manipulator takes out the battery in the battery fixture and places it in the material frame, thereby realizing automatic loading and unloading, realizing automated production, and improving efficiency.

[0058] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A large flat soft pack battery formation and capacity division device, characterized in that: It comprises a bracket, a battery clamp, a driving mechanism, a lifting mechanism and a power connection mechanism; support seats are arranged oppositely on both sides of the upper end of the bracket, and rotating connecting shafts are arranged on both sides of the battery clamp, which are rotatably connected with the corresponding support seats; the battery clamp is used for positioning and clamping during battery formation or capacity division, and a clearance position for avoiding empty battery pole ears is arranged at the bottom of the battery clamp, and the driving mechanism is arranged on one of the supporting seats, and is used to drive the battery clamp to flip; the power connection mechanism is arranged in the bracket and located at the bottom end of the battery clamp, and the lifting end of the lifting mechanism is connected to the power connection mechanism, which is used to lift the power connection structure to connect with the positive and negative pole ears of the battery clamped in the battery clamp, so as to energize the battery; The lifting mechanism comprises telescopic cylinders arranged on both sides of the bracket, and a lifting plate connecting the piston rods of the two telescopic cylinders, and the power connection mechanism is arranged on the lifting plate; The power connection mechanism includes a mounting frame and a pneumatic clamp; the mounting frame is connected to the lifting mechanism, and two mounting plates are provided on the mounting frame, and multiple rows of pneumatic clamps are provided on the two mounting plates. The two clamping jaws of each pneumatic clamp are fixed on the power connection plate, and each power connection plate is electrically connected to a formation power supply or a capacity division power supply. A voltage detection probe is also provided on one of the power connection plates of the pneumatic clamp, and the voltage detection probe is electrically connected to a voltage detection mechanism of the formation or capacity division.

2. The large flat soft pack battery formation and capacity separation device according to claim 1, characterized in that: The bracket is also provided with a limiting support frame. When the driving mechanism drives the battery clamp to be horizontal, the battery clamp is supported on the bracket. When the driving mechanism drives the battery clamp to be vertical, the limiting support frame limits the battery clamp.

3. The large flat soft pack battery formation and capacity separation device according to claim 1, characterized in that: It also includes a plurality of battery positioning clamps for positioning and clamping batteries; the battery positioning clamps clamped with batteries are arranged between adjacent layer plates of the battery clamp.

4. The large flat soft pack battery formation and capacity separation device according to claim 3, characterized in that: The battery positioning clamp includes a first clamp, a second clamp, and a locking mechanism, wherein the locking mechanism is used to lock the first clamp and the second clamp; the first clamp and the second clamp are clamped together to form a accommodating cavity for accommodating battery cells, and the upper end of the accommodating cavity is provided with a free position to avoid the battery exhaust port, and both sides and the lower end of the clamping surface of the first clamp are provided with clamping parts for pressing the battery edge seal on the inner side of the second clamp.

5. The large flat soft pack battery formation and capacity separation device according to claim 4, characterized in that: There are multiple clamping members arranged on both sides and the lower end of the clamping surface of the first clamping plate; the clamping members include a pressure block and a compression spring; a step hole for installing the pressure block is provided on the first clamping plate, and limiting parts are provided on both sides of the pressure block, one end of the pressure block passes through the step hole, and the two limiting parts are limited on the step surface of the step hole; the compression spring is arranged in the step hole, one end of the compression spring abuts against the top wall of the step hole, and the other end abuts against the end of the pressure block.

6. The large flat soft pack battery formation and capacity separation device according to claim 4, characterized in that: The first clamping plate includes a frame, a cover plate and a silicone plate. The outer side of the frame is provided with an inwardly recessed mounting position, the cover plate is installed in the mounting position, and the silicone plate is arranged on the inner side of the cover plate; the upper end of the inner side of the frame is provided with a notch forming the avoidance position.

7. The large flat soft pack battery formation and capacity separation device according to claim 4, characterized in that: The locking mechanisms are provided in multiple groups and are arranged on the first clamping plate; the locking mechanisms include a connecting sleeve, a locking spring, a movable pin, a limit pin and a pressing sleeve; a mounting hole is provided on the inner side of the first clamping plate, a through hole for avoiding air is provided at the bottom of the mounting hole, the connecting sleeve is installed in the mounting hole, a blind hole is provided in the connecting sleeve, a guide hole is provided at the bottom of the blind hole, the movable pin slides through the guide hole, the locking spring and the pressing sleeve are sequentially sleeved on one end of the movable pin extending into the blind hole, a limit ring for limiting the pressing sleeve is provided at the end of the movable pin, and a clamp is provided at the end of the movable pin The groove is convenient for connecting with a tool for rotating the movable pin; the limit pin passes through the movable pin and extends out of one end of the blind hole, and the locking spring pushes the limit pin to be limited to the end of the connecting sleeve; the second clamping plate is provided with a connecting hole corresponding to the locking mechanism, and the two sides of the connecting hole are provided with avoidance grooves for avoiding the limit pin; the pressing sleeve is pushed to compress the locking spring, so that the movable pin can slide along the guide hole, and the limit pin passes through the second clamping plate through the two avoidance grooves, and the movable pin is rotated so that the limit pin is misaligned with the avoidance groove and is limited to the outside of the first clamping plate.

8. The large flat soft pack battery formation and capacity separation device according to any one of claims 4 to 7, characterized in that: Support feet supported on the bottom of the battery clamp are also provided on both sides of the bottom end of the battery positioning clamp.

9. The large flat soft pack battery formation and capacity separation device according to any one of claims 4 to 7, characterized in that: The upper end of the second clamping plate is provided with a support plate extending upward, and a plurality of avoidance areas are provided on the support plate, and the avoidance areas are hollow structures; the upper end of the first clamping plate is provided with a plurality of support limiting parts for supporting and limiting the battery exhaust port with the support plate.

10. The large flat soft pack battery formation and capacity separation device according to any one of claims 4 to 7, characterized in that: A recessed cavity is provided on the inner side of the second clamping plate, and a fixing frame is provided in the cavity for positioning the battery cell.

11. Battery formation and capacity separation equipment, characterized in that: It comprises a plurality of groups of large flat soft-pack battery formation and capacity separation devices as described in any one of claims 1 to 10; it also comprises a machine base, a loading robot and a material frame, the machine base is provided with a translation guide rail, the loading robot and the material frame are arranged on the translation guide rail, and the loading robot or the machine base is provided with a power mechanism for driving the loading robot and the material frame to move along the translation guide rail; a plurality of groups of large flat soft-pack battery formation and capacity separation devices are arranged in sequence along both sides of the translation guide rail.

Citation Information

Patent Citations

  • Large-plane soft package battery formation and capacity grading device and battery formation and capacity grading equipment

    CN212783536U