Battery positioning and pressing device

By designing a battery positioning and pressing device, the automatic positioning and pressing of the battery is achieved by using horizontal and vertical driving mechanisms, the problem of high working intensity and low efficiency of the battery pressure installation process is solved, and production efficiency is improved and workers are reduced.

CN111872895BActive Publication Date: 2025-08-19AISINO CORPORATION
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Patent Information

Application Number
CN202010803498.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-08-11
Publication Date
2025-08-19
Estimated Expiration
2040-08-11

AI Technical Summary

Technical Problem

In the prior art, the battery pressure-installation process has high working intensity and low efficiency, which has become a bottleneck in the PCB production line. In particular, the oblique placement and oblique down pressure of the button battery lead to limited room for finger fatigue and efficiency improvement.

Method used

A battery positioning and pressing device is designed, including a horizontal drive motor, a vertical drive mechanism and a positioning and pressing mechanism. Using the combination of a limit block and a pressing rod, the battery is automatically positioned and pressed through horizontal and vertical drives, simulating the tilt pressing action of a human hand.

Benefits of technology

The battery pressure installation is automated, which reduces the intensity of people's work, improves efficiency, avoids workers' finger fatigue, and adapts to the automation needs of PCB production lines.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a battery positioning and pressing device, which relates to the field of battery installation technology and solves the technical problems of high manual labor intensity and low efficiency in the prior art battery pressing process. The device includes a horizontal drive motor, a vertical drive mechanism, and a positioning and pressing mechanism; wherein the positioning and pressing mechanism includes a limit block and a pressing rod provided on the limit block, a mounting groove is provided in the limit block, the pressing rod is hinged in the mounting groove, a reset member is connected between the pressing rod and the limit block, and a limit groove is provided on the outer wall of the limit block near the mounting groove. The present invention is used for battery buckle installation on a circuit board, and the limit block of the positioning and pressing mechanism is used to limit the arbitrary movement of the battery, the limit block is driven by a motor to push the battery to move horizontally, and the pressing rod is used to press the battery to provide power for the vertical movement of the battery.
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Description

Technical Field

[0001] The present invention relates to the technical field of battery installation, and in particular to a battery positioning and pressing device. Background Art

[0002] Currently, the process of pressing button batteries onto PCBs (printed circuit boards) is entirely manual. Due to the structural design of the battery holder, the battery needs to be placed diagonally into the holder first, then pressed down diagonally to push it into the holder. Battery pressing is a repetitive, high-intensity operation. The human finger joints, especially the thumb joints, are prone to fatigue and pain after prolonged pressing, and the thumbs may even need to be wrapped with tape to assist with the operation. At the same time, manual operations can only improve efficiency by increasing the proficiency of workers. Once the worker's efficiency reaches a certain level, there is limited room for further improvement. With the continuous improvement of the automation level of front-end and back-end processes such as PCB (printed circuit board) patching and PCB paneling, the battery pressing process has become a bottleneck in the entire production line. In terms of efficiency and labor costs, it is urgently needed to be improved.

[0003] Therefore, it is necessary to design a device that can realize battery pressing and a matching automated machine to replace manual work, so as to solve the technical problems of high manual labor intensity and low efficiency in the above-mentioned battery pressing process. Summary of the Invention

[0004] The present invention aims to provide a battery positioning and press-fitting device that addresses the technical issues of high manual labor intensity and low efficiency in the prior art battery press-fitting process. The various technical effects achieved by the preferred technical solution among the various technical solutions provided by the present invention are detailed below.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] The battery positioning and pressing device provided by the present invention includes a horizontal drive motor, a vertical drive mechanism and a positioning and pressing mechanism;

[0007] The positioning and pressing mechanism includes a limit block and a pressing rod provided on the limit block, a mounting groove is provided in the limit block, the pressing rod is hinged in the mounting groove, a reset member is connected between the pressing rod and the limit block, and a limit groove is provided on the outer wall of the limit block near the mounting groove;

[0008] The horizontal driving motor is connected to the limit block to drive the positioning and pressing mechanism to move horizontally;

[0009] The vertical driving mechanism abuts against the pressing rod to push the pressing rod out of the installation slot.

[0010] Preferably, one end of the pressing rod is hinged to the limit block via a hinge, and the other end is connected to the limit block via the reset member.

[0011] Preferably, the reset member is a spring, one end of the spring is connected to the pressing rod, and the other end of the spring is connected to the limiting block.

[0012] Preferably, an arc-shaped wall structure is provided on one side of the limiting groove, and a pressing block is provided on the other side.

[0013] Preferably, the limiting groove is symmetrical along the axis of the installation groove, and the pressing blocks are two and are respectively arranged in the limiting grooves on both sides of the installation groove.

[0014] Preferably, a contact block is further included, and the contact block is arranged on the pressing rod and close to one side of the limiting groove.

[0015] Preferably, a through hole is provided on the limit block, one end of the through hole is connected to the mounting slot, and the other end passes through the end of the limit block away from the limit slot, and one end of the vertical drive mechanism is passed through the through hole to abut against the pressing rod.

[0016] Preferably, the vertical driving mechanism includes an air compressor and a cylinder, the air compressor is connected to the cylinder, and the piston rod of the cylinder penetrates into the through hole and the pressing rod.

[0017] Preferably, there are multiple positioning and pressing mechanisms, all of which are connected to the horizontal drive motor and the vertical drive mechanism.

[0018] Preferably, it further comprises a placement table, on which a receiving groove is provided, the receiving groove is used to hold the circuit board, and the positioning and pressing mechanism is located above the placement table.

[0019] The technical solution provided by the present invention includes a horizontal drive motor, a vertical drive mechanism and a positioning and pressing mechanism; the horizontal drive motor and the vertical drive mechanism are both connected to the positioning and pressing mechanism and provide power for the positioning and pressing mechanism. At the same time, a limit groove is set on the limit block of the positioning and pressing mechanism. The limit groove is used to limit the arbitrary movement of the button battery. At this time, the horizontal drive motor pushes the limit block to move and drives the battery to move horizontally at the same time, and then pushes the pressing rod through the vertical drive mechanism to indirectly push the battery, so that the battery is buckled onto the PCB circuit board, and finally realizes the purpose of simulating a human hand tilting and pressing the button battery to achieve the purpose of buckling the battery.

[0020] The preferred technical solution of the present invention can also produce at least the following technical effects: the reset member is a spring, one end of the spring is connected to the pressing rod, and the other end is connected to the limit block. The spring can store force when the vertical drive mechanism pushes the pressing rod to move, and can drive the pressing rod to return to its original position when the vertical drive mechanism stops returning to its original position.

[0021] An arc-shaped sidewall structure is provided on one side of the limiting groove, and a pressing block is provided on the other side. The arc-shaped sidewall structure can fit the arc-shaped edge of the button battery, thereby better limiting the movement of the button battery, and the pressing block can press the button battery to prevent it from popping out.

[0022] A through hole is provided on the limit block, and the through hole extends into the mounting groove. In this structural form, a vertical driving mechanism can be provided at one end of the limit block away from the limit groove, and then penetrate into the through hole to contact the pressing rod to push the pressing rod to move;

[0023] There are multiple positioning and pressing mechanisms, all of which are connected to the horizontal drive motor and the vertical drive mechanism. The arrangement of multiple positioning and pressing mechanisms can simultaneously install batteries on multiple PCB boards. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0025] Figure 1 This is a schematic diagram of the bottom structure of the positioning and pressing mechanism provided by an embodiment of the present invention;

[0026] Figure 2 1 is a schematic diagram of the top structure of the positioning and pressing mechanism provided in an embodiment of the present invention;

[0027] Figure 3 1 is a schematic diagram of the overall structure of a battery positioning and pressing device provided by an embodiment of the present invention;

[0028] Figure 4 The figure is a schematic diagram of the contact position structure of the battery positioning and pressing device provided by an embodiment of the present invention when the battery is being installed.

[0029] In the figure, 1-positioning and pressing mechanism; 2-horizontal drive motor; 3-vertical drive mechanism; 4-limiting block; 5-pressing rod; 6-mounting slot; 7-resetting member; 8-limiting slot; 9-hinge member; 10-arc-shaped wall structure; 11-pressing block; 12-contact block; 13-through hole; 14-air compressor; 15-cylinder; 16-placing table; 17-accommodating slot; 18-button battery holder; 19-button battery; 20-threaded hole. DETAILED DESCRIPTION

[0030] To make the objectives, technical solutions, and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other implementations obtained by those of ordinary skill in the art without inventive effort are within the scope of protection of the present invention.

[0031] The specific embodiment of the present invention provides a battery positioning and pressing device, comprising a horizontal drive motor 2, a vertical drive mechanism 3 and a positioning and pressing mechanism 1; Figure 1 -Attached Figure 4 As shown, the horizontal drive motor 2 and the vertical drive mechanism 3 are both connected to the positioning and pressing mechanism 1, and the horizontal drive motor 2 is used to provide horizontal power for the positioning and pressing mechanism 1, while the vertical drive mechanism 3 is used to provide vertical power for the positioning and pressing mechanism 1; the most important thing is that the positioning and pressing mechanism 1 also includes a limit block 4 and a pressing rod 5 arranged on the limit block 4, in order to limit the arbitrary movement of the button battery 19 when the positioning and pressing mechanism 1 contacts the button battery 19, a limit groove 8 is provided on the limit block 4, and the limit groove 8 can make the button battery 19 stop when the positioning and pressing mechanism 1 contacts the button battery 19. The battery 19 is located inside the limiting groove 8, and as the positioning and pressing mechanism 1 moves horizontally, it is always in the limiting groove 8; at the same time, it is also necessary to provide a power for the vertical buckle installation of the button battery 19, so a mounting groove 6 is set in the limiting block 4, and the pressing rod 5 is hinged in the mounting groove 6, and the reset part 7 is connected between the pressing rod 5 and the limiting block 4. It is worth mentioning that the mounting groove 6 and the limiting groove 8 are connected. In this way, the pressing rod 5 installed in the mounting groove 6 can enter the limiting groove 8 when pushed by the vertical driving mechanism 3, act on the button battery 19 and buckle the button battery 19 onto the button battery holder 18.

[0032] The hinge connection between the pressing rod 5 and the limit block 4 can be achieved through a hinge 9 . One end of the pressing rod 5 is hinged to the limit block 4 through the hinge 9 , and the other end is connected to the limit block 4 through a reset member 7 .

[0033] The reset member 7 can be a spring. When a spring is used, one end of the spring is connected to the pressing rod 5, and the other end is connected to the limit block 4. At this time, when the vertical drive mechanism 3 applies external force to the pressing rod 5 again, the spring accumulates force. When the vertical drive mechanism 3 no longer applies external force, the spring drives the pressing rod 5 back to its original position.

[0034] The horizontal drive motor 2 needs to be connected to the limit block 4 to provide horizontal power to the limit block 4. The horizontal drive motor 2 used in this application can be a linear motor or a screw nut motor, which only needs to provide a linear motion for the positioning and pressing mechanism 1;

[0035] The vertical driving mechanism 3 abuts against the pressing rod 5 to push the pressing rod 5 out of the installation slot 6; Figure 3 As shown, the vertical drive mechanism 3 includes an air compressor 14 and a cylinder 15. The air compressor 14 is connected to the cylinder 15, and the air compressor 14 provides high-pressure gas to the cylinder 15. A solenoid valve can also be set on the pipeline connecting the air compressor 14 and the cylinder 15 to control the on and off of the gas and indirectly control the movement of the piston rod of the cylinder 15. The piston rod of the cylinder 15 is connected to the pressing rod 5. In order to make the structure more compact, the piston rod of the cylinder 15 can be deeply inserted into the mounting groove 6 inside the limit block 4 to directly contact the pressing rod. Therefore, a through hole 13 is provided on the limit block 4. The through hole 13 is provided at the end of the limit block 4 opposite to the limit groove 8. One end of the through hole 13 is connected to the mounting groove 6, and the other end passes through the end of the limit block 4 away from the limit groove 8. The piston rod of the cylinder 15 is inserted into the through hole 13 and abuts against the pressing rod 5. In this way, power is provided to the pressing rod 5, avoiding the problem that the piston rod is externally placed and the structure is not compact and occupies a large space.

[0036] In order to fit the curved edge of the button battery 19, one side of the limiting groove 8 is set as a curved wall structure 10, and a pressing block 11 is set on the other side. The curved wall structure 10 can fit the side wall of the button battery 19 as much as possible, so that when the limiting block 4 pushes the button battery 19 again, it can effectively prevent the button battery 19 from moving in other directions. At the same time, the pressing block 11 presses the end face of the button battery 19. Since the button battery 19 is in an unfastened state on the button battery seat 18, it is tilted. Figure 4 As shown in FIG, the corresponding pressure block 11 is particularly effective in preventing the button battery 19 from being ejected from the button battery holder 18 when the limit block 4 applies external force to the button battery 19. Moreover, the pressure block 11 can also be made of a flexible material, such as rubber, to avoid damage to the battery.

[0037] The limiting groove 8 is symmetrical along the axis of the mounting groove 6. When the pressing rod 5 moves out from the inside of the mounting groove 6, it will directly abut against the center line of the button battery 19, which can apply more balanced force to the button battery 19. There are two corresponding pressing blocks 11, which are respectively arranged in the limiting grooves 8 on both sides of the mounting groove 6.

[0038] To prevent damage to the button battery 19, a relatively soft contact block 12 can be provided on the pressing rod 5. The contact block 12 is provided on the pressing rod 5 and is close to the side of the limiting groove 8. When the pressing rod 5 contacts the button battery 19, the contact block 12 can contact the button battery 19. The contact block 12 can be made of plastic or rubber, and the pressing rod 5 and the contact block 12 are fixedly connected.

[0039] It is also necessary to set up a placement table 16 for placing circuit boards. A receiving groove 17 is set on the placement table 16. The receiving groove 17 is used to hold the circuit boards. The positioning and pressing mechanism 1 is located above the placement table 16. In order to improve the simultaneous installation of multiple button batteries 19 on multiple circuit boards, multiple circuit boards are placed inside the receiving groove 17. The corresponding positioning and pressing mechanisms 1 also need to be designed in multiples, and the multiple positioning and pressing mechanisms 1 are all connected to the horizontal drive motor 2 and the vertical drive mechanism 3; multiple positioning and pressing mechanisms 1 can be fixed to the board, so a threaded hole 20 is set on one end face of the through hole 13 of the limit block 4 to realize the installation of the positioning and pressing mechanism 1. The multiple positioning and pressing mechanisms 1 correspond one by one to the button batteries 19 of the multiple circuit boards. This method can simultaneously install multiple button batteries 19. It can improve work efficiency and avoid the problem of high manual labor intensity causing damage to human hands.

[0040] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. A battery positioning and pressing device, characterized in that: It comprises a horizontal drive motor (2), a vertical drive mechanism (3) and a positioning and pressing mechanism (1); The positioning and pressing mechanism (1) comprises a limit block (4) and a pressing rod (5) arranged on the limit block (4); a mounting groove (6) is arranged in the limit block (4); the pressing rod (5) is hinged in the mounting groove (6); a reset member (7) is connected between the pressing rod (5) and the limit block (4); and a limit groove (8) is arranged on the outer wall of the limit block (4) near the mounting groove (6); The horizontal driving motor (2) is connected to the limit block (4) to drive the positioning and pressing mechanism (1) to move horizontally; The vertical driving mechanism (3) abuts against the pressing rod (5) to push the pressing rod (5) out of the installation slot (6); One end of the pressing rod (5) is hinged to the limit block (4) via a hinge (9), and the other end is connected to the limit block (4) via the reset member (7); The reset member (7) is a spring, one end of which is connected to the pressing rod (5), and the other end of which is connected to the limiting block (4).

2. The battery positioning and pressing device according to claim 1, characterized in that: An arc-shaped wall structure (10) is provided on one side of the limiting groove (8), and a pressing block (11) is provided on the other side.

3. The battery positioning and pressing device according to claim 2, characterized in that: The limiting groove (8) is symmetrical along the axis of the installation groove (6), and the pressing blocks (11) are two and are respectively arranged in the limiting groove (8) on both sides of the installation groove (6).

4. The battery positioning and pressing device according to claim 3, characterized in that: It also includes a contact block (12), which is arranged on the pressing rod (5) and close to one side of the limiting groove (8).

5. The battery positioning and pressing device according to claim 3, characterized in that: A through hole (13) is provided on the limit block (4), one end of the through hole (13) is communicated with the mounting groove (6), and the other end passes through the end of the limit block (4) away from the limit groove (8), and one end of the vertical drive mechanism (3) is passed through the inside of the through hole (13) and abuts against the pressing rod (5).

6. The battery positioning and pressing device according to claim 5, characterized in that: The vertical drive mechanism (3) comprises an air compressor (14) and a cylinder (15), wherein the air compressor (14) is connected to the cylinder (15), and a piston rod of the cylinder (15) is inserted into the through hole (13) and abuts against the pressing rod (5).

7. The battery positioning and pressing device according to claim 1, characterized in that: There are multiple positioning and pressing mechanisms (1), all of which are connected to the horizontal drive motor (2) and the vertical drive mechanism (3).

8. The battery positioning and pressing device according to claim 1, characterized in that: It also includes a placement platform (16), on which a receiving groove (17) is provided. The receiving groove (17) is used to hold a circuit board, and the positioning and pressing mechanism (1) is located above the placement platform (16).

Citation Information

Patent Citations

  • Battery positioning and press-fitting device

    CN212601620U