Contactless self-cleaning needle-free electrospinning nozzle device

The design of a contactless, self-cleaning, needle-free electrospinning nozzle device solves the problems of low cleaning efficiency and nozzle obstruction in electrospinning equipment, achieving automatic cleaning and efficient production.

CN111910266BActive Publication Date: 2025-09-19JIANGSU NAYI ENVIROTEK INC
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Patent Information

Application Number
CN202010711988.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-07-22
Publication Date
2025-09-19
Estimated Expiration
2040-07-22

AI Technical Summary

Technical Problem

Existing electrospinning equipment lacks automatic cleaning facilities, resulting in low cleaning efficiency, affecting production continuity, and the nozzle device is easily blocked by droplets, affecting production efficiency.

Method used

A contactless, self-cleaning, needle-free electrospinning nozzle device is used. Through the cooperation of the driving mechanism, steel wire rope, nozzle self-cleaning device and nozzle device, the nozzle can be automatically cleaned when running and stopping, avoiding droplet obstruction and improving production efficiency.

Benefits of technology

It realizes automatic cleaning of the nozzle during the operation of the equipment, solves the problem of low cleaning efficiency, reduces the possibility of droplets sticking to the nozzle device, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a contactless self-cleaning needle-free electrospinning nozzle device, comprising a driving mechanism, a fixing seat, a plurality of steel wire ropes, a nozzle self-cleaning device, a nozzle device and a connecting piece. The nozzle self-cleaning device comprises a first driving piece, a mounting frame, a second driving piece, a cleaning rotating rod and a steel wire cleaning wheel. The nozzle device comprises a nozzle body, a side nozzle is provided on the nozzle body, the mounting frame and the nozzle device are fixed to the connecting piece, and the driving mechanism drives the connecting piece to move back and forth along the length direction of the steel wire rope. The device can be cleaned when the device is running and can be automatically cleaned when the device stops, thereby solving the problem of low cleaning efficiency. At the same time, the side nozzle is located on the side of the steel wire rope to avoid blocking the drawing of droplets, thereby improving production efficiency. At the same time, the possibility of material droplets adhering to the nozzle device is reduced, and there is no need to clean the nozzle device regularly.
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Description

Technical Field

[0001] The present invention relates to the field of nanotechnology, and in particular to a contactless self-cleaning needle-free electrostatic spinning nozzle device. Background Art

[0002] With the rapid development of society, research on nanomaterials is deepening, and more and more nanomaterial preparation equipment is being used. Nanomembranes are divided into granular membranes, dense membranes, and nanofiltration membranes. Granular membranes are thin films composed of nanoparticles bonded together with extremely small gaps between them. Dense membranes are thin films with dense layers but nanometer-scale grain sizes.

[0003] However, existing electrospinning equipment has the following defects:

[0004] 1. The electrospinning equipment on the market does not have facilities for cleaning the nozzle. The machine needs to be stopped for manual cleaning, which has low cleaning efficiency and affects the normal production.

[0005] 2. The electrospinning equipment on the market has a large dripping device, which will affect the progress of electrospinning. Summary of the Invention

[0006] In order to overcome the deficiencies of the prior art, one of the objectives of the present invention is to provide a contactless self-cleaning needle-free electrospinning nozzle device, which can solve the problem of low cleaning efficiency of manual cleaning.

[0007] One of the purposes of the present invention is achieved by the following technical solution:

[0008] A contactless self-cleaning needle-free electrospinning nozzle device, comprising a driving mechanism, a fixed seat, several steel ropes, a nozzle self-cleaning device, a nozzle device and a connecting piece, the nozzle self-cleaning device comprising a first driving member, a mounting bracket, a second driving member, a cleaning rotating rod and several steel wire cleaning wheels mounted on the cleaning rotating rod, the first driving member being fixed to the mounting bracket, the first driving member being fixedly connected to the second driving member and driving the second driving member to move up and down, the second driving member being fixedly connected to the cleaning rotating rod and driving the cleaning rotating rod to rotate; the nozzle device comprises a nozzle body, a side nozzle being provided on the nozzle body, the side nozzle being located on the side and lower side of the steel wire rope, the two ends of the steel wire rope being respectively fixed to the two ends of the fixed seat, the mounting bracket and the nozzle device being fixed to the connecting piece, and the driving mechanism driving the connecting piece to move back and forth along the length direction of the steel wire rope.

[0009] Furthermore, when in the cleaning state, the first driving member operates to make the wire cleaning wheel fit against the wire rope.

[0010] Furthermore, when in working state, the first driving member operates to move the wire cleaning wheel away from the wire cleaning wheel, and an avoidance gap is formed between the wire cleaning wheel and the wire rope.

[0011] Furthermore, a matching groove matching the steel wire rope is provided in the middle of the steel wire cleaning wheel.

[0012] Furthermore, each of the nozzle devices is correspondingly provided with two nozzle self-cleaning devices, and the nozzle device is located between the two nozzle self-cleaning devices.

[0013] Furthermore, the connecting member is in the shape of a flat plate, and the mounting frame is perpendicular to the connecting member.

[0014] Furthermore, the driving mechanism includes a driving motor, a transmission screw, and a U-shaped moving seat. The driving motor drives the transmission screw to rotate. The U-shaped moving seat is screwed to the transmission screw, and the U-shaped moving seat is fixedly connected to the connecting piece.

[0015] Furthermore, each of the nozzle bodies is provided with two side nozzles, the steel wire rope is located between the two side nozzles, and the angle between the two side nozzles is 30°-80°.

[0016] Furthermore, the first driving member is a driving cylinder, and the second driving member is a side rotating motor.

[0017] Furthermore, the first driving member is perpendicular to the second driving member.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The first driving member is fixedly connected to the second driving member and drives the second driving member to move up and down. The second driving member is fixedly connected to the cleaning rotating rod and drives the cleaning rotating rod to rotate. The nozzle device includes a nozzle body, on which a side nozzle is provided. The side nozzle is located below the side of the wire rope. The two ends of the wire rope are respectively fixed to the two ends of the fixing seat. The mounting bracket and the nozzle device are fixed to the connecting member. The driving mechanism drives the connecting member to move back and forth along the length of the wire rope. The material on the wire rope is cleaned by the cooperation of the first driving member, the mounting bracket, the second driving member, the cleaning rotating rod, and a plurality of devices mounted on the cleaning rotating rod. The cleaning can be performed both when the equipment is running and when the equipment is stopped, thereby solving the problem of low cleaning efficiency. At the same time, the side nozzle is located on the side of the wire rope to avoid blocking the drawing of the droplets, thereby improving production efficiency. At the same time, the possibility of material droplets adhering to the nozzle device is reduced, and the nozzle device does not need to be cleaned regularly.

[0020] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the following preferred embodiments are specifically cited and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A perspective view of a preferred embodiment of the contactless self-cleaning needle-free electrospinning nozzle device of the present invention;

[0022] Figure 2 for Figure 1 A three-dimensional diagram of the contactless self-cleaning needle-free electrospinning nozzle device shown;

[0023] Figure 3 for Figure 1 Another perspective view of the contactless self-cleaning needle-free electrospinning nozzle device;

[0024] Figure 4 for Figure 1 Another perspective view of the contactless self-cleaning needle-free electrospinning nozzle device shown;

[0025] Figure 5 for Figure 1 Another perspective view of the contactless self-cleaning needle-free electrospinning nozzle device;

[0026] Figure 6 for Figure 1 A partial perspective view of the contactless self-cleaning needle-free electrospinning nozzle device shown;

[0027] Figure 7 for Figure 1 Another partial perspective view of the contactless self-cleaning needle-free electrospinning nozzle device shown;

[0028] Figure 8 for Figure 1 Another partial perspective view of the contactless self-cleaning needle-free electrospinning nozzle device shown;

[0029] Figure 9 for Figure 1 Another partial perspective view of the contactless self-cleaning needle-free electrospinning nozzle device shown;

[0030] Figure 10 for Figure 1 A partial perspective view of a steel wire rope in the contactless self-cleaning needleless electrospinning nozzle device shown;

[0031] Figure 11 for Figure 1 Another partial stereoscopic view of the steel wire rope in the contactless self-cleaning needle-free electrospinning nozzle device shown.

[0032] In the figure: 10, driving mechanism; 11, driving motor; 12, transmission screw; 13, U-shaped moving seat; 20, fixed seat; 30, wire rope; 40, nozzle self-cleaning device; 41, first driving member; 42, mounting bracket; 43, second driving member; 44, cleaning rotating rod; 45, wire cleaning wheel; 451, matching groove; 60, nozzle device; 61, side nozzle; 70, connecting member. DETAILED DESCRIPTION

[0033] The present invention will be further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0034] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a central component. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a central component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a central component. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0035] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used in this specification of the present invention are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0036] See also Figure 1-11A contactless self-cleaning needle-free electrospinning nozzle device includes a driving mechanism 10, a fixing seat 20, a plurality of steel wire ropes 30, a nozzle self-cleaning device 40, a nozzle device 60 and a connecting member 70. The nozzle self-cleaning device 40 includes a first driving member 41, a mounting frame 42, a second driving member 43, a cleaning rotating rod 44 and a plurality of steel wire cleaning wheels 45 mounted on the cleaning rotating rod 44. The first driving member 41 is fixed to the mounting frame 42, the first driving member 41 is fixedly connected to the second driving member 43 and drives the second driving member 43 to rotate. The part 43 moves up and down, the second driving part 43 is fixedly connected to the cleaning rotating rod 44 and drives the cleaning rotating rod 44 to rotate; the nozzle device 60 includes a nozzle body, and the nozzle body is provided with a side nozzle 61, and the side nozzle 61 is located on the side and lower side of the wire rope 30, and the two ends of the wire rope 30 are respectively fixed to the two ends of the fixing seat 20, the mounting frame 42 and the nozzle device 60 are fixed to the connecting member 70, and the driving mechanism 10 drives the connecting member 70 to move back and forth along the length direction of the wire rope 30. The material on the wire rope 30 is cleaned by the cooperation of the first driving member 41, the mounting bracket 42, the second driving member 43, the cleaning rotating rod 44 and several members installed on the cleaning rotating rod 44. The cleaning can be performed when the equipment is running, and can be automatically cleaned when the equipment stops, which solves the problem of low cleaning efficiency. At the same time, the side nozzle 61 is located on the side of the wire rope 30 to avoid blocking the drawing of the droplets, thereby improving production efficiency and reducing the possibility of material droplets sticking to the nozzle device 60. There is no need to clean the nozzle device 60 regularly.

[0037] Specifically, in actual application, the contactless self-cleaning needle-free electrospinning nozzle device is located in the high-voltage interval. After the material droplets are sprayed out from the side nozzle 61, they move toward the wire rope 30 and adhere to the wire rope 30 under the combined action of the high-voltage interval and the nozzle ejection force, and are then drawn through the action of the high-voltage interval.

[0038] When in the cleaning state, the first drive member 41 operates to cause the wire cleaning wheel 45 to contact the wire rope 30. A mating groove 451 is provided in the center of the wire cleaning wheel 45 to mate with the wire rope 30. Specifically, the first drive member 41 is a drive cylinder, and the second drive member 43 is a side-rotating motor. The first drive member 41 is perpendicular to the second drive member 43. The second drive member 43 rotates to remove excess material from the wire rope 30 through the wire cleaning wheel 45, preventing clogging.

[0039] Preferably, when in working state, there are two modes:

[0040] In the normal mode, the first driving member 41 operates to move the wire cleaning wheel 45 away from the wire rope 30 , and a clearance gap is formed between the wire cleaning wheel 45 and the wire rope 30 .

[0041] In the high-efficiency mode, the first driving member 41 operates to make the wire cleaning wheel 45 fit the wire rope 30. While the nozzle device 60 discharges liquid normally, the wire cleaning wheel 45 located on the side of the nozzle device 60 performs immediate cleaning.

[0042] Preferably, each of the nozzle devices 60 is provided with two nozzle self-cleaning devices 40, and the nozzle device 60 is located between the two nozzle self-cleaning devices 40. The connecting member 70 is flat, and the mounting frame 42 is perpendicular to the connecting member 70. Because the nozzle device 60 is located between the two nozzle self-cleaning devices 40, the nozzle self-cleaning device 40 cleans the nozzle device 60 before and after the liquid is discharged. For the convenience of description, the two nozzle self-cleaning devices 40 are referred to as the first cleaning device and the second cleaning device. On the wire rope 30, the first cleaning device and the second cleaning device clean the nozzle device 60 before and after the liquid is dripped, and the cleaning effect is good.

[0043] Preferably, the driving mechanism 10 includes a driving motor 11, a transmission screw 12, and a U-shaped movable seat 13. The driving motor 11 drives the transmission screw 12 to rotate. The U-shaped movable seat 13 is screwed to the transmission screw 12. The U-shaped movable seat 13 is fixedly connected to the connecting member 70. It has a novel structure, ingenious design, strong applicability, and is easy to promote.

[0044] Preferably, each nozzle body is provided with two side nozzles 61, the steel wire rope 30 is located between the two side nozzles 61, and the angle between the two side nozzles 61 is 30°-80°. If the liquid spraying device is in the shape of a square box, the liquid spraying device will block part of the steel wire rope 30 after passing through the steel wire rope 30, thereby affecting the wire drawing efficiency.

[0045] The above embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.

Claims

1. A contactless, self-cleaning, needleless electrospinning nozzle device, comprising a drive mechanism, a fixing base, a plurality of steel wire ropes, a nozzle self-cleaning device, a nozzle device, and a connector, characterized in that: The nozzle self-cleaning device includes a first driving member, a mounting bracket, a second driving member, a cleaning rotating rod and a plurality of steel wire cleaning wheels mounted on the cleaning rotating rod, the first driving member being fixed to the mounting bracket, the first driving member being fixedly connected to the second driving member and driving the second driving member to move up and down, the second driving member being fixedly connected to the cleaning rotating rod and driving the cleaning rotating rod to rotate; when in a cleaning state, the first driving member is operated to make the steel wire cleaning wheel fit the steel wire rope; when in a working state, the first driving member is operated to make the steel wire cleaning wheel move away from the steel wire rope, and an avoidance gap is formed between the steel wire cleaning wheel and the steel wire rope; The nozzle device includes a nozzle body, on which a side nozzle is provided, and the side nozzle is located on the lower side of the wire rope. Two side nozzles are provided on each nozzle body, and the wire rope is located between the two side nozzles. The angle between the two side nozzles is 30°-80°; the two ends of the wire rope are respectively fixed to the two ends of the fixing seat, the mounting frame and the nozzle device are fixed to the connecting piece, and the driving mechanism drives the connecting piece to move back and forth along the length direction of the wire rope.

2. The contactless self-cleaning needle-free electrospinning nozzle device according to claim 1, characterized in that: The middle part of the wire cleaning wheel is provided with a matching groove matching the wire rope.

3. The contactless self-cleaning needle-free electrospinning nozzle device according to claim 1, characterized in that: Each of the nozzle devices is correspondingly provided with two nozzle self-cleaning devices, and the nozzle device is located between the two nozzle self-cleaning devices.

4. The contactless self-cleaning needle-free electrospinning nozzle device according to claim 1, characterized in that: The connecting member is in a flat plate shape, and the mounting frame is perpendicular to the connecting member.

5. The contactless self-cleaning needle-free electrospinning nozzle device according to claim 4, characterized in that: The driving mechanism includes a driving motor, a transmission screw, and a U-shaped moving seat. The driving motor drives the transmission screw to rotate. The U-shaped moving seat is screwed to the transmission screw, and the U-shaped moving seat is fixedly connected to the connecting piece.

6. The contactless self-cleaning needle-free electrospinning nozzle device according to claim 1, characterized in that: The first driving member is a driving cylinder, and the second driving member is a side rotating motor.

7. The contactless self-cleaning needle-free electrospinning nozzle device according to claim 1, characterized in that: The first driving member is perpendicular to the second driving member.

Citation Information

Patent Citations

  • Rotating wheel type spray head cleaning device

    CN110404890A

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    CN209613623U

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