A vertical shaft branch pipe detection device

By designing a device for vertical shaft branch pipe inspection, the existing inspection methods are solved, and the existing inspection methods are cost-effective, low-efficiency and high-labor risk are achieved, and the branch pipe inspection effect is achieved.

CN111998810BActive Publication Date: 2025-06-06ANHUI XINGMO TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202010949020.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-09-10
Publication Date
2025-06-06
Estimated Expiration
2040-09-10

AI Technical Summary

Technical Problem

The existing vertical shaft horizontal branch inspection method has the problem of high inspection cost and low efficiency, and manual inspection also poses great risks.

Method used

A shaft branch pipe detection device is designed, including a frame, rotary mounting assembly, sonar, central processing unit and limiting mechanism. Sonar is used to detect branch parameters, the central processor processes and transmits data, and the limiting mechanism is used to fix and adjust the rotation angle of the mounting components.

Benefits of technology

It realizes low-cost and efficient branch pipe inspection, avoids the risk of manual launch, and improves the safety and reliability of the inspection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention is applicable to the technical field of shaft detection, and provides a shaft branch pipe detection device, including: a frame, the frame including a first side plate and a second side plate arranged opposite to each other, and a top plate connecting the first side plate and the second side plate; a mounting assembly rotatably mounted between the first side plate and the two side plates; a sonar fixedly mounted on the mounting assembly, used to detect branch pipe parameters; a central processor arranged on the frame and connected to the sonar for communication, the branch pipe parameters collected by the sonar are processed by the central processor and transmitted to a remote terminal device through a cable, and the remote terminal device uploads the branch pipe data to a cloud server for storage; and a limiting mechanism arranged between the frame and the mounting assembly, used to lock the mounting assembly to the frame to fix the rotation angle of the mounting assembly, and also used to unlock the mounting assembly and the frame to adjust the rotation angle of the mounting assembly. The present invention has the advantages of high detection cost and high efficiency, does not require human underwater detection, and has high safety.
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Description

Technical Field

[0001] The invention belongs to the technical field of shaft detection, and in particular relates to a shaft branch pipe detection device. Background Art

[0002] In many large underwater engineering structures, monitoring the deformation of the engineering structures is very important. Due to the limitations of actual observation conditions, the traditional measurement methods of these large underwater engineering structures have great problems in implementation. The determination of the reference point is the biggest difficulty. For example, in the measurement of dams and underwater pipelines, it is quite difficult to find the reference point underwater. Secondly, the traditional method cannot measure continuously and accurately at all, and can only infer the values ​​of other points through the measurement values ​​of certain points.

[0003] A vertical shaft is a well-shaped pipe with an upright wall. In order to obtain more water resources, a horizontal branch pipe is usually opened on the side wall of the vertical shaft, also known as a horizontal tunnel. The horizontal branch pipe is prone to being blocked by silt or deformed during long-term use. Therefore, it is necessary to regularly inspect the horizontal branch pipes of the vertical shaft.

[0004] At present, the inspection method for lateral branches is mostly to drain the water in the shaft, then have professionals go down to the shaft to inspect, or have frogmen go directly into the water to inspect. However, the existing inspection method has the problems of high inspection cost and low efficiency, and manual inspection also has great risks. There is room for improvement. Summary of the invention

[0005] The invention provides a shaft branch pipe detection device, aiming to solve the problems of high detection cost and low efficiency in the existing inspection method.

[0006] The present invention is implemented as follows: a vertical shaft branch pipe detection device includes: a frame, the frame includes a first side panel and a second side panel arranged opposite to each other, and a top panel connecting the top ends of the first side panel and the second side panel; a mounting assembly rotatably mounted between the first side panel and the second side panel; a sonar fixedly mounted on the mounting assembly, used to detect the branch pipe parameters; a central processing unit arranged on the frame, the sonar is communicatively connected with the central processing unit, the branch pipe parameters collected by the sonar are processed by the central processing unit and then transmitted to a remote terminal device through a cable, and the remote terminal device uploads the branch pipe data to a cloud server for storage; and a limiting mechanism arranged between the frame and the mounting assembly, used to lock the mounting assembly to the frame to fix the rotation angle of the mounting assembly, and also used to unlock the mounting assembly and the frame to adjust the rotation angle of the mounting assembly.

[0007] Preferably, the mounting assembly includes: a mounting base provided between the first side panel and the second side panel, for mounting the sonar; a first rotating shaft having one end rotatably connected to the first side panel and the other end fixedly connected to the mounting base; and a second rotating shaft having one end rotatably connected to the second side panel and the other end fixedly connected to the mounting base.

[0008] Preferably, a first through hole for the first rotating shaft to pass through is formed on the first side plate, and a second through hole for the second rotating shaft to pass through is formed on the second side plate, and the first through hole and the second through hole are coaxially arranged.

[0009] Preferably, a rotating handle assembled with the first rotating shaft is provided on one side of the first side plate relative to the mounting seat.

[0010] Preferably, the limiting mechanism includes: a spring sleeved on the outer wall of the first rotating shaft, one end of the spring is fixedly connected to the inner side of the first side plate, and the other end is fixedly connected to the mounting seat, for providing a clamping force for the mounting seat to move toward the second side plate, so as to lock the mounting seat to the inner side of the second side plate.

[0011] Preferably, the limiting mechanism also includes a positioning assembly arranged between the mounting seat and the second side plate, the positioning assembly including: a plurality of positioning holes opened on the second side plate and distributed circumferentially around the second through hole, the plurality of positioning holes being located on the same circumferential line; and a positioning pin arranged on the mounting seat and adapted to the positioning hole, the positioning pin being capable of rotating relative to the second side plate to correspond to the positioning hole.

[0012] Preferably, the second side plate is provided with an arc-shaped slide groove coaxial with the second through hole, and the mounting seat is provided with a guide column slidably assembled with the arc-shaped slide groove.

[0013] Preferably, the shaft branch pipe detection device further comprises a protective frame covering the outside of the sonar.

[0014] Preferably, the protection frame comprises: a plurality of protection rods fixedly connected to the mounting seat and surrounding the detection device; and a protection top disposed above the detection device and fixedly connected to the top ends of the protection rods.

[0015] Compared with the prior art, the embodiments of the present application have the following beneficial effects:

[0016] The shaft branch pipe detection device provided by the present invention comprises: a frame, the frame comprises a first side plate and a second side plate arranged opposite to each other, and a top plate connecting the first side plate and the second side plate; a mounting assembly rotatably mounted between the first side plate and the two side plates; a sonar fixedly mounted on the mounting assembly, used to detect branch pipe parameters; and a limiting mechanism arranged between the frame and the mounting assembly, used to lock the mounting assembly to the frame to fix the rotation angle of the mounting assembly, and also used to unlock the mounting assembly and the frame to adjust the rotation angle of the mounting assembly. The present invention can have the advantages of high detection cost and high efficiency, and at the same time, it does not require human underwater detection, and has high safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of a vertical shaft branch pipe detection device provided by the present invention;

[0018] Figure 2 It is a schematic diagram of the use status of a shaft branch pipe detection device provided by the present invention;

[0019] Figure 3 It is another schematic diagram of the use state of a shaft branch pipe detection device provided by the present invention. DETAILED DESCRIPTION

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0021] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0022] The embodiment of the present invention provides a shaft branch pipe detection device, such as Figure 1-3As shown, it includes: a frame 1, the frame 1 includes a first side plate 11 and a second side plate 12 arranged opposite to each other, and a top plate 13 connecting the top ends of the first side plate 11 and the second side plate 12; a mounting assembly 2 rotatably mounted between the first side plate 11 and the second side plate 12; a sonar 3 fixedly mounted on the mounting assembly 2, used to detect the branch pipe parameters; a central processing unit arranged on the frame 1, the sonar 3 is communicatively connected with the central processing unit, the branch pipe parameters collected by the sonar 3 are processed by the central processing unit and then transmitted to a remote terminal device through a cable, and the remote terminal device uploads the branch pipe data to a cloud server for storage; and a limiting mechanism 4 arranged between the frame 1 and the mounting assembly 2, used to lock the mounting assembly 2 to the frame 1 to fix the rotation angle of the mounting assembly 2, and also used to unlock the mounting assembly 2 and the frame 1 to adjust the rotation angle of the mounting assembly 2.

[0023] In this embodiment, the shaft branch pipe detection device includes a frame 1, a mounting assembly 2, a sonar 3 and a limiting mechanism 4. Specifically, the frame 1 includes a first side panel 11 and a second side panel 12 that are arranged opposite to each other, and a top panel 13 connecting the top ends of the first side panel 11 and the second side panel 12, and may also include a back panel 14 connecting the first side panel 11 and the second side panel 12 to reinforce the connection stability between the first side panel 11 and the second side panel 12. The mounting assembly 2 is rotatably mounted between the first side panel 11 and the second side panel 12, and is used to install a sonar 3 that can detect branch pipe parameters. The limiting mechanism 4 is arranged between the frame 1 and the mounting assembly 2, and is used to lock the mounting assembly 2 to the frame 1 to fix the rotation angle of the mounting assembly 2, and is also used to unlock the mounting assembly 2 from the frame 1 to adjust the rotation angle of the mounting assembly 2.

[0024] Among them, Sonar 3 is an electronic device that uses the propagation characteristics of sound waves underwater to complete underwater detection and communication tasks through electroacoustic conversion and information processing. The branch pipe parameters include the inner diameter of the branch pipe, the length of the branch pipe, the orientation of the branch pipe, etc. Therefore, the use of Sonar 3 can replace the method of manual down-well inspection and avoid the risks of artificial underwater operations.

[0025] In actual use, the mounting assembly 2 with the sonar 3 fixedly mounted thereon can be rotated relative to the frame 1, and after being rotated to a position where the detection head of the sonar 3 is facing vertically downward, the mounting assembly 2 is locked on the frame 1 by the limiting mechanism 4 to fix the orientation of the sonar 3. Then, the vertical shaft branch pipe detection device adjusted for the first time is slowly lowered to the bottom of the shaft, and at the same time, the internal situation of the shaft is observed by using an external imaging display device connected to the sonar 3, and when the image of the branch pipe opening is displayed on the imaging display device, the orientation of the branch pipe opening is recorded, and the vertical shaft branch pipe detection device is taken out of the shaft to complete the work of determining the orientation of the branch pipe.

[0026] After obtaining the position of the branch pipe, the limit mechanism 4 is used to release the lock between the installation component 2 and the frame 1 to adjust the rotation angle of the installation component 2 to a horizontal position, that is, parallel to the length direction of the branch pipe, and then the limit mechanism 4 is used to re-lock the installation component 2 on the frame 1, so that the detection head of the sonar 3 is fixed in a horizontal position, and the vertical shaft branch pipe detection device is slowly lowered to the position of the branch pipe mouth again, so that the detection head of the sonar 3 is aligned with the branch pipe mouth, and the inner diameter of the branch pipe mouth and the length of the branch pipe and other parameters are obtained at the same time. The detection of the inner diameter and length parameters of the branch pipe is completed. The branch pipe parameters collected by the sonar 3 are processed by the central processor (not shown in the figure) and transmitted to the remote terminal device (such as a computer) through a cable (not shown in the figure), and the remote terminal device uploads the branch pipe data to the cloud server (not shown in the figure) for storage.

[0027] The shaft branch pipe detection device of the present invention is used to detect the parameters of the shaft branch pipe, which has the advantages of high efficiency, low cost and safety.

[0028] In a further preferred embodiment of the present invention, Figure 1-3 As shown, the mounting assembly 2 includes: a mounting base 21 provided between the first side plate 11 and the second side plate 12, for mounting the sonar 3; a first rotating shaft 22 having one end rotatably connected to the first side plate 11 and the other end fixedly connected to the mounting base 21; and a second rotating shaft 23 having one end rotatably connected to the second side plate 12 and the other end fixedly connected to the mounting base 21.

[0029] In this embodiment, the mounting assembly 2 includes a mounting seat 21, a first rotating shaft 22, and a second rotating shaft 23. Specifically, the mounting seat 21 is disposed between the first side plate 11 and the second side plate 12, and is used to mount the sonar 3. One end of the first rotating shaft 22 is rotatably connected to the inner wall of the first side plate 11, and the other end is fixedly connected to the outer wall of one side of the mounting seat 21. One end of the second rotating shaft 23 is rotatably connected to the inner wall of the second side plate 12, and the other end is fixedly connected to the outer wall of the other side of the mounting seat 21 relative to the first rotating shaft 22. The mounting seat 21 and the frame 1 can rotate relative to each other through the first rotating shaft 22 and the second rotating shaft 23.

[0030] In a further preferred embodiment of the present invention, Figure 1-3 As shown, the first side plate 11 is provided with a first through hole for the first rotating shaft 22 to pass through, and the second side plate 12 is provided with a second through hole for the second rotating shaft 23 to pass through, and the first through hole is coaxially arranged with the second through hole.

[0031] In this embodiment, a first through hole (not shown in the figure) for the first rotating shaft 22 to pass through is formed on the first side plate 11, and a second through hole (not shown in the figure) for the second rotating shaft 23 to pass through is formed on the second side plate 12. The first through hole and the second through hole are coaxially arranged to ensure the stability of the mounting assembly 2 and the frame 1 during the rotation process.

[0032] In a further preferred embodiment of the present invention, Figure 1-3 As shown, a rotating handle 5 assembled with the first rotating shaft 22 is provided on one side of the first side plate 11 relative to the mounting seat 21 .

[0033] In this embodiment, a rotating handle 5 is assembled on one end of the first rotating shaft 22 close to the first side plate 11 to facilitate the staff to rotate the installation component 2 .

[0034] In a further preferred embodiment of the present invention, Figure 1-3 As shown, the limiting mechanism 4 includes: a spring 41 sleeved on the outer wall of the first rotating shaft 22, one end of the spring 41 is fixedly connected to the inner side of the first side plate 11, and the other end is fixedly connected to the mounting seat 21, and is used to provide a clamping force for the mounting seat 21 to move toward the second side plate 12, so as to lock the mounting seat 21 to the inner side of the second side plate 12.

[0035] In this embodiment, the limiting mechanism 4 includes a spring 41 sleeved on the first rotating shaft 22. Specifically, one end of the spring 41 is fixedly connected to the inner side of the first side plate 11, and the other end is fixedly connected to the outer side of the mounting seat 21. By sleeved on the first rotating shaft 22 and connecting the first side plate 11 and the mounting seat 21 at the same time, the elastic force of the spring 41 can be used to provide the mounting seat 21 with a pressing force to move toward the second side plate 12, so as to lock the mounting seat 21 to the inner side of the second side plate 12, thereby achieving the locking of the mounting assembly 2 and the frame 1.

[0036] In a further preferred embodiment of the present invention, Figure 1-3 As shown, the limiting mechanism 4 also includes a positioning assembly 42 arranged between the mounting seat 21 and the second side plate 12, and the positioning assembly 42 includes: a plurality of positioning holes 421 opened on the second side plate 12 and distributed circumferentially around the second through hole, and the plurality of positioning holes 421 are located on the same circumferential line; and a positioning pin 422 arranged on the mounting seat 21 and adapted to the positioning hole 421, and the positioning pin 422 can be rotated relative to the second side plate 12 to correspond to the positioning hole 421.

[0037] In the present embodiment, the limiting mechanism 4 also includes a positioning assembly 42. Specifically, the positioning assembly 42 includes a positioning hole 421 and a positioning pin 422. There are multiple positioning holes 421. In the present embodiment, the number of positioning holes 421 is three, and each positioning hole 421 corresponds to an orientation of the mounting assembly 2. Multiple positioning holes 421 are opened on the second side plate 12 and are spaced around the circumference of the second through hole. Specifically, the three positioning holes 421 are spaced 90° apart. The positioning pin 422 is arranged on the mounting seat 21 and is adapted to the positioning hole 421. The positioning pin 422 can be rotated relative to the second side plate 12 to correspond to the positioning hole 421, and is pushed into the positioning hole 421 under the elastic force of the spring 41, further limiting the relative rotation between the mounting assembly 2 and the frame 1. At the same time, the positioning pin 422 and the positioning hole 421 can be used to facilitate the staff to adjust the orientation of the mounting assembly 2.

[0038] In a further preferred embodiment of the present invention, Figure 1-3 As shown, the second side plate 12 is provided with an arc-shaped slide groove 6 which is coaxial with the second through hole, and the mounting seat 21 is provided with a guide column 7 which is slidably assembled with the arc-shaped slide groove 6 .

[0039] In this embodiment, by opening an arc-shaped slide groove 6 coaxial with the second through hole on the second side plate 12, and providing a guide column 7 slidably assembled with the arc-shaped slide groove 6 on the mounting seat 21, it can play a guiding role in the relative rotation process between the mounting component 2 and the frame 1, thereby improving the rotation stability of the mounting component 2.

[0040] In a further preferred embodiment of the present invention, Figure 1-3 As shown, the shaft branch pipe detection device also includes a protective frame 8 that is covered on the outside of the sonar 3.

[0041] In this embodiment, the shaft branch pipe detection device further includes a protection frame 8 that is arranged outside the sonar 3. Specifically, the protection frame 8 includes a plurality of protection rods, preferably four or more, that are fixedly connected to the mounting seat 21 and arranged around the detection device, and are used to protect the outside of the sonar 3 to avoid collision damage during the detection process of the sonar 3. And a protection top 82 that is arranged above the detection device and fixedly connected to the top of the protection rod is used to protect the top of the sonar 3 and strengthen the protection of the sonar 3.

[0042] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the present invention is not limited by the described order of actions, because according to the present invention, some steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the present invention.

[0043] In the several embodiments provided in the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only schematic, such as the division of the above-mentioned units, which is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0044] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0045] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also belong to the scope of protection of the present invention.

Claims

1. A vertical shaft branch pipe detection device, It is characterized in that include: A frame, the frame comprising a first side plate and a second side plate that are arranged opposite to each other, and a top plate connecting the top ends of the first side plate and the second side plate; a mounting assembly rotatably mounted between the first side plate and the second side plate; A sonar fixedly mounted on the mounting assembly, used to detect branch pipe parameters; A central processor is arranged on the rack, the sonar is in communication with the central processor, the branch pipe parameters collected by the sonar are processed by the central processor and then transmitted to a remote terminal device through a cable, and the remote terminal device uploads the branch pipe parameters to a cloud server for storage; and a limiting mechanism provided between the frame and the mounting assembly, used to lock the mounting assembly to the frame to fix the rotation angle of the mounting assembly, and also used to unlock the mounting assembly from the frame to adjust the rotation angle of the mounting assembly; Wherein, the installation component includes: A mounting base provided between the first side plate and the second side plate, for mounting the sonar; a first rotating shaft having one end rotatably connected to the first side plate and the other end fixedly connected to the mounting seat; a rotating handle assembled with the first rotating shaft is provided on one side of the first side plate relative to the mounting seat; and A second rotating shaft having one end rotatably connected to the second side plate and the other end fixedly connected to the mounting seat; wherein the first side plate is provided with a first through hole for the first rotating shaft to pass through, the second side plate is provided with a second through hole for the second rotating shaft to pass through, the first through hole and the second through hole being coaxially arranged; the limiting mechanism comprises: a spring sleeved on the outer wall of the first rotating shaft, one end of the spring is fixedly connected to the inner side of the first side plate, and the other end is fixedly connected to the mounting seat, and is used for providing a pressing force for the mounting seat to move toward the second side plate so as to lock the mounting seat to the inner side of the second side plate; the limiting mechanism also comprises a positioning assembly arranged between the mounting seat and the second side plate, the positioning assembly comprises: a plurality of positioning holes arranged on the second side plate and distributed circumferentially around the second through hole, the plurality of positioning holes are located on the same circumferential line; and a positioning pin arranged on the mounting seat and adapted to the positioning hole, the positioning pin being able to rotate relative to the second side plate to correspond to the positioning hole; Wherein, the second side plate is provided with an arc-shaped slide groove which is coaxial with the second through hole, and the mounting seat is provided with a guide column which is slidably assembled with the arc-shaped slide groove.

2. A shaft branch pipe detection device as claimed in claim 1, It is characterized in that The vertical shaft branch pipe detection device also includes a protection frame which is arranged outside the sonar.

3. A shaft branch pipe detection device as claimed in claim 2, It is characterized in that The protective frame comprises: A plurality of protective rods fixedly connected to the mounting base and surrounding the detection device; and A protective top is arranged above the detection device and fixedly connected to the top end of the protective rod.

Citation Information

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