A sleeve pin insertion machine
The described machine addresses the inefficiencies in automatic SIM insertion by using a vibration disk and mechanical arm for precise angled insertion, enhancing automation and reducing human error, thereby improving efficiency and quality.
Patent Information
- Application Number
- CN202011053973.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-29
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2040-09-29
AI Technical Summary
Existing automatic devices for inserting phone cards or SIMs into packaging materials face challenges in precision and efficiency due to design issues with the insertion trajectory, leading to high error rates and labor-intensive processes.
The proposed solution involves a machine with a paper board material storage, a vibration disk for needle transport, a placement mechanism with a mechanical arm for angled insertion, and a sensing system to ensure accurate and efficient insertion of SIMs into packaging slots, enhancing automation and reducing human error.
This solution significantly improves the efficiency and accuracy of SIM insertion, reduces labor costs, and enhances the overall automation level of the process, resulting in higher quality and faster production.
Smart Images

Figure CN112046825B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of assembly line pin assembly for mobile phone card extraction pins, and in particular to a sleeve pin insertion machine. Background Art
[0002] Currently, mobile phones are all made of thin and light bodies. A special pin is needed to remove the mobile phone card or memory card placed inside the mobile phone. The specific operation is to insert one end of the pin into the pinhole of the card slot on the side of the mobile phone, open the card slot for replacement. The pin is usually fixed on a binding paper and packaged together with the mobile phone manual.
[0003] Traditionally, manual binding is performed on the assembly line. However, since the pins are very small, manual insertion places high demands on the eyes, which can easily cause eye fatigue and is time-consuming and labor-intensive. In addition, since there are many uncontrollable factors in human operation, it is easy to cause problems such as product damage rate or high binding error rate, which is very unfavorable for large-scale binding work.
[0004] In order to overcome the problems of low efficiency and high defective rate caused by manual labor, automated equipment is currently used to replace manual pin insertion and binding operations. For example, the patent document with the announcement number CN208556525U and the publication date of March 1, 2019, entitled "Mobile Phone Card Removal Needle Loading Machine", discloses a mobile phone card removal needle loading machine, including a workbench, a feeding bin, a feeding device, binding paper, a clamping device, a card removal feed plate, and a storage bin. The feeding bin is provided with a pushing device, the feeding device is provided with a feeding tray, the lower end of the feeding tray is provided with a suction cup, the suction cup is provided with an air suction device, the binding paper is provided with a positioning device, and the positioning device is composed of a cylinder and a push plate.
[0005] However, the pin placement trajectory of the existing pin insertion equipment is designed to insert the tip of the pin horizontally or vertically into the fixed hole on the binding paper when the pin is at 180° (0°) or 90° to the binding paper. Horizontal insertion has the problem of difficult hole alignment, while vertical insertion has the problem of random tilting of the pin. Therefore, both pin placement trajectory designs are not easy to place the pins accurately and efficiently, and need further improvement. Summary of the invention
[0006] In order to solve the problem mentioned in the background technology that the existing pin-loading equipment is not easy to place pins accurately and efficiently, the present invention provides an envelope pin-insertion machine, which includes a paperboard material bin, a transfer mechanism, a binding module, a vibration plate, a material separation mechanism, a placement mechanism and a material receiving bin, wherein a plurality of pins are placed in the vibration plate and the pins are transported to the material separation mechanism through vibration;
[0007] The transfer mechanism is used to transport the binding paper to be loaded with needles in the paperboard material bin to the binding module, and to transport the binding paper loaded with needles on the binding module to the receiving bin;
[0008] A lug-lifting mechanism is provided below the binding module, and the lug-lifting mechanism lifts up the clamping lugs on the binding paper, and then the binding module is moved to the operating table of the placing mechanism by the suction cup;
[0009] The placement mechanism clamps the pin output by the material distribution mechanism through a robot, and obliquely inserts the tip of the pin into the fixed hole on the binding paper. When the ear clamp is facing the through hole of the pin, the robot releases the pin to allow the ear clamp to pass through the through hole.
[0010] On the basis of the above structure, further, the transfer mechanism is a double-station synchronous transfer mechanism, and the paperboard bin, the binding module and the receiving bin are sequentially located on the same straight line.
[0011] On the basis of the above structure, further, the placing mechanism includes an operating table and a fixed plate arranged perpendicular to the operating table, a motor and a mechanical arm connected to the manipulator are fixed on both sides of the fixed plate, and the operating table on the side where the mechanical arm is located is used to place the binding paper;
[0012] The output shaft of the motor passes through the fixed plate and is fixed with a driving member. One end of the mechanical arm is slidably connected to the turntable on the fixed plate through a slider, and the other end is connected to the driving member and moves along the placement track on the fixed plate under the drive of the motor so that the tip of the pin is obliquely inserted into the fixed hole on the binding paper.
[0013] On the basis of the above structure, further, the placement track is arranged in a "7" shape so that the insertion pin can be inserted into the fixing hole at an angle of 45 degrees relative to the binding paper.
[0014] On the basis of the above structure, further, the manipulator moves along the length direction of the manipulator arm through a linear drive mechanism.
[0015] On the basis of the above structure, further, one end of the driving member is provided with a U-shaped opening, and a pulley is fixed to one end of the robotic arm connected to the driving member, and the pulley passes through the U-shaped opening and is movably arranged in the placement track.
[0016] On the basis of the above structure, further, a sensor for detecting missed stitches is provided above the binding module.
[0017] On the basis of the above structure, further, an accordion cover is provided on the transmission mechanism of the material receiving bin.
[0018] On the basis of the above structure, further, the material distribution mechanism includes a bracket, and an output port and a needle blocking mechanism arranged on the bracket for outputting the pins. The output port can be disconnected from the pin conveying track under the drive of the linear drive mechanism, and the pins are output one by one through the mutual cooperation of the linear drive mechanism and the needle blocking mechanism.
[0019] On the basis of the above structure, further, the needle blocking mechanism includes a rocker rod and a telescopic rod, the rocker rod is hinged on the bracket and connected to the movable end of the telescopic rod, and the telescopic rod drives the rocker rod to swing back and forth so that the two ends of the rocker rod repeatedly block the input end and output end of the output port in turn.
[0020] The present invention provides an envelope pin insertion machine, which improves the feeding efficiency of pins and binding paper through a vibration plate and a paperboard silo, improves the pin binding efficiency and the qualified rate through the automatic oblique pin loading operation of the ear-pushing mechanism and the placing mechanism of the binding module, and transports the binding paper through the transfer mechanism, which greatly improves the degree of automation, improves the processing efficiency, and reduces the labor cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 A schematic diagram of the structure of the sleeve pin insertion machine provided by the present invention (I);
[0023] Figure 2 A schematic diagram of the structure of the sleeve pin insertion machine provided by the present invention (II);
[0024] Figure 3 It is a structural schematic diagram of the placement mechanism;
[0025] Figure 4 for Figure 3 The enlarged schematic diagram of point A in the middle;
[0026] Figure 5 It is a schematic diagram of the oblique insertion state of the pin of the placement mechanism;
[0027] Figure 6 for Figure 5 The enlarged schematic diagram of point B in the middle;
[0028] Figure 7 A schematic diagram of the structure of the output end of the material distribution mechanism blocking the output port with the swing rod (I);
[0029] Figure 8 Schematic diagram of the output end of the material distribution mechanism blocking the output port with the swing rod (II)
[0030] Fig. 9 Schematic diagram of the structure of the swing rod of the material distribution mechanism blocking the input end of the output port (I)
[0031] Fig.10Schematic diagram of the structure of the swing rod of the material distribution mechanism blocking the input end of the output port (II)
[0032] Reference numerals:
[0033] 100 Cardboard silo 200 Transfer mechanism 300 Binding module
[0034] 400 vibration plate 500 material distribution mechanism 510 bracket
[0035] 530 swing rod 521 input end 522 output end
[0036] 610 operating table 540 telescopic rod 600 placement mechanism
[0037] 630 motor 620 fixing plate 621 placing track
[0038] 641 robot 631 drive 640 robot arm
[0039] 700 receiving bin 642 slider 643 turntable
[0040] 900 binding paper 710 accordion cover 800 pins
[0041] 910 clip ear piece 920 fixing hole DETAILED DESCRIPTION
[0042] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0043] In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second" and similar words are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. Similar words such as "connected" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, optical connections, etc., whether direct or indirect.
[0044] The present invention provides an envelope pin insertion machine, which includes a paperboard material bin 100, a transfer mechanism 200, a binding module 300, a vibration plate 400, a material separation mechanism 500, a placement mechanism 600 and a material receiving bin 700. A plurality of pins 800 are placed in the vibration plate 400 and the pins 800 are transported to the material separation mechanism 500 by vibration.
[0045] The transfer mechanism 200 is used to transfer the binding paper 900 to be loaded with needles in the paperboard bin 100 to the binding module 300, and to transfer the binding paper 900 loaded with needles on the binding module 300 to the receiving bin 700;
[0046] A lug mechanism is provided below the binding module 300, and the lug sheet 910 on the binding paper 900 is lifted up by the lug mechanism, and then the binding module 300 is moved to the operating table 610 of the placement mechanism 600 by the suction cup;
[0047] The placement mechanism 600 clamps the pin 800 output by the dispensing mechanism 500 through the robot 641, and obliquely inserts the tip of the pin 800 into the fixing hole 920 on the binding paper 900. When the ear clip 910 is opposite to the through hole of the pin 800, the robot 641 releases the pin 800 to allow the ear clip 910 to pass through the through hole.
[0048] When implementing it, Figure 1 and Figure 2 As shown, an envelope pin insertion machine includes a paperboard material bin 100, a transfer mechanism 200, a binding module 300, a vibration plate 400, a material dividing mechanism 500, a placement mechanism 600 and a material receiving bin 700; a plurality of pins 800 are placed in the vibration plate 400, and the vibration plate 400 is connected to the material dividing mechanism 500 through a pin conveying track. The vibration plate 400 arranges the pins 800 in an orderly manner on the pin conveying track and conveys them to the material dividing mechanism 500 by vibration, and then the pins 800 are output by the material dividing mechanism 500 so as to be clamped by the manipulator 641 of the placement mechanism 600;
[0049] The binding paper 900 to be stapled is stacked vertically in the cardboard bin 100. The binding paper 900 is lifted to a position where the transfer mechanism 200 can grab it through a lifting mechanism for vertically conveying the cardboard. The staff can load the binding paper 900 on the ground, which is simple and convenient.
[0050] The transfer mechanism 200 can move back and forth above the paperboard bin 100 , the binding module 300 and the receiving bin 700 , and specifically transport the binding paper 900 to be stapled in the paperboard bin 100 to the binding module 300 by means of a suction cup.
[0051] A lug mechanism is provided below the binding module 300, which can be a mechanical ejection device, a hydraulic ejection device or a pneumatic ejection device. When the binding paper 900 is placed on the binding module 300, the two clamping lugs 910 on the binding paper 900 are aligned with the two top mold holes on the binding module 300, and the two clamping lugs 910 on the binding paper 900 are lifted up through the top mold holes by the movable end of the lug mechanism, and then the binding module 300 together with the binding paper 900 is moved to the operating table 610 of the placement mechanism 600 by the suction cup, waiting for the placement of the pin 800;
[0052] The placement mechanism 600 clamps the pin 800 output by the material distribution mechanism 500 through the manipulator 641, and obliquely inserts the tip of the pin 800 into the fixed hole 920 on the binding paper 900. When the erected clamping ear piece 910 is facing the through hole of the pin 800, the manipulator 641 releases the pin 800, and the pin 800 naturally falls onto the binding paper 900, and the two clamping ear pieces 910 pass through the through hole; at this time, the movable end of the top ear mechanism is retracted, and the two clamping ear pieces 910 fall back under the action of their own rebound force to clamp the pin 800 and fix it; the needle loading operation is completed. The binding paper 900 with needles is returned to the initial station of the binding module 300, and the transfer mechanism 200 moves the binding paper 900 with needles on the binding module 300 to the receiving bin 700 through the suction cup, waiting for manual material collection and packaging.
[0053] The specific process of binding is as follows: the staff loads the binding paper 900 into the paperboard bin 100, and moves the binding paper 900 in the paperboard bin 100 to the top of the binding module 300 by means of a suction cup through the transfer mechanism 200, and lifts up the two clipping ear pieces 910 on the binding paper 900 through the ear-lifting mechanism under the binding module 300, and then moves it to the operating table 610 of the placement mechanism 600 by means of a suction cup;
[0054] At the same time, the vibration plate 400 equipped with a plurality of pins 800 transmits the pins 800 in an orderly manner to the dividing mechanism 500 by means of vibration, and the pins 800 are clamped by the manipulator 641 of the placing mechanism 600. After the pins are taken out, the tips of the pins 800 are obliquely inserted into the fixing holes 920 on the binding paper 900 and placed in place; after the pins are placed, the movable end of the ear mechanism is retracted, and the two ear clamping pieces 910 fall back under the action of their own rebound force to clamp and fix the pins 800, and the binding paper 900 with the pins is returned to the initial station of the binding module 300, and the transfer mechanism 200 transports the binding paper 900 with the pins on the binding module 300 to the receiving bin 700, waiting for manual material retrieval and packaging.
[0055] The present invention provides an envelope pin insertion machine, which improves the feeding efficiency of pins and binding paper through a vibration plate and a paperboard silo, improves the pin binding efficiency and the qualified rate through the automatic oblique pin loading operation of the ear-pushing mechanism and the placing mechanism of the binding module, and transports the binding paper through the transfer mechanism, which greatly improves the degree of automation, improves the processing efficiency, and reduces the labor cost.
[0056] Preferably, the transfer mechanism 200 is a double-station synchronous transfer mechanism, and the paperboard bin 100, the binding module 300 and the receiving bin 700 are sequentially located on the same straight line.
[0057] When implementing it, Figure 1 As shown, the transfer mechanism 200 is a double-station synchronous transfer mechanism, the paperboard bin 100, the binding module 300 and the receiving bin 700 are successively located on the same straight line, and the double-station synchronous transfer mechanism can be located on the paperboard bin 100 and the binding module 300 at the same time, and on the binding module 300 and the receiving bin 700 at the same time, that is, the feeding operations of moving the binding paper 900 to be stapled to the binding module 300, and moving the stapled binding paper 900 to the receiving bin 700 are performed synchronously, which is beneficial to improving the stitching efficiency.
[0058] Preferably, the placing mechanism 600 includes an operating table 610 and a fixing plate 620 arranged perpendicular to the operating table 610, a motor 630 and a mechanical arm 640 connected to the mechanical arm 641 are fixed on both sides of the fixing plate 620, and the operating table 610 on the side where the mechanical arm 640 is located is used to place the binding paper 900;
[0059] The output shaft of the motor 630 passes through the fixed plate 620 and is fixed with a driving member 631. One end of the mechanical arm 640 is slidably connected to the turntable 643 on the fixed plate 620 through a slider 642, and the other end is connected to the driving member 631 and moves along the placement track 621 on the fixed plate 620 under the drive of the motor 630, so that the tip of the pin 800 is obliquely inserted into the fixed hole 920 on the binding paper 900.
[0060] When implementing it, Figure 3-6 As shown, the placement mechanism 600 includes a horizontally placed operating table 610 and a fixed plate 620 arranged perpendicular to the operating table 610, and a motor 630 and a mechanical arm 640 connected to a mechanical hand 641 are fixed on both sides of the fixed plate 620, and the operating table 610 on the side where the mechanical arm 640 is located is used to place the binding paper 900;
[0061] The output shaft of the motor 630 passes through the fixed plate 620 and is fixed with a driving member 631. One end of the robot arm 640 is slidably connected to the turntable 643 on the fixed plate 620 through the slider 642, that is, the robot arm 640 can rotate along the surface of the fixed plate 620 through the turntable 643 and can slide relative to the turntable 643. The other end of the robot arm 640 is connected to the driving member 631 and moves along the placement track 621 on the fixed plate 620 under the drive of the motor 630. At the same time, the robot arm 640 makes adaptive adjustments through the turntable 643 and the slider 642, thereby changing the placement position of the entire robot arm 640 so that the tip of the pin 800 is obliquely inserted into the fixed hole 920 on the binding paper 900.
[0062] It should be noted that the placement of the rail 621 will change the placement position of the robot arm 640, thereby changing the angle between the pin 800 and the binding paper 900 when it is inserted. As for the specific placement rail 621 to be used, those skilled in the art can make a corresponding design based on the concept provided by the present invention and the above description.
[0063] Preferably, the placement rail 621 is arranged in a hollow or grooved manner on the fixing plate 620 .
[0064] In a specific implementation, the rail 621 is placed on the fixed plate 620 in a hollow or grooved manner to facilitate processing and forming. Figure 4 and Figure 6 As shown, the placement rail 621 is arranged in a hollow manner on the fixing plate 620 .
[0065] Preferably, the placement track 621 is arranged in a "7" shape so that the insertion pin 800 can be inserted into the fixing hole 920 at an angle of 45° relative to the binding paper 900.
[0066] When implementing it, Figure 4 and Figure 6 As shown, the placement track 621 is arranged in a "7" shape. When one end of the robot arm 640 connected to the driving member 631 is located at the straight section of the lower part of the placement track 621, the angle between the robot arm 640 and the operating table 610 is 45°, so that the pin 800 is inserted into the fixing hole 920 on the binding paper 900 at an angle of 45°.
[0067] Preferably, the manipulator 641 is a pneumatic finger.
[0068] In specific implementation, the robot arm 641 is a pneumatic finger that accurately simulates human grasping movements, effectively improving production efficiency and work safety.
[0069] Preferably, the manipulator 641 moves along the length direction of the manipulator 640 via a linear drive mechanism.
[0070] In specific implementation, the manipulator 641 moves along the length direction of the robot arm 640 through a linear drive mechanism to expand the range of motion of the manipulator 641 and improve flexibility. The linear drive mechanism is preferably a linear cylinder or an electric push rod, which has high accuracy, can achieve precise control, and runs smoothly with low energy consumption.
[0071] Preferably, a U-shaped opening is provided at one end of the driving member 631 , and a pulley is fixed to one end of the mechanical arm 640 connected to the driving member 631 , and the pulley passes through the U-shaped opening and is movably disposed in the placement track 621 .
[0072] When implementing it, Figure 4 and Figure 6 As shown, a U-shaped opening is provided at one end of the driving member 631, and a pulley is fixed at one end of the mechanical arm 640 connected to the driving member 631, so that the connection part between the pulley and the mechanical arm 640 is placed from the opening at the end, so that the pulley passes through the U-shaped opening on the driving member 631;
[0073] The pulley passes through the U-shaped opening and is movably arranged in the placement track 621. Since the U-shaped opening has a certain length, when the motor 630 is running, the rotation of the driving member 631 will drive the pulley to move along the placement track 621, thereby driving one end of the mechanical arm 640 to move, and the position of the other end of the mechanical arm 640 is adaptively adjusted through the turntable 643 and the slider 642, thereby changing the placement position of the entire mechanical arm 640. The advantage of using a pulley is that it can reduce the friction between the placement track 621 during movement, making it easier to move the mechanical arm 640.
[0074] Preferably, a sensor for detecting missed stitches is also provided above the binding module 300 .
[0075] In specific implementation, after the placement mechanism 600 completes the needle loading, a sensor above the binding module 300 is used to detect whether a needle is missing. The sensor can be a capacitive or inductive sensor, and the specific model is ZJG81-8-M8-L30-NK.
[0076] Preferably, the binding module 300 is also provided with a positioning device for fixing the binding paper 900 .
[0077] In specific implementation, the positioning device is composed of a pressing plate and a cylinder. The pressing plate is fixed on the movable end of the cylinder. When the binding paper 900 is placed on the binding module 300, the cylinder drives the pressing plate to press the edge of the binding paper 900 to fix it.
[0078] Preferably, an accordion cover 710 is provided on the transmission mechanism of the material receiving bin 700 .
[0079] When implementing it, Figure 1 and Figure 2As shown, an accordion cover 710 is provided on the transmission mechanism of the receiving bin 700 to prevent dust and ash.
[0080] Preferably, the material distribution mechanism 500 includes a bracket 510, and an output port and a needle blocking mechanism arranged on the bracket 510 for outputting the pins 800. The output port can be disconnected from the pin conveying track under the drive of the linear drive mechanism, and the pins 800 can be output one by one through the mutual cooperation of the linear drive mechanism and the needle blocking mechanism.
[0081] In specific implementation, the material distribution mechanism 500 includes a bracket 510, an output port and a needle blocking mechanism for outputting the pin 800, the output port is fixed to the bracket 510 by a linear drive mechanism, and the output port can be disconnected or connected to the pin conveying track under the drive of the linear drive mechanism; the linear drive mechanism can be a linear cylinder or an electric push rod, which has high accuracy, can achieve precise control, and runs smoothly with low energy consumption.
[0082] The pin blocking mechanism blocks the output port away from the pin delivery track, i.e., the output end 522, to prevent the pin 800 from being output; and blocks the output port close to the pin delivery track, i.e., the input end 521, to push the pin 800 in the output port out of the output end 522 so that the manipulator 641 of the placement mechanism 600 can pick it up, and at the same time, the pin 800 on the pin delivery track behind is blocked to prevent it from entering the output port. By setting the pin blocking mechanism and the linear drive mechanism connected to the output port to cooperate with each other, the output frequency of the pin 800 can be controlled to achieve one-by-one output.
[0083] Preferably, the needle blocking mechanism includes a rocker rod 530 and a telescopic rod 540, the rocker rod 530 is hinged on the bracket 510 and connected to the movable end of the telescopic rod 540, and the telescopic rod 540 drives the rocker rod 530 to swing back and forth, so that the two ends of the rocker rod 530 repeatedly block the input end 521 and the output end 522 of the output port in turn.
[0084] When implementing it, Figure 7-10 As shown, the needle blocking mechanism includes a rocker arm 530 and a telescopic rod 540. The rocker arm 530 is hinged on the bracket 510 and connected to the movable end of the telescopic rod 540. The telescopic rod 540 drives the rocker arm 530 to swing back and forth, so that the two ends of the rocker arm 530 repeatedly block the input end 521 and the output end 522 of the output port between the output port and the pin conveying track.
[0085] like Figure 7 and Figure 8 As shown, when the telescopic rod 540 is in the retracted state, one end of the swing rod 530 is located at the output end 522 of the output port to block the pin 800 from being output from the output port;
[0086] like Fig. 9 and Fig.10 As shown, when the telescopic rod 540 is in the extended state, the other end of the rocker arm 530 is located between the input end 521 of the output port and the pin conveying track, the pin 800 in the output port is pushed out of the output end 522 so as to be clamped by the manipulator 641 of the placement mechanism 600; at the same time, the pin 800 on the pin conveying track behind is blocked to prevent it from entering the output port.
[0087] Although the terms such as paperboard bin, transfer mechanism, binding module, vibration plate, material distribution mechanism, placement mechanism, operating table, fixed plate, placement track, motor, driving member, mechanical arm, manipulator, slider, turntable, pin, binding paper, fixing hole, ear clip, material collection bin, accordion cover, etc. are used more frequently in this article, the possibility of using other terms is not excluded. The use of these terms is only for more convenient description and explanation of the essence of the present invention; interpreting them as any additional limitation is contrary to the spirit of the present invention.
[0088] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A sleeve pin insertion machine, characterized in that: It comprises a paperboard material bin (100), a transfer mechanism (200), a binding module (300), a vibration plate (400), a material distribution mechanism (500), a placement mechanism (600) and a material receiving bin (700); a plurality of insertion pins (800) are placed in the vibration plate (400) and the insertion pins (800) are transported to the material distribution mechanism (500) through vibration; The transfer mechanism (200) is used to transport the binding paper (900) to be stapled in the paperboard bin (100) to the binding module (300), and to transport the binding paper (900) already stapled on the binding module (300) to the receiving bin (700); A lug-lifting mechanism is provided below the binding module (300), and the lug-lifting mechanism lifts up the clamping lug (910) on the binding paper (900), and then the binding module (300) is moved to the operating table (610) of the placement mechanism (600) by the suction cup; The placement mechanism (600) clamps the insertion pin (800) output by the material distribution mechanism (500) through the robot (641), and obliquely inserts the tip of the insertion pin (800) into the fixing hole (920) on the binding paper (900); when the ear clip (910) faces the through hole of the insertion pin (800), the robot (641) releases the insertion pin (800) to allow the ear clip (910) to pass through the through hole; The placement mechanism (600) comprises an operating table (610) and a fixed plate (620) arranged perpendicular to the operating table (610); a motor (630) and a mechanical arm (640) connected to the mechanical arm (641) are respectively fixed on both sides of the fixed plate (620); and the operating table (610) on the side where the mechanical arm (640) is located is used to place binding paper (900); The output shaft of the motor (630) passes through the fixed plate (620) and is fixed with a driving member (631); one end of the mechanical arm (640) is slidably connected to the turntable (643) on the fixed plate (620) via a slider (642); the other end is connected to the driving member (631) and moves along the placement track (621) on the fixed plate (620) under the drive of the motor (630) so that the tip of the insertion pin (800) is obliquely inserted into the fixing hole (920) on the binding paper (900); The placement track (621) is arranged in a "7" shape so that the insertion pin (800) is inserted into the fixing hole (920) at an angle of 45 degrees relative to the binding paper (900); A U-shaped opening is provided at one end of the driving member (631); a pulley is fixed to one end of the mechanical arm (640) connected to the driving member (631); the pulley passes through the U-shaped opening and is movably arranged in the placement track (621).
2. The sleeve pin insertion machine according to claim 1, characterized in that: The transfer mechanism (200) is a double-station synchronous transfer mechanism, and the paperboard bin (100), the binding module (300) and the receiving bin (700) are sequentially located on the same straight line.
3. The sleeve pin insertion machine according to claim 1, characterized in that: The robot arm (641) moves along the length direction of the robot arm (640) via a linear drive mechanism.
4. The sleeve pin insertion machine according to claim 1, characterized in that: A sensor for detecting missed stitches is also provided above the binding module (300).
5. The sleeve pin insertion machine according to claim 1, characterized in that: An accordion cover (710) is provided on the transmission mechanism of the material receiving bin (700).
6. The sleeve pin insertion machine according to claim 1, characterized in that: The material distribution mechanism (500) comprises a bracket (510), and an output port and a needle blocking mechanism provided on the bracket (510) for outputting the insertion pins (800); the output port can be disconnected from the insertion pin conveying track under the drive of the linear drive mechanism, and the insertion pins (800) are output one by one through the mutual cooperation of the linear drive mechanism and the needle blocking mechanism.
7. The sleeve pin insertion machine according to claim 6, characterized in that: The needle blocking mechanism comprises a swing rod (530) and a telescopic rod (540); the swing rod (530) is hinged on the bracket (510) and connected to the movable end of the telescopic rod (540); the telescopic rod (540) drives the swing rod (530) to swing back and forth, so that the two ends of the swing rod (530) repeatedly block the input end (521) and the output end (522) of the output port in sequence.
Citation Information
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